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JCB Yanmar FOCS Series LDW 1204-1204/T-1404, LDW 502-602-702-903-1003 Engine Service Manual

106 pages · Publication 9806-4005B

$69.73
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Models
Yanmar FOCS Series LDW 1204-1204/T-1404, LDW 502-602-702-903-1003
Manual type
Service Manual
Pages
106
Publication
9806-4005B
Condition
Brand new
JCB Yanmar FOCS Series LDW 1204-1204/T-1404, LDW 502-602-702-903-1003 Engine Service Manual, publication 9806-4005B

What's inside

From the manual's own table of contents: 121 sections, 216 entries. See sample pages (PDF, 796 KB)

General7 topics
  • GENERAL SAFETY DURING OPERATING PHASES
  • GENERAL SERVICE MANUAL NOTES
  • GLOSSARY AND TERMINOLOGY
  • SAFETY AND ENVIRONMENTAL IMPACT
  • SAFETY AND WARNING DECALS
  • SAFETY REGULATIONS
  • WARRANTY CERTIFICATE
TECHNICAL INFORMATION5 topics
  • MANUFACTURER AND ENGINE IDENTIFICATION
  • OVERALL DIMENSION
  • PERFORMANCE DIAGRAMS
  • TECHINICAL SPECIFICATIONS
  • TROUBLE SHOOTING
MAINTENANCE - RECOMMENDED OIL TYPE - REFILLING9 topics
  • ACEA Regualtions - ACEA Sequences
  • API / MIL Sequence
  • COOLANT
  • FUEL SPECIFICATIONS
  • International specifications
  • LUBRICANT
  • PRESCRIBED LUBRICANT
  • ROUTINE ENGINE MAINTENANCE
  • SAE Classification
DISASSEMBLY / REASSEMBLY25 topics
  • Air filter support
  • Air restriction switch
  • Alternator/Cooling fan belt drive
  • Big end bearing
  • Camshaft journals and housings - Dimensions
  • Camshaft lobe measurement
  • Camshaft timing - Belt Reassembly
  • Camshaft timing - Belt Tightening and Fastening
  • Camshaft timing - Belt tightening tool
  • Camshaft timing pulley - Disassembly/Assembly
  • Camshaft timing pulley - Reference marks
  • Camshaft, disassembly
  • Camshaft, journal and housing measurement
  • Central main bearing caps
  • Check the clearances between the bearings and the journal
  • Clearances between the bearings and corresponding pins
  • CONNECTING ROD
  • Connecting rod alignment
  • Connecting rod with bearings and pin
  • Connecting tod, weight
  • Cooling fan
  • Crankcase breather LDW 502
  • Crankcase vacuum regulator valve
  • Crankshaft axial clearance
  • Crankshaft front and back oil seal rings
Crankshaft timing pulley
Crankshaft, check journals and crank
Crankshaft, lubrication lines
Cylinder head assembly
Cylinder head tightening procedure LDW 1204-1204/T-1404
Cylinder head tightening procedure LDW 502-602-702-903-1003
CYLINDER HEAD, removal
Cylinder roughness
Cylinder, class
CYLINDERS
Driving pulley
Dry type air filter
Circuit
Exhaust maniflod
Flywheel
Fuel rail
Fuel tank (optional)
Governor springs
Governor springs for Gensets
Head gasket
Show all 122 sections
Hydraulic pump drive
Injection pump control rod
Intake / Exhaust / Injection camshaft lobe height - LDW 903
Intake manifold – Remote air filter
Journal and connecting rod pins diameters
Main bearings and connecting rod big ends diameters
Oil bath air cleaner ( on request )
Oil pan, removal
Oil pump - disassembly
Oil pump - Reassembly
PISTON
Piston clearance
Piston coolant nozzles
Piston ring, Clearance between grooves
Piston ring, mounting order
Piston rings - End gaps
Piston, assembly
Piston, class
Piston, disassembly and inspection
Piston, weight
Pre-combustion chamber
Pre-combustion chamber ring nut removal
Pre-combustion chamber, installation
Pre-combustion chamber, removal
Pump/injector unit - Disassembly
Pump/injector unit - non-return valve
Rear and forward main bearing caps
RECOMMENDATIONS FOR DISASSEMBLING AND ASSEMBLING
RECOMMENDATIONS FOR OVERHAULS AND TUNING
Return pulley
Ringfeder-type rings on LDW 1204-1204/T-1404 - Assembly
Rocker arm assembly
Rocker arm cover
Rocker arm cover gasket
Rocker arm pivot, dismounting and remounting
Shoulder half rings
Shoulder half rings, oversized elements
Speed governor
Speed governor - Limiting speed governor
Speed governor - Reassembly
Speed governor components
Stop pin rings, dismounting and remounting
Third drive, components
Tightening pulley
Timing belt / Timing pulley arrangement
Timing belt cover13 topics
  • Timing belt removal
  • Vacuum pump and vacuum pump flange
  • Valve / Rocker arm clearance
  • Valve guide insertion
