JLG 1055, 1255 Telehandler Parts Manual

Name: JLG 1055, 1255 Telehandler Parts Manual
Brand: MidWestTech
SKU: 31211032_Rev_Q
Price: 139.63 USD
Availability: InStock

1,328 pages · Publication 31211032_Rev_Q

$139.63

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Models: 1055, 1255
Serial coverage: 0160000001 to 0160101096
Manual type: Parts Manual
Pages: 1,328
Publication: 31211032_Rev_Q
Condition: Brand new

JLG 1055, 1255 Telehandler Parts Manual, publication 31211032_Rev_Q

What's inside

From the manual's own table of contents: 221 sections, 472 entries. See sample pages (PDF, 585 KB)

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General55 topics

SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-3. FRAME COVER INSTALLATION (ULS)
FIGURE 1-4. FRAME COVER INSTALLATION (LS)
FIGURE 1-5. ENGINE INSTALLATION
FIGURE 1-6. ENGINE ENCLOSURE INSTALLATION
FIGURE 1-7. ENGINE ENCLOSURE COVER INSTALLATION
FIGURE 1-8. HOOD ASSEMBLY
FIGURE 1-9. HOOD ASSEMBLY
FIGURE 1-10. TANK INSTALLATION
FIGURE 1-11. FUEL TANK INSTALLATION
FIGURE 1-12. HYDRAULIC TANK INSTALLATION
FIGURE 1-13. OUTRIGGERS INSTALLATION
FIGURE 1-14. COUNTERWEIGHT INSTALLATION - 1055
FIGURE 1-15. COUNTERWEIGHT INSTALLATION - 1255
FIGURE 1-16. MIRROR INSTALLATION
FIGURE 1-17. CONVEX MIRROR ASSEMBLY
SECTION 2 - BOOM
FIGURE 2-1. BOOM ASSEMBLY - 1055
FIGURE 2-2. BOOM ASSEMBLY - 1255
FIGURE 2-3. FIRST BOOM ASSEMBLY - 1055
FIGURE 2-4. FIRST BOOM ASSEMBLY - 1255
FIGURE 2-5. SECOND BOOM ASSEMBLY - 1055
FIGURE 2-6. SECOND BOOM ASSEMBLY - 1255
FIGURE 2-7. THIRD BOOM ASSEMBLY - 1055
FIGURE 2-8. THIRD BOOM ASSEMBLY - 1255
FIGURE 2-9. FOURTH BOOM ASSEMBLY - 1055
FIGURE 2-10. FOURTH BOOM ASSEMBLY - 1255
FIGURE 2-11. EXTEND CYLINDER PINS INSTALLATION
FIGURE 2-12. SECOND BOOM SECTION EXTEND CHAIN INSTALLATION - 1055
FIGURE 2-13. SECOND BOOM SECTION EXTEND CHAIN INSTALLATION - 1255
FIGURE 2-14. THIRD BOOM SECTION EXTEND CHAIN INSTALLATION
FIGURE 2-15. SECOND BOOM SECTION RETRACT CHAIN INSTALLATION - 1055
FIGURE 2-16. SECOND BOOM SECTION RETRACT CHAIN INSTALLATION - 1255
FIGURE 2-17. THIRD BOOM SECTION RETRACT CHAIN INSTALLATION - 1055
FIGURE 2-18. THIRD BOOM SECTION RETRACT CHAIN INSTALLATION - 1255
FIGURE 2-19. CHAIN SHEAVE ASSEMBLY
FIGURE 2-20. CHAIN SHEAVE ASSEMBLY
FIGURE 2-21. CHAIN SHEAVE ASSEMBLY
FIGURE 2-22. CHAIN SHEAVE ASSEMBLY
FIGURE 2-23. BOOM PINNING INSTALLATION
FIGURE 2-24. BOOM PIVOT INSTALLATION
FIGURE 2-25. LIFT CYLINDER INSTALLATION
FIGURE 2-26. COMPENSATION CYLINDER INSTALLATION
FIGURE 2-27. BOOM BRUSHES INSTALLATION
FIGURE 2-28. BOOM ANGLE INDICATOR INSTALLATION
FIGURE 2-29. MANUAL QUICK COUPLER INSTALLATION
FIGURE 2-30. HYDRAULIC QUICK COUPLER INSTALLATION
FIGURE 2-31. PIN INSTALLATION
FIGURE 2-32. PIN INSTALLATION
FIGURE 2-33. QUICK COUPLER ASSEMBLY
FIGURE 2-34. BOOM PROP INSTALLATION (ANSI)
FIGURE 2-35. BOOM PROP INSTALLATION (CANADA)
FIGURE 2-36. BOOM PROP BRACKET
SECTION 3 - ATTACHMENTS
FIGURE 3-5. CARRIAGE ASSEMBLY (72 INCH)

