JLG 1200SJP, 1350SJP Boom Lift Parts Manual

Name: JLG 1200SJP, 1350SJP Boom Lift Parts Manual
Brand: MidWestTech
SKU: 31215056
Price: 99.87 USD
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904 pages · Publication 31215056

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Models: 1200SJP, 1350SJP
Manual type: Parts Manual
Pages: 904
Publication: 31215056
Condition: Brand new

JLG 1200SJP, 1350SJP Boom Lift Parts Manual, publication 31215056

What's inside

From the manual's own table of contents: 12 sections, 321 entries. See sample pages (PDF, 715 KB)

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SECTION 1 - FRAME18 topics

FIGURE 1-1. AXLE INSTALLATION - FIXED
FIGURE 1-2. AXLE INSTALLATION - OSCILLATING
FIGURE 1-3. STEER INSTALLATION
FIGURE 1-4. WHEEL DRIVE INSTALLATION - BONFIGLIOLI
FIGURE 1-5. WHEEL DRIVE INSTALLATION - REGGIANA RIDUTTORI
FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY - BONFIGLIOLI
FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY - REGGIANA RIDUTTORI
FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI
FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI
FIGURE 1-10. DRIVE MOTOR ASSEMBLY
FIGURE 1-11. TIRE AND WHEEL INSTALLATION - FOAM - FILLED
FIGURE 1-12. TIRE AND WHEEL INSTALLATION - SOLID
FIGURE 1-13. TIRE AND WHEEL INSTALLATION - SOLID NON MARKIMG
FIGURE 1-14. FRAME VALVES INSTALLATION - WITH 1 CELL LSS
FIGURE 1-15. STEER VALVE ASSEMBLY
FIGURE 1-16. TRACTION VALVE ASSEMBLY
FIGURE 1-17. FRAME COVERS INSTALLATION - ABS
FIGURE 1-18. FRAME COVERS INSTALLATION - STEEL