  • Valve guides and valve guide housings
  • Valve recess and seat sealing width
  • Valve seats and housings - Dimensions
  • Valve springs
  • Valve stem sealing rings - Reassembly
  • Valve timing - Angles
  • Valve timing check
  • Valve, specifications
  • Valves
TURBOCHARGER4 topics
  • TURBO CHARGER
  • Turbocharger components
  • Turbocharger pressure testing
  • Turbocharger west gate adjustment - Regolazione corsa asta comando valvola " Waste gate
LUBRIFICATION CIRCUIT7 topics
  • Internal oil filter and oil sump return pipe
  • LUBRIFICATION CIRCUIT
  • Oil filter cartridge
  • Oil pressure check
  • Oil pressure regulating valve
  • Oil pump
  • Oil pump, clearance between rotors
COOLANT CIRCUIT3 topics
  • Coolant circulation pump, components
  • Radiator and compensation, check and seal tank cap
  • Thermostatic valve
FUEL SYSTEM22 topics
  • Closing the oilhole
  • Fuel feeding / injection circuit
  • Fuel filter detached from the tank (on request)
  • Fuel lift pump
  • Fuel pump drive rod projection
  • Injection advance control and regulation
  • Injection advance for currently used pump/injector unit
  • Injection advance references on timing belt protector
  • Injection pump assembly/disassembly
  • Injection pumps delivery balancing
  • Injector, nozzle projection
  • Injector, setting (old type)
  • Injector, spark arrester
  • Instrument connection
  • Plunger barrel ring nut assembly/disassembly
  • Plunger injection pump reassembly
  • Preliminary steps to pump/injector unit delivery balancing test
  • Pump/injector unit
  • Pump/injector unit se.no. 6590.285 control data
  • Pump/injector unit, components
  • Pumping element
  • Pumping element (old-type injection pump)
Setting of injector according to current pump/injector unit
Static injection advance regulation
Static injection advance tuning
TDC (Top Dead Center) references
Test head B assembly
Tester and special coupling for injection advance control (Old-type injection pump)
ELECTRIC SYSTEM
Alternator battery charger curve 12V 20A
Alternator battery charger curve 12V 30A
Alternator, Iskra 14V 33A
Alternator, Iskra 14V 33A - Performance Curve
Alternator, Marelli type AA 125 R 14V 45A
Alternator, Marelli type AA 125 R 14V 45A - Performance Curve
Coolant high temperature lamp sensor
ELECTRIC CONTROL PANEL WITH AUTOMATIC ENGINE STOP
Electric starting layout (12V) with flywheel alternator
Electric starting layout (12V) with Iskra alternator 14V 33A
Electric starting layout (12V) with Marelli type AA 125 R 14V 45A alternator
Flywheel Alternator
Oil pressure switch
Pre-heating glow plug
Pre-heating glow plug control unit with coolant temperature sensor
STARTER MOTOR - Bosch DW 12V 1,1 KW
Starter motor, Bosch 12V 1,6 Kw
Starter motor, Bosch DW 12V 1,1 KW - Performance Curve
Starter motor, Bosch DW 12V 1,6 KW - Performance Curve
Temperature sensor for control unit
Voltage regulator connections
SETTINGS
calibration
Injection pump flow limiter and standard engine torque gearing device
Pump injection delivery standard setting without dynamometric brake
Pump/injector unit delivery setting with braked engine
Pump/injector unit timing with speed governor
Required settings (as most commonly applies)
Setting the idle maximum (standard)
Setting the idle minimum (standard)
Setting the stop
SPEED SETTINGS
STORAGE
ENGINE STORAGE (NOT INSTALLED)
PREPARING THE ENGINE FOR OPERATION AFTER PROTECTIVE TREATMENT
PROTECTIVE TREATMENT
TORQUE SPECIFICATIONS AND USE OF SEALANT
Table of tightening torques for standard screws (coarse thread)
Table of tightening torques for standard screws (fine thread)
Table of tightening torques for the main components
SPECIAL TOOLS

Inside this manual

Real pages from this service manual (106 pages). Open the sample pages (PDF, 795 KB)

Sample pages from the JCB Yanmar FOCS Series LDW 1204-1204/T-1404 and 1 more Engine Service Manual: Troubleshooting, Specifications, Diagram
  • Troubleshooting, page 12: POSSIBLE CAUSE
  • Specifications, page 40: SPEED GOVERNOR
  • Diagram, page 74: Fuel feeding / injection circuit

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 106 pages

Quantity one is the manual described above.

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).