FIGURE 3-9. SIDE TILT CARRIAGE ASSEMBLY (50 INCH) - 1055

FIGURE 3-10. SIDE TILT CARRIAGE ASSEMBLY (60 INCH) - 1055

FIGURE 3-11. SIDE TILT CARRIAGE ASSEMBLY (72 INCH) - 1055

FIGURE 3-12. SIDE TILT CARRIAGE ASSEMBLY (50 INCH) - 1255

FIGURE 3-13. SIDE TILT CARRIAGE ASSEMBLY (60 INCH) - 1255

FIGURE 3-14. SIDE TILT CARRIAGE ASSEMBLY (72 INCH) - 1255

FIGURE 3-15. SIDE TILT CARRIAGE ASSEMBLY (50 INCH)

FIGURE 3-16. SIDE TILT CARRIAGE ASSEMBLY (60 INCH)

FIGURE 3-17. SIDE TILT CARRIAGE ASSEMBLY (72 INCH)

FIGURE 3-19. 90 SWING CARRIAGE ASSEMBLY (72 INCH)

FIGURE 3-20. 180 SWING CARRIAGE (72 INCH)

FIGURE 3-21. SWING CARRIAGE 180°

FIGURE 3-24. DUAL FORK CARRIAGE ASSEMBLY (50 INCH)

FIGURE 3-25. DUAL FORK CARRIAGE VALVE ASSEMBLY

FIGURE 3-28. DUAL FORK POSITIONING CARRIAGE (50 INCH) - 1255

FIGURE 3-29. TRUSS BOOM ASSEMBLY (3 FOOT WITH WINCH)

FIGURE 3-32. TRUSS BOOM (15 FOOT)

FIGURE 3-33. ADJUSTABLE TRUSS BOOM

FIGURE 3-35. SIDE TILT ELECTRIC MAST (8 FOOT)

FIGURE 3-36. FORK MOUNTED BUCKET (1.0 M³)

FIGURE 3-40. FORK MOUNTED BASKET

FIGURE 3-41. FORK MOUNTED BASKET

FIGURE 3-42. FORK MOUNTED BASKET

Show all 222 sections

FIGURE 3-43. FORK MOUNTED PLATFORM

FIGURE 3-44. MULTI-PURPOSE GRAPPLE BUCKET (2450 MM)

FIGURE 3-45. PIPE HANDLER CARRIAGE

FIGURE 3-46. FORK MOUNTED HOOK (4 TON)

FIGURE 3-47. CRANE HOOK

FIGURE 3-48. FORK CLAMPS INSTALLATION

FIGURE 3-49. CUBING FORK

FIGURE 3-59. DUAL TAPER FORK (72X6X2)

FIGURE 3-61. FORK MOUNTED TRASH HOPPER

FIGURE 3-62. PO CHECK VALVE

FIGURE 3-63. MAIN LIFT CYLINDER

FIGURE 3-64. KIT DECAL

FIGURE 3-65. ADJUSTABLE TRUSS BOOM INSTALLATION (FORK MOUNTED)

