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JLG 100SX, 110SX, 110SXJ, 120SXJ Boom Lift Service Manual

120 pages · Publication 3121105

$69.51
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Models
100SX, 110SX, 110SXJ, 120SXJ
Manual type
Service Manual
Pages
120
Publication
3121105
Condition
Brand new
JLG 100SX, 110SX, 110SXJ, 120SXJ Boom Lift Service Manual, publication 3121105

What's inside

From the manual's own table of contents: 176 sections, 221 entries. See sample pages (PDF, 616 KB)

General
Hydraulic System Safety
Maintenance2 topics
  • Capacities
  • Component Data
Engine - Deutz F4L912
Torque Hub
Drive Motor1 topic
  • Performance Data - 100SX, 110SX & 110SXJ
Platform Height
Horizontal Outreach
Below Ground Reach (110SX only)
Swing
Platform Capacity - Restricted (100SX & 110SX only)
Platform Capacity - Unrestricted
Platform Rotator
Jib Range of Articulation - 110SXJ
Overall Width - Axles Retracted
Overall Width - Axles Extended
Tailswing (Axles Extended)
Stowed Height
Stowed Length
Wheelbase
Ground Clearance
Gross Weight
Max. Ground Bearing Pressure
Drive Speed
Show all 176 sections
Gradeability
Turning Radius (Inside)
Turning Radius (Outside)
Tire Size/Type1 topic
  • Performance Data - 120SXJ
Platform Capacity
Jib Range of Articulation
Stowed Length (Working)
Stowed Length (Transport)2 topics
  • Torque Requirements
  • Lubrication
Deutz F4L912 Engine
Lubrication Specifications1 topic
  • Pressure Settings
Main Valve5 topics
  • Function Speeds (In Seconds)
  • Cylinder Specifications
  • Serial Number Locations
  • Critical Stability Weights
  • Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
  • Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing1 topic
  • Lubrication and Information
Hydraulic Oil
Changing Hydraulic Oil1 topic
  • Cylinder Drift Test
Platform Drift
Cylinder Drift2 topics
  • Pins and Composite Bearing Repair Guidelines
  • Drive Hub
Disassembly
Disassembly of Cover
Disassembly of the First Stage Planetary Assembly (7)
Disassembly of Second Stage Planet Gears (1)
Assembly of First Stage Planetary Assembly (7)
Assembly of End Cover Unit (8)
Final Assembly
Initial Start-up And After Repairs
Oil Change Interval-Gear Drive1 topic
  • Swing Bearing
Turntable Bearing Mounting Bolt Condition Check
Bearing Wear Tolerance
Bearing Replacement
Swing Bearing Torque Values1 topic
  • Swing Torque Hub
Cleaning and Inspection
Assembly2 topics
  • Swing Brake
  • Tilt Alarm Switch Leveling
Manual Adjustment
Voltmeter Adjustment1 topic
  • Load Management System
Platform Position Indication System
Overmoment Control System
Load Management System Daily Check2 topics
  • Load Management System Adjustment
  • Turntable Springs
Removal
Installation1 topic
  • Drive and Steer Controller
Controller Theory & Definitions1 topic
  • Controller Setup
Lift
Telescope, Level, Rotate, & Jib
Drive1 topic
  • Function Control
Rotary Selector Controller Theory & Definitions
Adjustment Procedure2 topics
  • Throttle Checks and Adjustments - Deutz F4L-912 Engine
  • Boom Maintenance
Inspection1 topic
  • Boom Chains
Adjusting Procedures
Inspection Procedure2 topics
  • Wear Pads
  • Limit Switch Adjustments
Boom Limit Switch
Horizontal Cut-Out Switch2 topics
  • Boom Marking Tape Installation
  • Boom Load Radius Setup Procedures - 100SX Dual Capacity
Length Indicator Adjustment
Boom Angle Sensor Adjustment
Radius Adjustment and Display Lights Setting Procedure5 topics
  • Boom Load Radius Setup Procedures - 110SX Single Capacity
  • Boom Load Radius Setup Procedures - 110SX Dual Capacity
  • Boom Load Radius Setup Procedures - 120SX
  • Cylinders - Theory of Operation
  • Cylinder Checking Procedures
Cylinder w/o Counterbalance Valves
Cylinders w/Single Counterbalance Valves
Cylinders w/Dual Counterbalance Valve1 topic
  • Cylinder Removal and Installation
Telescope Cylinder Removal
Telescope Cylinder Installation