SECTION 2 - TURNTABLE46 topics

FIGURE 2-1. TURNTABLE VALVES INSTALLATION - WITH 1 CELL LSS
FIGURE 2-2. BATTERY AND AUXILIARY PUMP INSTALLATION - ABS HOODS
FIGURE 2-3. BATTERY AND AUXILIARY PUMP INSTALLATION - STEEL HOODS
FIGURE 2-4. AUXILIARY PUMP ASSEMBLY
FIGURE 2-5. MAIN VALVE ASSEMBLY
FIGURE 2-6. SWING DRIVE INSTALLATION
FIGURE 2-7. TURNTABLE BEARING AND LUBE INSTALLATION
FIGURE 2-8. TURNTABLE LOCK INSTALLATION
FIGURE 2-9. PINION SHIELD INSTALLATION
FIGURE 2-10. EXTREME HOSTILE PACKAGE INSTALLATION (OPTIONAL)
FIGURE 2-11. SWING MOTOR/HUB ASSEMBLY
FIGURE 2-12. ROTARY COUPLING AND COLLECTOR RING INSTALLATION
FIGURE 2-13. TANK INSTALLATION - WITH ABS HOODS
FIGURE 2-14. TANK INSTALLATION - WITH STEEL HOODS
FIGURE 2-15. TANK INSTALLATION - WITH STEEL HOODS AND 52.8 GAL/200 L FUEL TANK
FIGURE 2-16. HYDRAULIC OIL TANK ASSEMBLY
FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2011 ENGINES WITH REXROTH PUMPS (OPTIONAL)
FIGURE 2-19. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES WITH REXROT
FIGURE 2-20. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES WITH REXROTH PUMPS (OPTIONAL) (CHINA SPEC ONLY)
FIGURE 2-21. HYDRAULIC OIL COOLER INSTALLATION – DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES WITH SAUER
FIGURE 2-22. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES WITH SAUER PUMPS (OPTIONAL) (CHINA SPEC ONLY)
FIGURE 2-23. GROUND CONTROL BOX INSTALLATION - DEUTZ TD2011 ENGINES WITH REXROTH PUMPS (CE SPECS)
FIGURE 2-25. GROUND CONTROL BOX INSTALLATION – DEUTZ TCD2.9L4 ENGINES (ANSI, ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS)
FIGURE 2-26. GROUND CONTROL BOX INSTALLATION - DEUTZ TD2.9L4 ENGINES WITH REXROTH PUMPS (ANSI EXPORT AND AUSTRALIAN SPEC
FIGURE 2-27. GROUND CONTROL BOX INSTALLATION - DEUTZ TD2.9L4 ENGINES WITH SAUER PUMPS (ANSI EXPORT AND AUSTRALIAN SPECS)
FIGURE 2-28. GROUND CONTROL BOX INSTALLATION - DEUTZ TCD2.9L4 ENGINES (CE SPECS) (PVC2001)
FIGURE 2-29. GROUND CONTROL BOX INSTALLATION - DEUTZ TCD2.9L4 ENGINES (STAGE V) (PVC2007)
FIGURE 2-30. GROUND CONTROL BOX ASSEMBLY (ALL SPECS EXCEPT CE SPECS)
FIGURE 2-31. GROUND CONTROL BOX ASSEMBLY (CE SPECS) (PVC2001)
FIGURE 2-32. GROUND CONTROL BOX ASSEMBLY (CE SPECS) (PVC2007)
FIGURE 2-33. KEYSWITCH INSTALLATION
FIGURE 2-34. LIGHT PANEL INSTALLATION (USA BUILT MACHINES)
FIGURE 2-35. LIGHT PANEL INSTALLATION (CHINA BUILT MACHINES)
FIGURE 2-36. ALARM INSTALLATION
FIGURE 2-37. ALARM AMBIENT (WHITE NOISE) INSTALLATION (ALARM WITH HORIZONTAL BAR GRILLE)
FIGURE 2-38. ALARM AMBIENT (WHITE NOISE) INSTALLATION (ALARM WITH CROSS HATCH GRILLE)
FIGURE 2-39. STROBE LIGHT INSTALLATION (AMBER)
FIGURE 2-40. STROBE LIGHT INSTALLATION (BLUE)
FIGURE 2-41. STROBE LIGHT INSTALLATION (RED)
FIGURE 2-42. ENGINE TRAY JACK INSTALLATION - DEUTZ TD2011 ENGINES
FIGURE 2-43. ENGINE TRAY JACK INSTALLATION - DEUTZ TD2.9L4/TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES
FIGURE 2-44. HOOD INSTALLATIONS - DEUTZ TD2011 ENGINES (ABS)
FIGURE 2-45. HOOD INSTALLATION - DEUTZ TCD2.9L4 ENGINES (ABS) (PVC2001)
FIGURE 2-46. HOOD INSTALLATION - DEUTZ TCD2.9L4 ENGINES (ABS) (PVC2007)
FIGURE 2-47. HOOD INSTALLATION- DEUTZ TD2011/TD2.9L4 ENGINES (STEEL)
FIGURE 2-48. HOOD INSTALLATION - DEUTZ TCD2.9L4 ENGINES (STEEL)