FIGURE 3-66. DRYWALL SWING CARRIAGE INSTALLATION

FIGURE 3-67. ROTATING DRYWALL CARRIAGE

FIGURE 3-68. DRYWALL BOARD HANDLER

FIGURE 3-69. PIVOT FRAME GROUP

FIGURE 3-70. DRYWALL CYLINDER55 topics

FIGURE 3-71. DRYWALL HYDRAULIC GROUP
FIGURE 3-72. DRYWALL VALVE ASSEMBLY
FIGURE 3-73. DRYWALL CYLINDER
FIGURE 3-74. DRYWALL FORK GROUP
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE INSTALLATION (ULS)
FIGURE 4-2. ENGINE INSTALLATION (LS)
FIGURE 4-3. 3.8L ENGINE (ULS)
FIGURE 4-5. FUEL LINES INSTALLATION (ULS)
FIGURE 4-6. FUEL LINES INSTALLATION (LS)
FIGURE 4-7. PRIMARY FUEL FILTER INSTALLATION (ULS)
FIGURE 4-8. PRIMARY FUEL FILTER INSTALLATION (LS)
FIGURE 4-11. COOLING PACKAGE INSTALLATION (ULS)
FIGURE 4-12. COOLING PACKAGE INSTALLATION (LS)
FIGURE 4-13. RADIATOR
FIGURE 4-14. HOC LINES INSTALLATION
FIGURE 4-15. COOLANT LINES INSTALLATION (ULS)
FIGURE 4-16. COOLANT LINES INSTALLATION (LS)
FIGURE 4-17. CAC LINES INSTALLATION (ULS)
FIGURE 4-18. CAC LINES INSTALLATION (LS)
FIGURE 4-19. TOC LINES INSTALLATION
FIGURE 4-20. SURGE TANK INSTALLATION
FIGURE 4-21. FAN INSTALLATION
FIGURE 4-22. FAN GUARD INSTALLATION
FIGURE 4-23. AIR INTAKE LINES INSTALLATION (ULS)
FIGURE 4-24. AIR INTAKE LINES INSTALLATION (LS)
FIGURE 4-25. AIR CLEANER INSTALLATION (ULS)
FIGURE 4-26. AIR CLEANER INSTALLATION (LS)
FIGURE 4-27. AIR CLEANER ASSEMBLY
FIGURE 4-28. AIR INTAKE DUCT INSTALLATION
FIGURE 4-29. EXHAUST INSTALLATION (ULS)
FIGURE 4-30. EXHAUST INSTALLATION (LS)
FIGURE 4-31. MUFFLER INSTALLATION (LS)
FIGURE 4-32. DEF LINES INSTALLATION
FIGURE 4-35. DEF TANK INSTALLATION
FIGURE 4-37. DEF PUMP AND CONTROL INSTALLATION
FIGURE 4-40. ENGINE PARTS INSTALLATION (NO HEATER)
FIGURE 4-41. ENGINE PARTS INSTALLATION (HEATER)
FIGURE 4-42. A/C PUMP INSTALLATION (ULS)
FIGURE 4-43. A/C LINES INSTALLATION
FIGURE 4-44. FUEL CAP ASSEMBLY
FIGURE 4-45. AC PUMP INSTALLATION (LS)
FIGURE 4-46. BREATHER HEATER
FIGURE 4-47. AIR INTAKE SHUT OFF VALVE INSTALLATION
FIGURE 4-48. DEF BREATHER VALVE
SECTION 5 - DRIVE TRAIN
FIGURE 5-1. DRIVE TRAIN INSTALLATION
FIGURE 5-2. FRONT AXLE INSTALLATION
FIGURE 5-3. FRONT AXLE MOUNTING INSTALLATION
FIGURE 5-4. FRONT AXLE
FIGURE 5-5. FRONT AXLE, CENTRAL HOUSING
FIGURE 5-6. FRONT AXLE, DIFFERENTIAL
FIGURE 5-7. FRONT AXLE, HUB REDUCTION
FIGURE 5-8. FRONT AXLE, BRAKES
FIGURE 5-9. FRONT AXLE, STEERING

FIGURE 5-10. FRONT AXLE, TRUNION

FIGURE 5-11. FRONT AXLE, DIFFERENTIAL KIT

FIGURE 5-12. FRONT AXLE, STEERING ADJUSTING BOLT KIT

FIGURE 5-13. FRONT AXLE, RING GEAR SUPPORT KIT

FIGURE 5-14. FRONT AXLE, PLANET GEAR CARRIER KIT

FIGURE 5-15. FRONT AXLE, REDUCTION BUSHING

FIGURE 5-16. FRONT AXLE, SUPPORT ASSEMBLY (LF, RR)

FIGURE 5-17. FRONT AXLE, SUPPORT ASSEMBLY (RF, LR)

FIGURE 5-18. FRONT AXLE, STEERING CASE ASSEMBLY (LF, RR)

FIGURE 5-19. FRONT AXLE, STEERING CASE ASSEMBLY (RF, LR)

FIGURE 5-20. REAR AXLE INSTALLATION

FIGURE 5-21. REAR AXLE MOUNTING INSTALLATION

FIGURE 5-22. REAR AXLE

FIGURE 5-23. REAR AXLE, CENTRAL HOUSING

FIGURE 5-24. REAR AXLE, DIFFERENTIAL

FIGURE 5-25. REAR AXLE, HUB REDUCTION

FIGURE 5-26. REAR AXLE, BRAKES

FIGURE 5-27. REAR AXLE, STEERING

FIGURE 5-28. REAR AXLE, TRUNION

FIGURE 5-29. REAR AXLE, DIFFERENTIAL KIT

FIGURE 5-30. REAR AXLE, PLANET GEAR CARRIER KIT AND RING GEAR KIT

FIGURE 5-31. REAR AXLE, STEERING CASE ASSEMBLY (LF, RR)

FIGURE 5-32. REAR AXLE, STEERING CASE ASSEMBLY (RF, LR)

FIGURE 5-33. REAR AXLE, STEERING ADJUST BOLT KIT

FIGURE 5-34. REAR AXLE, RING GEAR SUPPORT KIT

FIGURE 5-35. REAR AXLE, PLANET GEAR CARRIER KIT

FIGURE 5-36. REAR AXLE, SUPPORT ASSEMBLY (LF, RR)

