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JLG 100SX, 110SX, 110SXJ, 120SXJ Boom Lift Service Manual

112 pages · Publication 3121810

$69.87
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Models
100SX, 110SX, 110SXJ, 120SXJ
Manual type
Service Manual
Pages
112
Publication
3121810
Condition
Brand new
JLG 100SX, 110SX, 110SXJ, 120SXJ Boom Lift Service Manual, publication 3121810

What's inside

From the manual's own table of contents: 157 sections, 201 entries. See sample pages (PDF, 568 KB)

General
Hydraulic System Safety
Maintenance2 topics
  • Capacities
  • Component Data
Engine - Deutz F4L912
Torque Hub
Drive Motor1 topic
  • Performance Data - 100SX, 110SX & 110SXJ
Platform Height
Horizontal Outreach
Below Ground Reach (110SX only)
Swing
Platform Capacity - Restricted (100SX & 110SX - Australia Spec Only)
Platform Capacity - Unrestricted
Platform Rotator
Jib Range of Articulation - 110SXJ
Overall Width - Axles Retracted
Overall Width - Axles Extended
Tailswing (Axles Extended)
Stowed Height
Stowed Length
Wheelbase
Ground Clearance
Gross Weight
Max. Ground Bearing Pressure
Drive Speed
Show all 157 sections
Gradeability
Turning Radius (Inside)
Turning Radius (Outside)
Tire Size/Type1 topic
  • Performance Data - 120SXJ
Platform Capacity
Jib Range of Articulation
Stowed Length (Working)
Stowed Length (Transport)2 topics
  • Torque Requirements
  • Lubrication
Deutz F4L912 Engine
Lubrication Specifications1 topic
  • Pressure Settings
Main Valve5 topics
  • Function Speeds (In Seconds)
  • Cylinder Specifications
  • Serial Number Locations
  • Critical Stability Weights
  • Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
  • Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing1 topic
  • Lubrication and Information
Hydraulic Oil
Changing Hydraulic Oil1 topic
  • Cylinder Drift Test
Platform Drift
Cylinder Drift2 topics
  • Pins and Composite Bearing Repair Guidelines
  • Swing Bearing
Turntable Bearing Mounting Bolt Condition Check
Bearing Wear Tolerance
Bearing Replacement
Swing Bearing Torque Values1 topic
  • Swing Torque hub
Disassembly
Cleaning and Inspection
Assembly2 topics
  • Swing Brake
  • Tilt Alarm Switch Leveling
Manual Adjustment
Voltmeter Adjustment1 topic
  • Load Management System
Platform Position Indication System
Overmoment Control System
Overmoment Control Monitoring System
Load Management System Daily Check2 topics
  • Load Management System Adjustment
  • Turntable Springs
Removal
Installation1 topic
  • Drive and Steer Controller
Controller Theory & Definitions
Adjustment Procedures1 topic
  • Lift and Swing Controller
Adjustment1 topic
  • Function Control
Rotary Selector Controller Theory & Definitions
Adjustment Procedure2 topics
  • Throttle Checks and Adjustments - Deutz F4L-912 Engine
  • Boom Maintenance
Inspection1 topic
  • Boom Chains
Adjusting Procedures
Inspection Procedure2 topics
  • Wear Pads
  • Limit Switch Adjustments
Boom Limit Switch
Horizontal Cut-Out Switch2 topics
  • Boom Marking Tape Installation
  • BOOM LOAD RADIUS SETUP PROCEDURES - 100SX
Length Indicator Adjustment
Boom Angle Sensor Adjustment
Radius Adjustment and Display Lights Setting Procedure6 topics
  • BOOM LOAD RADIUS SETUP PROCEDURES -110SXJ
  • BOOM LOAD RADIUS SETUP PROCEDURES - 110SX
  • BOOM LOAD RADIUS SETUP PROCEDURES - 120SXJ
  • Cylinders - Theory of Operation
  • Cylinder Checking Procedures
  • Cylinder Removal and Installation
Telescope Cylinder Removal
Telescope Cylinder Installation
Lift Cylinder Removal
Lift Cylinder Installation
Master Level Cylinder Removal