SECTION 3 - ENGINE74 topics

FIGURE 3-1. DEUTZ TD2011 DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS AND ABS HOODS (WITHOUT SKYPOWER AND WITHOUT COL
FIGURE 3-2. DEUTZ TD2011 DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS AND ABS HOODS (WITH SKYPOWER AND WITHOUT COLD W
FIGURE 3-3. DEUTZ TD2011 DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS AND STEEL HOOD (WITHOUT SKYPOWER AND WITHOUT CO
FIGURE 3-4. DEUTZ TD2011 DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS AND STEEL HOODS (WITH SKYPOWER AND WITHOUT COLD
FIGURE 3-5. DEUTZ TD2011 DIESEL ENGINE INSTALLATION – WITH REXROTH PUMPS AND STEEL HOODS (WITH SKYPOWER AND WITH COLD WE
FIGURE 3-6. DEUTZ TD2011 DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS AND ABS HOODS (WITHOUT SKYPOWER AND WITHOUT COLD
FIGURE 3-7. DEUTZ TD2011 DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS AND ABS HOODS (WITH SKYPOWER AND WITHOUT COLD WEA
FIGURE 3-8. DEUTZ TD2011 DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS AND STEEL HOODS (WITHOUT SKYPOWER AND WITHOUT COL
FIGURE 3-9. DEUTZ TD2011 DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS AND STEEL HOODS (WITH SKYPOWER AND WITH COLD WEAT
FIGURE 3-10. DEUTZ TD2011 DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS AND STEEL HOODS (WITH SKYPOWER AND WITHOUT COLD
FIGURE 3-11. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-12. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-13. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (PV
FIGURE 3-14. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (PV
FIGURE 3-15. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WTH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE) (PVC200
FIGURE 3-16. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WTH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE) (PVC200
FIGURE 3-17. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (P
FIGURE 3-18. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (P
FIGURE 3-19. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (PVC2
FIGURE 3-20. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (PVC2
FIGURE 3-21. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE) (PVC2001
FIGURE 3-22. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE) (PVC2007
FIGURE 3-23. DEUTZ TD2011 ENGINE COMPONENTS
FIGURE 3-24. DEUTZ TD2.9L4 DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS AND STEEL HOODS (CHINA SPEC ONLY)
FIGURE 3-25. DEUTZ TD2.9L4 DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS AND STEEL HOODS (CHINA SPEC ONLY)
FIGURE 3-26. DEUTZ TD2.9L4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP (CHINA SPEC ONLY)
FIGURE 3-27. DEUTZ TD2.9L4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (CHINA SPEC ONLY)
FIGURE 3-28. DEUTZ TD2.9L4 ENGINE ASSEMBLY (CHINA SPEC ONLY) (PVC2001)
FIGURE 3-29. DEUTZ TD2.9L4 ENGINE ASSEMBLY (CHINA SPEC ONLY) (PVC2007)
FIGURE 3-30. DEUTZ TD2.9L4 ENGINE COMPONENTS (CHINA SPEC ONLY)
FIGURE 3-31. DEUTZ TCD2.9L4 DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PAC
FIGURE 3-32. DEUTZ TCD2.9L4 DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS AND STEEL HOODS (WITHOUT COLD WEATHER PLUS P
FIGURE 3-33. DEUTZ TCD2.9L4 DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS AND STEEL HOODS (WITH COLD WEATHER PLUS PACK
FIGURE 3-34. DEUTZ TCD2.9L4 DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKA
FIGURE 3-35. DEUTZ TCD2.9L4 DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS AND STEEL HOODS (WITHOUT COLD WEATHER PLUS PAC
FIGURE 3-36. DEUTZ TCD2.9L4 DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS AND STEEL HOODS (WITH COLD WEATHER PLUS PACKAG
FIGURE 3-37. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-38. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP (WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-39. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMP (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-40. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-41. DEUTZ TCD2.9L4 ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-42. DEUTZ TCD2.9L4 ENGINE ASSEMBLY (WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-43. DEUTZ TCD2.9L4 ENGINE COMPONENTS
FIGURE 3-44. DEUTZ TCD2.9L4 (STAGE V) DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS AND ABS HOODS (WITHOUT COLD WEATHER
FIGURE 3-45. DEUTZ TCD2.9L4 (STAGE V) DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS AND ABS HOODS (WITHOUT COLD WEATHE
FIGURE 3-46. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH SAUER PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS PAC
FIGURE 3-47. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS P
FIGURE 3-48. DEUTZ TCD2.9L4 (STAGE V) ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-49. DEUTZ TCD2.9L4 (STAGE V) ENGINE COMPONENTS
FIGURE 3-50. DEUTZ TCD2.9L4 (STAGE V) DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS AND ABS HOODS (WITHOUT COLD WEATHER
FIGURE 3-51. DEUTZ TCD2.9L4 (STAGE V) DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS AND ABS HOODS (WITHOUT COLD WEATHE
FIGURE 3-52. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH SAUER PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS PAC
FIGURE 3-53. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS P
FIGURE 3-54. DEUTZ TCD2.9L4 (STAGE V) ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE) (PVC2007)
FIGURE 3-55. DEUTZ TCD2.9L4 (STAGE V) ENGINE COMPONENTS (PVC2007)
FIGURE 3-56. PUMP ASSEMBLY (REXROTH) (DEUTZ TD2011 ENGINES)
FIGURE 3-57. PUMP ASSEMBLY (REXROTH) (DEUTZ TCD2.9L4 ENGINES)
FIGURE 3-58. PUMP ASSEMBLY (SAUER TANDEM)
FIGURE 3-59. PUMP ASSEMBLY (SAUER PISTON)
FIGURE 3-60. PUMP ASSEMBLY (SAUER GEAR)
FIGURE 3-61. PUMP COUPLING KIT
FIGURE 3-62. WATER/FUEL SEPARATOR INSTALLATION - DEUTZ TD2011 ENGINE
FIGURE 3-63. FUEL PUMP/FILTER BRACKET ASSEMBLY - DEUTZ TCD2.9L4 ENGINE AND DEUTZ TCD2.9L4 (STAGE V) ENGINE
FIGURE 3-64. FUEL PUMP/FILTER BRACKET ASSEMBLY - DEUTZ TD2.9L4 ENGINE (CHINA SPECS ONLY)
FIGURE 3-65. FUEL FILTER/WATER SEPARATOR INSTALLATION - DEUTZ TD2.9L4 ENGINE
FIGURE 3-66. SPARK ARRESTING CATALYTIC MUFFLER - DEUTZ TD2011 ENGINES (OPTIONAL)
FIGURE 3-67. 2500W GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TD2011 ENGINES) (OPTIONAL)
FIGURE 3-68. 2500W GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TD2011 ENGINES) (OPTIONAL)
FIGURE 3-69. 4000W GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TD2011 ENGINES) (OPTIONAL)
FIGURE 3-70. 4000W GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TD2011 ENGINES) (OPTIONAL)
FIGURE 3-71. 4000W GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL)
FIGURE 3-72. 4000W GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES) (OPT
FIGURE 3-75. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL)
FIGURE 3-76. 7500W SKYPOWER GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL)