FIGURE 5-37. REAR AXLE, SUPPORT ASSEMBLY (RF, LR)

FIGURE 5-38. REAR AXLE, REDUCTION BUSHING ASSEMBLY

FIGURE 5-39. DRIVE SHAFTS INSTALLATION

FIGURE 5-40. REAR DRIVE SHAFT INSTALLATION

FIGURE 5-41. REAR DRIVE SHAFT

FIGURE 5-42. FRONT MID SHAFT INSTALLATION

FIGURE 5-43. FRONT MID DRIVE SHAFT

FIGURE 5-44. FRONT DRIVE SHAFT INSTALLATION

FIGURE 5-45. REAR DRIVE SHAFT ASSEMBLY

FIGURE 5-46. TRANSMISSION INSTALLATION

FIGURE 5-47. POWERSHIFT TRANSMISSION

FIGURE 5-48. TRANSMISION, ENGINE CONNECTION

FIGURE 5-49. TRANSMISSION, CONVERTER

FIGURE 5-50. TRANSMISSION, INPUT

FIGURE 5-51. TRANSMISSION, HOUSING GROUP 1

FIGURE 5-52. TRANSMISSION, HOUSING GROUP 2

FIGURE 5-53. TRANSMISSION, CLUTCH GROUP 1

FIGURE 5-54. TRANSMISSION, CLUTCH GROUP 2

FIGURE 5-55. TRANSMISSION, COUPLING GROUP 1

FIGURE 5-56. TRANSMISSION, COUPLING GROUP 2

FIGURE 5-57. TRANSMISSION, COUPLING GROUP 3

FIGURE 5-58. TRANSMISSION, COUPLING GROUP 4

FIGURE 5-59. TRANSMISSION, OUTPUT

FIGURE 5-60. TRANSMISSION, POWER TAKE-OFF

FIGURE 5-61. TRANSMISSION, CONTROL UNIT

FIGURE 5-62. TRANSMISSION, SHIFT SYSTEM

FIGURE 5-63. TRANSMISSION, PRESSURE REGULATOR

FIGURE 5-64. TRANSMISSION, PRESSURE OIL PUMP

FIGURE 5-65. TRANSMISSION, INDUCTIVE TRANSMITTER

FIGURE 5-66. TRANSMISSION, FILTER

FIGURE 5-67. TRANSMISSION, ACCESSORIES GROUP 1

FIGURE 5-68. TRANSMISSION, PERIPHERALS GROUP 1

FIGURE 5-69. TRANSMISSION, ACCESSORIES GROUP 2

FIGURE 5-70. TRANSMISSION, TRANSFER BOX

FIGURE 5-71. TRANSMISSION, TRANSFER BOX HOUSING 1

FIGURE 5-72. TRANSMISSION, TRANSFER BOX HOUSING 2

FIGURE 5-73. TRANSMISSION, TRANSFER BOX HOUSING INPUT

FIGURE 5-74. TRANSMISSION, TRANSFER BOX HOUSING OUTPUT 1

FIGURE 5-75. TRANMISSION, TRANSFER BOX HOUSING OUTPUT 2

FIGURE 5-76. TIRE WHEEL SET-400/75-28-PNEUMATIC43 topics

FIGURE 5-79. LEFT TIRE AND WHEEL ASSEMBLY - 14.00X24 PNEUMATIC - 1055
FIGURE 5-80. RIGHT TIRE AND WHEEL ASSEMBLY - 14.00X24 PNEUMATIC - 1055
FIGURE 5-85. TIRE AND WHEEL ASSEMBLY - 400/75-28 - FOAM FILLED
FIGURE 5-94. FENDER INSTALLATION
FIGURE 5-97. WHEEL CHOCK INSTALLATION
FIGURE 5-98. TOOLBOX INSTALLATION
FIGURE 5-99. TIRE WHEEL SET, 400/75-28 - PNEUMATIC NON-MARKING
FIGURE 5-100. TIRE & WHEEL ASSEMBLY, 400/75-28 - PNEUMATIC NON-MARKING
FIGURE 5-101. TIRE WHEEL SET, TIRE WHEEL SET, 400/75-28 - FOAM NON-MARKING
SECTION 6 - CAB
FIGURE 6-1. CAB MOUNTING
FIGURE 6-2. CAB MOUNTS INSTALLATION
FIGURE 6-3. FRONT CAB OUTRIGGER INSTALLATION
FIGURE 6-4. CAB FENDER INSTALLATION
FIGURE 6-5. CAB FENDER INSTALLATION REAR (LH)
FIGURE 6-6. TOP CAB GUARD
FIGURE 6-7. FRONT CAB GUARD INSTALLATION
FIGURE 6-8. TOP AND FRONT CAB GUARD INSTALLATION