Lift Cylinder Removal
Lift Cylinder Installation
Master Level Cylinder Removal
Master Level Cylinder Installation2 topics
  • Cylinder Repair
  • Pressure Setting Procedures
Frame Mounted Valves3 topics
  • General
  • Troubleshooting
  • Hydraulic Circuit Checks
Lubrication Point Location
Serial Number Locations
Torque Chart
Drive Hub - Sheet 1 of 2)
Drive Hub - Sheet 2 of 2
Swing Bearing Bolt Feeler Gauge Check
Swing Bearing Tolerance Boom Placement
Swing Bearing Tolerance Measuring Point
Swing Bearing Bolt Torquing Sequence
Swing Torque Hub
Torque Hub Carrier Timing
Swing Brake
Tilt Switch Adjustment - Voltmeter
Tilt Switch Adjustment - Manual
Control Box Components
Typical Card Adjustments
Function Control Card Adjustment
Throttle Checks and Adjustments - Deutz Engine
Boom Assembly - Sheet 1 of 2
Boom Assembly - Sheet 2 of 2
Typical Boom Assembly
Boom Chain Adjustments
Boom Marking Tape Installation
Load Radius Card
Boom Length/Angle Sensor Configurations
Cylinder Barrel Support
Cylinder Rod Support
Poly-Pak Seal Installation
Main Valve Torque Values
Chassis Valve Location
Axle Extension Valve
Axle Extension Valve Torque Values
Electrical Components Installation - Sheet 1
Electrical Components Installation - Sheet 2
100SX, 110SX Electrical Schematic - Platform - Sheet 1 of 2
100SX, 110SX Electrical Schematic - Platform - Sheet 2 of 2
100SX, 110SX Electrical Schematic - Boom, Turntable, Chassis - Sheet 1 of 2
100SX, 110SX Electrical Schematic - Boom, Turntable, Chassis - Sheet 2 of 2
110SXJ Electrical Schematic - Platform - Sheet 1 of 2
110SXJ Electrical Schematic - Platform - Sheet 2 of 2
110SXJ Electrical Schematic - Boom, Turntable, Chassis - Sheet 1 of 2
110SXJ Electrical Schematic - Boom, Turntable, Chassis - Sheet 2 of 2
120SXJ Electrical Schematic - Platform - Sheet 1 of 2
120SXJ Electrical Schematic - Platform - Sheet 2 of 2
120SXJ Electrical Schematic - Boom, Turntable, Chassis - Sheet 1 of 2
120SXJ Electrical Schematic - Boom, Turntable, Chassis - Sheet 2 of 2
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 1 of 8
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 2 of 8
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 3 of 8
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 4 of 8
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 5 of 8
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 6 of 8
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 7 of 8
100SX, 110SX, 110SXJ Hydraulic Schematic - Sheet 8 of 8
120SXJ Hydraulic Schematic - Sheet 1 of 6
120SXJ Hydraulic Schematic - Sheet 2 of 6
120SXJ Hydraulic Schematic - Sheet 3 of 6
120SXJ Hydraulic Schematic - Sheet 4 of 6
120SXJ Hydraulic Schematic - Sheet 5 of 6
120SXJ Hydraulic Schematic - Sheet 6 of 6
Torque Requirements
Mobil EAL Envirosyn H 46 Specs
Mobil EAL 224 H Specs
Mobil DTE 13M Specs
Lubrication Chart
Cylinder Specifications
Critical Stability Weights
Inspection and Maintenance
Inspection and Preventive Maintenance Schedule
Controller Settings
Chain Stretch Tolerance
Cylinder Piston Nut Torque Specifications
Holding Valve Torque Specifications

Inside this manual

Real pages from this service manual (120 pages). Open the sample pages (PDF, 615 KB)

Sample pages from the JLG 100SX, 110SX, 110SXJ, 120SXJ Boom Lift Service Manual: Specifications, Repair procedure, Diagram, Color page
  • Specifications, page 11: SECTION 1 - SPECIFICATIONS
  • Repair procedure, page 42: SECTION 3 - CHASSIS & TURNTABLE
  • Diagram, page 89: SECTION 6. SCHEMATICS
  • Color page, page 83: SECTION 5 - HYDRAULICS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 100SX, 110SX, 110SXJ, 120SXJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3121105$69.51
Other manuals for the 100SX, 110SX, 110SXJ, 120SXJ

Parts manuals

Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 120 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).