SECTION 4 - BOOM17 topics

FIGURE 4-1. BOOM INSTALLATION 1200SJP - WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 4-2. BOOM INSTALLATION 1200SJP - WITH COLD WEATHER PLUS PACKAGE
FIGURE 4-3. BOOM INSTALLATION 1350SJP - WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 4-4. BOOM INSTALLATION 1350SJP - WITH COLD WEATHER PLUS PACKAGE
FIGURE 4-5. BOOM ASSEMBLY 1200SJP - WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 4-6. BOOM ASSEMBLY 1200SJP - WITH COLD WEATHER PLUS PACKAGE
FIGURE 4-7. BOOM ASSEMBLY 1350SJP - WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 4-8. BOOM ASSEMBLY 1350SJP - WITH COLD WEATHER PLUS PACKAGE
FIGURE 4-9. WIRE ROPE TOOLS INSTALLATION (OPTIONAL)
FIGURE 4-10. PLATFORM ROTATE ASSEMBLY
FIGURE 4-11. JIB ROTATE ASSEMBLY
FIGURE 4-12. POWER TRACK INSTALLATION - 1200SJP
FIGURE 4-13. POWER TRACK INSTALLATION - 1350SJP
FIGURE 4-14. BOOM SENSORS AND SWITCHES INSTALLATION
FIGURE 4-15. PLATFORM SUPPORT INSTALLATION
FIGURE 4-16. CONTROL VALVE INSTALLATION
FIGURE 4-17. CONTROL VALVE ASSEMBLY