FIGURE 6-9. OROPS CAB INSTALLATION
FIGURE 6-10. EROPS CAB INSTALLATION
FIGURE 6-13. OPEN CAB ASSEMBLY
FIGURE 6-14. OPEN CAB PLUG GROUP
FIGURE 6-18. MIRROR INSTALLATION
FIGURE 6-19. FRONT COVER INSTALLATION
FIGURE 6-20. FILTER TRAY ASSEMBLY
FIGURE 6-21. FRONT DUCT COVER
FIGURE 6-22. LEVEL INDICATOR INSTALLATION
FIGURE 6-23. FRONT WIPER INSTALLATION
FIGURE 6-24. WASHER TANK INSTALLATION
FIGURE 6-25. ENCLOSED CAB ASSEMBLY
FIGURE 6-26. REAR WINDOW INSTALLATION
FIGURE 6-27. REAR WINDOW INSTALLATION (WO/WIPER) (ANSI)
FIGURE 6-28. REAR WINDOW INSTALLATION (WO/WIPER) (ISO)
FIGURE 6-29. REAR WINDOW INSTALLATION (WO/WIPER) (ENG/SPAN)
FIGURE 6-30. REAR WINDOW ASSEMBLY
FIGURE 6-31. DOOR INSTALLATION
FIGURE 6-32. CAB LATCH ASSEMBLY
FIGURE 6-33. CAB DOOR TRIGGER ASSEMBLY
FIGURE 6-34. DOOR ASSEMBLY
FIGURE 6-35. DOOR STRAP INSTALLATION
FIGURE 6-36. CAB DOOR
FIGURE 6-37. ENCLOSED CAB PLUG GROUP
FIGURE 6-38. HEADLINER INSTALLATION

FIGURE 6-43. CAB TRIM INSTALLATION (IF EQUIPPED WITH BEACON LIGHT)

FIGURE 6-44. OPEN CAB FRONT COVER INSTALLATION

FIGURE 6-45. ENCLOSED CAB FRONT COVER INSTALLATION

FIGURE 6-46. OPEN CAB FRONT COVER WITH CAB FENDER INSTALLATION

FIGURE 6-47. ENCLOSED CAB FRONT COVER WITH CAB FENDER INSTALLATION

FIGURE 6-50. SEAT INSTALLATION

FIGURE 6-55. HEATER INSTALLATION

FIGURE 6-56. HEATER AND A/C INSTALLATION

FIGURE 6-59. HEATER

FIGURE 6-60. HEATER

FIGURE 6-63. HEATER AND A/C

FIGURE 6-64. HEATER AND A/C

FIGURE 6-65. HVAC CAB ACTUATOR

FIGURE 6-66. CAB CONDENSER ASSEMBLY

FIGURE 6-67. A/C RECEIVER DRIER

FIGURE 6-68. CONDENSER

FIGURE 6-69. REAR WIPER INSTALLATION

FIGURE 6-70. ROOF WIPER INSTALLATION

FIGURE 6-71. LONG CAB ROOF CAPPING INSTALLATION

FIGURE 6-72. SHORT CAB ROOF CAPPNG INSTALLATION

FIGURE 6-73. NON SKID TAPE INSTALLATION

FIGURE 6-74. EXTERNAL WINDOW RELEASE INSTALLATION

FIGURE 6-75. SWITCH LIGHT INSTALLATION

FIGURE 6-76. MANUAL HOLDER INSTALLATION

FIGURE 6-77. GRIP TAPE PLATE INSTALLATION

FIGURE 6-80. TELEMATICS READY INSTALLATION

FIGURE 6-81. ROOF PIGTAIL CAP INSTALLATION

FIGURE 6-82. ROOF PIGTAIL INSTALLATION

FIGURE 6-83. NO SUNBLIND INSTALLATION

FIGURE 6-84. RETRACTABLE SUNSCREEN INSTALLATION

SECTION 7 - CONTROLS

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION

FIGURE 7-2. PEDAL ACCELERATOR DUAL ANALOG

FIGURE 7-5. BRAKE PEDAL

FIGURE 7-6. BRAKE PEDAL PLATE

FIGURE 7-7. STEERING COLUMN INSTALLATION NO FNR LEVER

FIGURE 7-8. STEERING COLUMN INSTALLATION WITH FNR LEVER

FIGURE 7-9. STEERING WHEEL INSTALLATION

FIGURE 7-10. STEERING WHEEL

FIGURE 7-11. HORN BUTTON INSTALLATION

FIGURE 7-12. JOYSTICK INSTALLATION (W/AUX, DECLUTCH)

