JCB Workmax 800D 4x4 Utility Vehicle Service Manual
329 pages · Publication 9813-0450-1
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- Models
- Workmax 800D 4x4
- Serial coverage
- SN 1629000 to 1632999
- Manual type
- Service Manual
- Pages
- 329
- Publication
- 9813-0450-1
- Condition
- Brand new
What's inside
From the manual's own table of contents: 3 sections, 183 entries. See sample pages (PDF, 415 KB)
General75 topics
- About this Manual
- Machine Model and Serial Number
- Using this Manual
- Left Side, Right Side
- Cab/Canopy
- Cross References
- Machine Description
- The JCB Workmax 800D
- Intended Use
- Component Location
- Identifying Your Machine
- Machine Identification Plate
- Typical Product Identification Number Data Plate
- Component Identification Plates
- Zinc Plated Fasteners and Dacromet Fasteners
- Introduction
- Bolts and Screws
- Numerical List
- Sealing and Retaining Compounds
- Important Information
- The Operator Manual
- Safety Warnings
- Safety Check List
- Safety - Yours and Others
- General Safety
- Operating Safety
- Maintenance Safety
- Safety Labels
- Safety Label Identification
- Service Requirements
- Owner/Operator Support
- Service/Maintenance Agreements
- Initial Service and Inspection
- Obtaining Replacement Parts
- Health and Safety
- Lubricants
- Battery
- Fluids, Lubricants and Capacities
- Types of Fuel
- Coolant Mixtures
- Service Schedules
- How to Use the Service Schedules
- Hours and Distance Equivalents
- Pre-start Cold Checks, Service Points and Fluid Levels
- Functional Tests and Final Inspection
- Prepare the Machine for Maintenance
- Make the Machine Safe
- Cleaning the Machine
- Prepare the Machine for Cleaning
- Cleaning
- Checking for Damage
- Check the Machine Body and Structure
- Check the Tyres
- Check the Seat and Seat Belt
- Checking the ROPS
- Greasing
- Prepare the Machine for Greasing
- Access Panels
- Front Access Panel
- Brakes
- Park Brake
- Foot Brake
- Electrical System
- Fuses
- Engine
- Oil and Filter
- Cooling System
- Alternator Drive Belt
- Air Filter
- Fuel System
- Draining and Cleaning the Fuel Filter/Water Separator
- Changing the Fuel Filter
- Bleeding the Fuel System
- Accelerator Free Travel
- Speed Control and Governor
Section 3 - Maintenance30 topics
- Transmission
- Gearbox
- Rear Axle
- Front Axle (4WD only)
- Checking the Driveshaft CV Joint Gaiters
- Checking the CVT Belt
- Steering and Suspension
- Wheel Alignment
- Tyres and Wheels
- Tyre Inflation
- Tyre Replacement
- Checking the Wheel Nut Torques
- Replace a Wheel
- Overview
- Removal and Replacement
- Removal
- Replacement
- Mudguard
- Undershields
- Front Upper Body Panel
- Front Lower Body Panel
- Front Bumper Plate
- Fuel Sensor Unit
- Test Procedures
- Drivers Seat
- Passenger Seat
- Seat Belt(s)
- Seat Upper Trim Panels
- Seat Lower Trim Panel
- Rear Trim Panel
Section B - Body and Framework51 topics
- Upper Front Trim Panel
- Instrument Panel
- Switch Panel
- Steering Wheel
- Tool Detail Reference
- Starting System
- Lighting System
- Using a Multimeter
- Measuring DC Voltage
- Measuring Resistance
- Measuring Continuity
- Measuring Frequency
- Testing a Diode or a Diode Wire
- Wire and Harness Number Identification
- Wire Numbers and Functions
- Wiring Harness Repair
- Repair Procedure
- Schematic Diagrams
- Maintenance
- Testing
- Specific Gravity Testing
- General Description
- Service Precautions
- Charging System Test
- Adjustments
- Differential lock
- Four wheel drive selector
- Forward/Reverse selector
- Throttle
- Service brake pedal
- Specifications
- Variable Speed Drive System
- Differential
- Wheels and Tyres
- Operation Overview
- Drive Belt and Pulleys
- Pulley Alignment
- Gear Position Indicator Switch Test
- Dismantle and Assemble
- Dismantle
- Assemble
- Rear Axle Sensor
- Output Shaft Sensor
- Adjustment
- Front Differential - Dismantle and Assembly
- Dismantling
- Assembly
- Casing
- Rear Differential Components
- Differential Unit
- Rear Propshaft
Section F - Transmission24 topics
- Inspection
- Inner CV Joint Removal
- Inner CV joint Inspection
- Inner CV Joint Replacement
- Outer CV Joint
- Front Hub
- Front Hub Bearing
- Rear Hub and Knuckle
- Rear Hub Bearing
- Service Brakes
- Pad Replacement
- Pad Burnishing Procedure
- Calliper Removal and Replacement
- Disc Removal and Replacement
- Pad Removal and Replacement
- Procedure
- Checking Alignment
- Coolant
- Silencer
- Starting Circuit Test
- A Arm
- Suspension Strut
- Ball Joint
- Stabiliser Bar
Inside this manual
Real pages from this service manual (329 pages). Open the sample pages (PDF, 414 KB)
- Diagram, page 151: Section C - Electrics
- Specifications, page 176: Technical Data
- Troubleshooting, page 261: Section G - Brakes
- Color page, page 167: Section D - Controls
- Color page, page 260: Section G - Brakes
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 329 pages
Quantity one is the manual described above.
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Ships in 1 business day.
60-day returns
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).