SECTION 5 - PLATFORM50 topics

FIGURE 5-1. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
FIGURE 5-2. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - WITH DROP BAR
FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH DROP BAR
FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ANSI, ANSI EXPORT AND CHINA SPECS)
FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (ANSI SPEC)
FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (AUSTRALIAN SPECS)
FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)
FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)
FIGURE 5-14. TRAY ASSEMBLY
FIGURE 5-15. PLATFORM CONTROLS INSTALLATION
FIGURE 5-16. PLATFORM CONSOLE
FIGURE 5-17. LIGHT PANEL INSTALLATION (USA BUILT MACHINES)
FIGURE 5-18. LIGHT PANEL INSTALLATION (CHINA BUILT MACHINES)
FIGURE 5-19. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 5-20. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 5-21. BOOM CONTROL SELECT SWITCH INSTALLATION
FIGURE 5-22. FOOTSWITCH ASSEMBLY
FIGURE 5-23. SKYGUARD BAR INSTALLATION
FIGURE 5-24. SKYEYE INSTALLATION
FIGURE 5-25. SKYGLAZIER INSTALLATION (ANSI AND CSA SPECS)
FIGURE 5-26. SKYGLAZIER INSTALLATION (BRAZIL SPECS)
FIGURE 5-27. SKYGLAZIER INSTALLATION (DANISH SPECS)
FIGURE 5-28. SKYGLAZIER INSTALLATION (FINNISH SPECS)
FIGURE 5-29. SKYGLAZIER INSTALLATION (FRENCH SPECS)
FIGURE 5-30. SKYGLAZIER INSTALLATION (GERMAN SPECS)
FIGURE 5-31. SKYGLAZIER INSTALLATION (ITALIAN SPECS)
FIGURE 5-32. SKYGLAZIER INSTALLATION (LATIN AMERICAN SPECS)
FIGURE 5-33. SKYGLAZIER INSTALLATION (PORTUGUESE SPECS)
FIGURE 5-34. SKYGLAZIER INSTALLATION (SPANISH SPECS)
FIGURE 5-35. SKYGLAZIER INSTALLATION (SWEDISH SPECS)
FIGURE 5-36. SKYGLAZIER INSTALLATION (UK SPECS)
FIGURE 5-37. SKYLINE INSTALLATION
FIGURE 5-38. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ) (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS)
FIGURE 5-39. SKYWELDER INSTALLATION (50HZ) (ANSI EXPORT, AUSTRALIAN, CE, CHINA AND JAPANESE SPECS) 616 FIGURE 5-40. SKYW
FIGURE 5-41. SKYWELDER PREP PACKAGE (60HZ) (ANSI, ANSI EXPORT, CSA AND CHINA SPECS)
FIGURE 5-42. WELDER ASSEMBLY
FIGURE 5-43. SKYCUTTER INSTALLATION (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS)
FIGURE 5-44. PLASMA CUTTER ASSEMBLY
FIGURE 5-45. PIPE RACK INSTALLATION (ANSI SPEC)
FIGURE 5-46. PIPE RACK INSTALLATION (AUSTRALIAN AND CE SPECS)
FIGURE 5-47. PIPE RACK INSTALLATION (KOREAN SPEC)
FIGURE 5-48. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 4FFT/1.22M PLATFORM)
FIGURE 5-49. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 6FT/1.82M PLATFORM (
FIGURE 5-50. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 6FT/1.82M PLATFORM
FIGURE 5-51. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 8FT/2.4M PLATFORM

SECTION 6 - CYLINDER9 topics

FIGURE 6-1. AXLE EXTENSION CYLINDER ASSEMBLY
FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY
FIGURE 6-3. PLATFORM LEVEL CYLINDER ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 6-4. PLATFORM LEVEL CYLINDER ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE
FIGURE 6-5. LIFT CYLINDER ASSEMBLY
FIGURE 6-6. JIB CYLINDER ASSEMBLY - WITH OR WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 6-7. STEER CYLINDER ASSEMBLY
FIGURE 6-8. TELESCOPE CYLINDER ASSEMBLY - 1200SJP
FIGURE 6-9. TELESCOPE CYLINDER ASSEMBLY - 1350SJP