FIGURE 7-13. OUTRIGGER CONTROL INSTALLATION

FIGURE 7-14. COLUMN CLAMP INSTALLATION46 topics

FIGURE 7-15. WIPER-TURN SWITCH
SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-1. MAIN HYDRAULICS INSTALLATION
FIGURE 8-2. STEER SELECT VALVE INSTALLATION
FIGURE 8-3. STEER SELECT VALVE ASSEMBLY
FIGURE 8-4. PRIORITY FUNCTION MANIFOLD INSTALLATION
FIGURE 8-5. PRIORITY MANIFOLD VALVE ASSEMBLY
FIGURE 8-6. MAIN CONTROL VALVE INSTALLATION (SN 0160000001 through 0160082543)
FIGURE 8-7. MAIN CONTROL VALVE INSTALLATION (SN 0160082543 through 0160101096)
FIGURE 8-10. FRAME LEVEL AND OUTRIGGER VALVE INSTALLATION (SN 0160000001 through 0160069775)
FIGURE 8-11. FRAME LEVEL AND OUTRIGGER VALVE INSTALLATION (SN 0160069775 through 0160101096)
FIGURE 8-12. FRAME LEVEL AND OUTRIGGER VALVE ASSEMBLY (SN 0160000001 through 0160069775)
FIGURE 8-13. FRAME LEVEL AND OUTRIGGER VALVE ASSEMBLY (SN 0160069775 through 0160101096)
FIGURE 8-14. FRAME HYDRAULIC INSTALLATION
FIGURE 8-15. CAB HYDRAULIC INSTALLATION
FIGURE 8-16. BOOM HYDRAULIC INSTALLATION
FIGURE 8-17. ENGINE BAY HYDRAULIC INSTALLATION
FIGURE 8-18. PISTON PUMP INSTALLATION
FIGURE 8-19. PISTON PUMP ASSEMBLY
FIGURE 8-20. BOOM HYDRAULIC TUBES INSTALLATION
FIGURE 8-21. BOOM AUXILIARY HYDRAULIC INSTALLATION
FIGURE 8-22. HYDRAULIC AUXILIARY WITH COUPLER INSTALLATION
FIGURE 8-23. FRAME LEVEL INSTALLATION
FIGURE 8-24. REAR AXLE STABILIZER INSTALLATION
FIGURE 8-25. REAR AXLE STABILIZER CYLINDER INSTALLATION
FIGURE 8-26. LIFT CYLINDER VALVE INSTALLATION, NO RIDE CONTROL (SN 0160000001 through 0160082543)
FIGURE 8-27. LIFT CYLINDER VALVE INSTALLATION, NO RIDE CONTROL (SN 0160082543 through 0160101096)
FIGURE 8-35. FRAME LEVEL CYLINDER INSTALLATION
FIGURE 8-36. OUTRIGGER CYLINDER INSTALLATION (SN 0160000001 through 0160078794)
FIGURE 8-37. EXTEND/RETRACT CYLINDER INSTALLATION
FIGURE 8-38. LIFT CYLINDER INSTALLATION - 1055
FIGURE 8-39. HYDRAULIC QUICK COUPLER INSTALLATION
FIGURE 8-40. LIFT CYLINDER INSTALLATION - 1255
FIGURE 8-41. QUICK COUPLER VALVE ASSEMBLY
FIGURE 8-42. QUICK COUPLER CYLINDER ASSEMBLY
FIGURE 8-43. FRONT AXLE LINES INSTALLATION
FIGURE 8-44. REAR AXLE LINES INSTALLATION
FIGURE 8-45. VALVE ASSEMBLY
FIGURE 8-46. CHECK VALVE ASSEMBLY
FIGURE 8-47. TWIN/TRI LINE HOSES INSTALLATION
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-1. CYLINDER GROUP INSTALLATION - 1055
FIGURE 9-2. CYLINDER GROUP INSTALLATION - 1255
FIGURE 9-8. TILT CYLINDER INSTALLATION - 1055
FIGURE 9-9. TILT CYLINDER - 1055
FIGURE 9-11. TILT CYLINDER INSTALLATION - 1255