Master Level Cylinder Installation5 topics
  • Cylinder Repair
  • Pressure Setting Procedures
  • General
  • Troubleshooting
  • Hydraulic Circuit Checks
Lubrication Point Location
Serial Number Locations
Torque Chart
Swing Bearing Bolt Feeler Gauge Check
Swing Bearing Tolerance Boom Placement
Swing Bearing Tolerance Measuring Point
Swing Bearing Bolt Torquing Sequence
Swing Torque Hub
Torque Hub Carrier Timing
Swing Brake
Tilt Switch Adjustment - Voltmeter
Tilt Switch Adjustment - Manual
Control Box Components
Drive and Steer Adjustment
Lift and Swing Adjustment
Function Control Card Adjustment
Throttle Checks and Adjustments - Deutz Engine
Boom Assembly - Sheet 1 of 2
Boom Assembly - Sheet 2 of 2
Typical Boom Assembly
Boom Chain Adjustments
Broken Chain Limit Switch Adjustment
Boom Marking Tape Installation - 110SXJ
Boom Marking Tape Installation - 100SX, 110SX, and 120SXJ
Cylinder Barrel Support
Cylinder Rod Support
Poly-Pak Seal Installation
Electrical Components Installation - Sheet 1
Electrical Components Installation - Sheet 2
100SX, 110SX Electrical Schematic - Platform - Sheet 1 of 2
100SX, 110SX Electrical Schematic - Platform - Sheet 2 of 2
100SX, 110SX Electrical Schematic - Boom, Turntable, Chassis - Sheet 1 of 2
100SX, 110SX Electrical Schematic - Boom, Turntable, Chassis - Sheet 2 of 2
110SXJ Electrical Schematic - Platform - Sheet 1 of 2
110SXJ Electrical Schematic - Platform - Sheet 2 of 2
110SXJ Electrical Schematic - Boom, Turntable, Chassis - Sheet 1 of 2
110SXJ Electrical Schematic - Boom, Turntable, Chassis - Sheet 2 of 2
120SXJ Electrical Schematic - Platform - Sheet 1 of 2
120SXJ Electrical Schematic - Platform - Sheet 2 of 2
120SXJ Electrical Schematic - Boom, Turntable, Chassis - Sheet 1 of 2
120SXJ Electrical Schematic - Boom, Turntable, Chassis - Sheet 2 of 2
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 1 of 6
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 2 of 6
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 3 of 6
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 4 of 6
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 5 of 6
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 6 of 6
120SXJ Hydraulic Schematic - Sheet 1 of 6
120SXJ Hydraulic Schematic - Sheet 2 of 6
120SXJ Hydraulic Schematic - Sheet 3 of 6
120SXJ Hydraulic Schematic - Sheet 4 of 6
120SXJ Hydraulic Schematic - Sheet 5 of 6
120SXJ Hydraulic Schematic - Sheet 6 of 6
Torque Requirements
Mobil EAL Envirosyn H 46 Specs
Mobil EAL 224 H Specs
Mobil DTE 13M Specs
Lubrication Chart
Cylinder Specifications
Critical Stability Weights
Inspection and Maintenance
Inspection and Preventive Maintenance Schedule
Chain Stretch Tolerance
Boom Marking Tape Installation
Cylinder Piston Nut Torque Specifications
Holding Valve Torque Specifications

Inside this manual

Real pages from this service manual (112 pages). Open the sample pages (PDF, 568 KB)

Sample pages from the JLG 100SX, 110SX, 110SXJ, 120SXJ Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Color page
  • Specifications, page 63: SECTION 4 - BOOM & PLATFORM
  • Troubleshooting, page 83: SECTION 6. SCHEMATICS
  • Diagram, page 108: Figure 6-25. 120SXJ Hydraulic Schematic - Sheet 5 of 6
  • Color page, page 80: SECTION 5 - HYDRAULICS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 100SX, 110SX, 110SXJ, 120SXJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3121810$69.87
Other manuals for the 100SX, 110SX, 110SXJ, 120SXJ

Parts manuals

Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 112 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).