SECTION 7 - HYDRAULIC8 topics

FIGURE 7-1. HYDRAULIC DIAGRAM - BOOM (1200SJP)
FIGURE 7-2. HYDRAULIC DIAGRAM - BOOM (1350SJP)
FIGURE 7-3. HYDRAULIC DIAGRAM - DRIVE
FIGURE 7-4. HYDRAULIC DIAGRAM - OSCILLATING AXLE
FIGURE 7-5. HYDRAULIC DIAGRAM - STEER
FIGURE 7-6. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TD2011 ENGINES WITH REXROTH PUMPS)
FIGURE 7-7. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES WITH REXROTH PUMP
FIGURE 7-8. HYDRAULIC DIAGRAM - TURNTABLE (WITH SAUER PUMPS)

SECTION 8 - ELECTRICAL71 topics

FIGURE 8-1. AC BOX AT PLATFORM - 110V (ANSI SPECS)
FIGURE 8-2. AC BOX AT PLATFORM - 110V GFI RECEPTACLE (ANSI, CSA AND JAPANESE SPECS)
FIGURE 8-3. AC BOX AT PLATFORM - 220V GFI RECEPTACLE (ANSI, CSA AND JAPANESE SPECS)
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - BOX WITH COVER (2X4 BOX) WITH 4000W GENERATOR (AUSTRALIAN SPECS)
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 4000W GENERATOR (CE SPECS)
FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 4000W GENERATOR (CE SPECS)
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 4000W GENERATOR (CE SPECS)
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 4000W GENERATOR (CE SPECS)
FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)
FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN & CE SP
FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 4000W GENERATOR (CE SPECS)
FIGURE 8-17. AC 16 AMP BREAKER BOX INSTALLATION (CE SPECS)
FIGURE 8-18. ANALYZER CABLE HARNESS
FIGURE 8-19. AXLE POWER TRACK HARNESS ASSEMBLY
FIGURE 8-20. BATTERY DISCONNECT SWITCH
FIGURE 8-21. BEACON LIGHT HARNESS (BLUE BEACON LIGHT ONLY)
FIGURE 8-22. B.L.A.M. TO BOOM LENGTH SENSOR HARNESS
FIGURE 8-23. B.L.A.M. TO BOOM ANGLE SENSOR HARNESS (LEFT SIDE)
FIGURE 8-24. B.L.A.M. TO BOOM ANGLE SENSOR HARNESS (RIGHT SIDE)
FIGURE 8-25. B.L.A.M. HARNESS
FIGURE 8-26. BOOM CABLES INSTALLATION - 1200SJP (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS)
FIGURE 8-27. BOOM CABLES INSTALLATION - 1350SJP (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS)
FIGURE 8-28. BOOM CABLES INSTALLATION - 1200SJP (AUSTRALIAN AND CE SPECS)
FIGURE 8-29. BOOM CABLES INSTALLATION - 1350SJP (AUSTRALIAN AND CE SPECS)
FIGURE 8-30. BOOM CABLES INSTALLATION - 1200SJP WITH 4000W GENERATOR
FIGURE 8-31. BOOM CABLES INSTALLATION – 1350SJP WITH 4000W GENERATOR
FIGURE 8-32. BOOM CABLES INSTALLATION - 1200SJP WITH 7500W GENERATOR
FIGURE 8-33. BOOM CABLES INSTALLATION - 1350SJP WITH 7500W GENERATOR
FIGURE 8-34. BREAKER BOX KIT - 16 AMP (2500W GENERATOR)
FIGURE 8-35. BREAKER BOX KIT - 16 AMP (4000W GENERATOR)
FIGURE 8-36. CHASSIS HARNESS ASSEMBLY
FIGURE 8-37. CLEARSKY READY HARNESS (PVC2001)
FIGURE 8-38. CLEARSKY READY HARNESS (PVC2007)
FIGURE 8-39. DUAL CAPACITY JIB POSITION SWITCH HARNESS
FIGURE 8-40. ENGINE HARNESS - DEUTZ TD2011 ENGINES
FIGURE 8-42. ENGINE HARNESS - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES (PVC2007) 772 FIGURE 8-43. FUE
FIGURE 8-44. FUEL HARNESS - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES
FIGURE 8-45. GENERATOR HARNESS - 4000W GENERATOR
FIGURE 8-46. GENERATOR HARNESS - 7500W GENERATOR
FIGURE 8-47. GROUND CONTROL BOX HARNESS
FIGURE 8-48. GROUND CONTROLS TO ENGINE HARNESS
FIGURE 8-49. JIB STOW SWITCH HARNESS
FIGURE 8-50. LOAD SENSING PIN HARNESS
FIGURE 8-51. LOCKOUT VALVE HARNESS (PVC2001)
FIGURE 8-52. LOCKOUT VALVE HARNESS (PVC2007)
FIGURE 8-53. MAIN BOOM CONTROL CABLE HARNESS - 1200SJP
FIGURE 8-54. MAIN BOOM CONTROL CABLE HARNESS - 1350SJP
FIGURE 8-55. MAIN VALVE HARNESS (PVC2001)
FIGURE 8-56. MAIN VALVE HARNESS (PVC2007)
FIGURE 8-57. PLATFORM CONSOLE BOX HARNESS
FIGURE 8-58. PLATFORM INTERFACE HARNESS
FIGURE 8-59. PLATFORM VALVE HARNESS (PVC2001)
FIGURE 8-60. PLATFORM VALVE HARNESS (PVC2007)
FIGURE 8-61. PUMP ADAPTER HARNESS - SAUER PUMPS
FIGURE 8-62. RECEPTACLE BOX KIT - 110V IEC YELLOW WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-63. RECEPTACLE BOX KIT - 220V IEC BLUE WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-64. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE SPECS)
FIGURE 8-65. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE SPECS)
FIGURE 8-66. RECEPTACLE BOX KIT - 220V AFSINT 107 KEYED GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE SPECS)
FIGURE 8-67. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-68. SKYEYE EMITTER HARNESS
FIGURE 8-69. SKYEYE RECEIVER HARNESS
FIGURE 8-70. SKYLINE HARNESS
FIGURE 8-71. STROBE LIGHT HARNESS (AMBER)
FIGURE 8-72. TILT SENSOR HARNESS (LEFT)
FIGURE 8-73. TILT SENSOR HARNESS (RIGHT)