FIGURE 9-14. TILT CYLINDER

FIGURE 9-15. COMPENSATION CYLINDER - 1055

FIGURE 9-16. COMPENSATION CYLINDER - 1255

FIGURE 9-17. FRAME LEVEL CYLINDER

FIGURE 9-20. REAR AXLE STABLIZER CYLINDER

FIGURE 9-23. EXTEND/RETRACT CYLINDER

FIGURE 9-24. QUICK COUPLER CYLINDER

FIGURE 9-32. MAIN CONTROL VALVE

FIGURE 9-33. TANK HYDRAULIC

FIGURE 9-34. HYDRAULIC FILTER

FIGURE 9-35. QUICK COUPLER VALVE

FIGURE 9-36. STEER SELECT VALVE

FIGURE 9-37. PRIORITY MANIFOLD VALVE

FIGURE 9-38. FRAME LEVEL AND OUTRIGGER VALVE

FIGURE 9-39. PISTON PUMP

FIGURE 9-42. VALVE STEERING ORBITAL

FIGURE 9-43. SIDE TILT CYLINDER

FIGURE 9-44. SIDE TILT CYLINDER ASSEMBLY

FIGURE 9-45. PIPE HANDLER CYLINDER

FIGURE 9-46. DUAL FORK CYLINDER ASSEMBLY

FIGURE 9-47. FLOW DIVIDER VALVE

FIGURE 9-48. GRAPPLE BUCKET CYLINDER

FIGURE 9-49. AIR SHUT OFF VALVE

FIGURE 9-50. DEF TANK ASSEMBLY

SECTION 10 - ELECTRICAL

FIGURE 10-1. MAIN ELECTRICAL INSTALLATION (ULS)

FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (LS)

FIGURE 10-3. ELECTRICAL FRAME INSTALLATION

FIGURE 10-4. ENGINE BAY WIRING INSTALLATION (ULS)

FIGURE 10-5. ENGINE BAY WIRING INSTALLATION (LS)

FIGURE 10-6. ENGINE BAY ELECTRICAL INSTALLATION (ULS)

FIGURE 10-7. ENGINE BAY ELECTRICAL INSTALLATION (LS)

FIGURE 10-8. FRAME WIRING INSTALLATION (ULS)

FIGURE 10-9. FRAME WIRING INSTALLATION (LS)

FIGURE 10-10. POWER DISTRIBUTION ELECTRICAL BOX

FIGURE 10-11. BOOM ANGLE SENSOR INSTALLATION

FIGURE 10-12. CAB ELECTRICAL INSTALLATION

FIGURE 10-13. DASH ELECTRICAL INSTALLATION (ULS)

FIGURE 10-14. DASH ELECTRICAL INSTALLATION (LS)

FIGURE 10-15. OPEN CAB ELECTRICAL INSTALLATION WITH OPTIONS

FIGURE 10-16. ENCLOSED CAB ELECTRICAL INSTALLATION WITH OPTIONS

FIGURE 10-17. REVERSE CAMERA INSTALLATION

FIGURE 10-18. REVERSE SENSOR INSTALLATION

FIGURE 10-19. BOOM AUXILIARY ELECTRIC INSTALLATION

FIGURE 10-20. BOOM AUXILIARY ELECTRIC HARNESS INSTALLATION

FIGURE 10-21. ENGINE WIRING INSTALLATION (ULS)

FIGURE 10-22. ENGINE WIRING INSTALLATION (LS)

FIGURE 10-23. ENGINE ECU INSTALLATION (ULS)

FIGURE 10-24. ENGINE ECM INSTALLATION (LS)

FIGURE 10-25. BATTERY INSTALLATION

FIGURE 10-26. ARCTIC COLD WEATHER PACKAGE INSTALLATION (ULS)52 topics

FIGURE 10-27. ARCTIC COLD WEATHER PACKAGE INSTALLATION (LS)
FIGURE 10-28. ARCTIC BATTERIES INSTALLATION
FIGURE 10-29. HYDRAULIC TANK HEATER INSTALLATION
FIGURE 10-30. HIGH END DISPLAY INSTALLATION
FIGURE 10-31. BACKUP ALARM INSTALLATION
FIGURE 10-32. WHITE ALARM BACKUP INSTALLATION
FIGURE 10-35. CAB WORKLIGHTS INSTALLATION (WITHOUT A/C)
FIGURE 10-36. CAB LED WORK LIGHTS INSTALLATION (WITHOUT A/C)
FIGURE 10-37. CAB WORKLIGHTS INSTALLATION (WITH A/C)
FIGURE 10-38. CAB LED WORK LIGHTS INSTALLATION (WITH A/C)
FIGURE 10-39. BOOM WORKLIGHTS INSTALLATION
FIGURE 10-40. BOOM WORK LIGHTS INSTALLATION
FIGURE 10-41. BOOM LIGHTS INSTALLATION
FIGURE 10-42. BOOM LED LIGHTS INSTALLATION
FIGURE 10-43. BEACON INSTALLATION
FIGURE 10-44. LED BEACON INSTALLATION
FIGURE 10-45. BOOM AUXILIARY HARNESS
FIGURE 10-46. BOOM WORKLIGHTS HARNESS
FIGURE 10-47. A/C OPTION HARNESS
FIGURE 10-52. ENGINE CHASSIS HARNESS
FIGURE 10-58. FRONT FRAME HEADLIGHT HARNESS
FIGURE 10-59. TAIL LIGHTS HARNESS
FIGURE 10-60. REVERSE SENSOR HARNESS
FIGURE 10-61. CAB HARNESS
FIGURE 10-62. OPTION 1 CAB HARNESS
FIGURE 10-63. OPTION 2 CAB HARNESS
FIGURE 10-64. CAB OPTION HARNESS
FIGURE 10-65. STANDARD ELECTRICAL BOARD ASSEMBLY
FIGURE 10-66. OPTION 1 ELECTRICAL BOARD ASSEMBLY
FIGURE 10-67. OPTION 2 ELECTRICAL BOARD ASSEMBLY
FIGURE 10-69. TELEMATICS READY HARNESS
FIGURE 10-70. FUEL FILTER HEATER INSTALLATION
FIGURE 10-72. ROOF PIGTAIL HARNESS
FIGURE 10-73. BOOM AUXILIARY ELECTRIC HARNESS INSTALLATION
FIGURE 10-74. PLATFORM HARNESS
FIGURE 10-75. USB CHARGER INSTALLATION
FIGURE 10-76. COMMUNICATION ANALYZER HARNESS
FIGURE 10-77. TELEMATICS HARNESS
FIGURE 10-80. TELEMATICS INSTALLATION, UNITED RENTALS
FIGURE 10-81. TELEMATICS INSTALLATION, UNITED RENTALS
FIGURE 10-82. GATEWAY CONTROLLER
FIGURE 10-83. TELEMATICS CANBUS INSTALLATION (CLEARSKY 2) (ANSI)
FIGURE 10-84. TELEMATICS CANBUS INSTALLATION (CLEARSKY 2) (CE)
FIGURE 10-85. TELEMATICS HARNESS (CLEARSKY 2)
FIGURE 10-86. CLEARSKY INSTALLATION 3-WIRE (ANSI)
FIGURE 10-87. CLEARSKY INSTALLATION 3-WIRE (CE)
FIGURE 10-88. CONTROL ACCESSORY
FIGURE 10-89. CAB AIR SHUT OFF VALVE HARNESS
FIGURE 10-90. ENGINE AIR SHUT OFF VALVE HARNESS
FIGURE 10-91. RIDE CONTROL INSTALLATION
FIGURE 10-92. BOOM RIDE FLOAT HARNESS
FIGURE 10-93. DEF PURGE LIGHT HARNESS

FIGURE 10-94. REAR CAMERA OPTION HARNESS

FIGURE 10-95. REVERSE CAMERA, NO HBD

SECTION 11 - DECALS

FIGURE 11-1. CAPACITY CHART HOLDER

FIGURE 11-2. DECAL INSTALLATION - 1055

FIGURE 11-3. DECAL INSTALLATION - 1255

FIGURE 11-4. DECAL INSTALLATION (ENGLISH)

FIGURE 11-5. DECAL INSTALLATION (ISO)

FIGURE 11-6. DECAL INSTALLATION (ENGLISH/FRENCH)

FIGURE 11-7. DECAL INSTALLATION (ENGLISH/SPANISH)

FIGURE 11-20. DECAL INSTALLATION

FIGURE 11-21. REVERSE SENSOR SYSTEM DECAL (ENGLISH)

FIGURE 11-22. REVERSE SENSOR SYSTEM DECAL (ISO)

FIGURE 11-23. REVERSE SENSOR SYSTEM DECAL (ENGLISH/FRENCH)

FIGURE 11-24. REVERSE SENSOR SYSTEM DECAL (ENGLISH/SPANISH)

FIGURE 11-25. CLEARSKY DECAL INSTALLATION

SECTION 12 - RECOMMENDED SPARE PARTS

FIGURE 12-1. RECOMMENDED SPARE PARTS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (1,328 pages). Open the sample pages (PDF, 584 KB)

Sample pages from the JLG 1055, 1255 Telehandler Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 56: SECTION 2 - BOOM
Parts illustration, page 176: SECTION 3 - ATTACHMENTS
Parts illustration, page 816: SECTION 8 - HYDRAULIC CIRCUITS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 1055, 1255 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31211032_Rev_Q$139.63

Service manuals

Service Manual 31211033 · 566 pagesCovers 1043, 1055, 1255, 642, 742, 943Serial: Prior to 0160101097$69.71Details

Service Manual 31211369 · 544 pagesCovers 1043, 1055, 1255, 742, 943$69.77Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,328 pages

Quantity one is the manual described above.

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Other editions and similar models

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