SECTION 9 - DECALS14 topics

FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC
FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN SPEC
FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPEC (PORTGUESE/ENGLISH)
FIGURE 9-4. DECAL INSTALLATION - CE SPEC
FIGURE 9-5. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)
FIGURE 9-6. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)
FIGURE 9-7. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH)
FIGURE 9-8. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)
FIGURE 9-9. DECAL INSTALLATION - LATIN AMERICAN SPEC (SPANISH/ENGLISH)
FIGURE 9-10. DECAL INSTALLATION - OPTIONS
FIGURE 9-11. SKYCUTTER DECAL INSTALLATION (ANSI, ANSI EXPORT, CHINESE & CSA SPECS)
FIGURE 9-12. SKYCUTTER DECAL INSTALLATION (JAPANESE SPECS)
FIGURE 9-13. SKYWELDER DECAL INSTALLATION - 50HZ
FIGURE 9-14. SKYWELDER DECAL INSTALLATION - 60HZ

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK1 topic

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS1 topic

FIGURE 11-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (904 pages). Open the sample pages (PDF, 714 KB)

Sample pages from the JLG 1200SJP, 1350SJP Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 39: SECTION 1 - FRAME
Parts illustration, page 403: See Note
Parts illustration, page 845: SECTION 9 - DECALS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 1200SJP, 1350SJP are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31215056$99.87

Service manuals

Service Manual 3121142 · 734 pagesCovers 1200SJP, 1350SJPSerial: Prior to 0300272505, Prior to B300007119, Exclude Serial Number Range: 0300272455-0300272461$79.57Details

Troubleshooting Manual 3128463 · 264 pagesCovers 1200SJP, 1350SJPSerial: 0300000100-0300272504, B300000100-B300007118, Exclude Serial Number Range: 0300272455-0300272461$69.59Details

Service Manual 31215055 · 692 pagesCovers 1200SJP, 1350SJP$69.53Details

Service Manual 31217406 · 692 pagesCovers 1200SJP, 1350SJP$69.61Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 904 pages

Quantity one is the manual described above.

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Other editions and similar models

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