JLG 1200SJP, 1350SJP Boom Lift Service Manual
692 pages · Publication 31215055
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What's inside
From the manual's own table of contents: 572 sections, 683 entries. See sample pages (PDF, 649 KB)
General
Hydraulic System Safety
Maintenance3 topics
- Capacities
- Tires
- Engine Data
Deutz TD2011L4
Deutz TCD 2.9L4
Deutz TCD 2.9L4 GUOIII1 topic
- Specifications and Performance Data
Reach Specifications
Dimensional Data
Chassis Specifications7 topics
- Torque Requirements
- Hydraulic Oil Specifications
- Major Component Weights
- Pressure Settings
- Lubrication and Maintenance
- Threadlocking Compound
- Torque Charts
SAE Fastener Torque Chart
SAE Fastener Torque Chart (Continued)
Metric Fastener Torque Chart
Metric Fastener Torque Chart (Continued)1 topic
- Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
- Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Show all 572 sections
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing1 topic
- SECTION NO. TITLE PAGE NO. Lubrication and Information
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications1 topic
- Cylinder Drift
Theory
Cylinder Leakage Test
Cylinder Thermal Drift2 topics
- Pins and Composite Bearing Repair Guidelines
- Welding on JLG Equipment
Do the Following When Welding on JLG Equipment
Do Not Do the Following When Welding on JLG Equipment1 topic
- Tires & Wheels
Wheel and Tire Replacement
Wheel Installation9 topics
- Extending Axles
- Axle Limit Switch Adjustment Procedure
- Drive System
- Steering Control System
- Drive/Steering Speed Control
- Traction Control System
- Drive Orientation System
- Oscillating Axle System
- Oscillating Axle Bleeding Procedure and Lockout Test
Lockout Cylinder Bleeding
Oscillating Axle Lockout Test1 topic
- Wheel Drive Assembly
Removal
Installation3 topics
- Drive Hub
- Drive Motor
- Drive Hub - If Equipped With Bonfiglioli
Product Identification
Hydraulic Motor Installation
Installation of the Wheel Drive on the Machine
Start Up and Running In
General Information
Connecting the Brake
Filling-up the Gearbox with Lubricating Oil
Gearbox Disengagement
Maintenance Information
Changing the Lubricating oil
Troubleshooting
Disassembly Information
Disassembly Procedure
Inspection of Parts
Assembly
Final Test and Reinstallation1 topic
- Drive Hub - If Equipped With Reggiana Riduttori
Symbol Nomenclature
Tools
Disassembly6 topics
- Swing Drive
- Swing Brake
- Swing Motor
- Procedure For Setting Gear Backlash
- Swing Drive Lubrication
- Swing Bearing
Turntable Bearing Mounting Bolt Condition Check
Wear Tolerance
Swing Bearing Removal
Swing Bearing Installation
Swing Bearing Torque Values4 topics
- Swing Speed Proportioning
- Chassis Tilt Indicator System
- Rotary Coupling
- Generator
Every 250 hours
Every 500 hours
Overload Protection
Inspecting Brushes, Replacing Brushes, and Cleaning Slip Rings3 topics
- Auxiliary Power System
- Cold Weather Package
- Engine
Glow Plugs
Checking Oil Level
Changing Engine Oil
Changing the Oil Filter
Replacing the Fuel Filter
Cleaning the Fuel Strainer1 topic
- Deutz Engine - TD2.9L4
Check Oil Level
Replacing Engine Oil
Replacing the Oil Filter
Replacing the Primary Fuel Filters
Replacing the Fuel Pre-Filter
Water in Fuel Sensing System (Optional)
Draining Water
Auxiliary Fuel Filter5 topics
- Deutz TD2011 Engine
- Deutz 2.9 L4 (Guo III) Engine
- Deutz 2.9L4 Engine
- Deutz EMR 2 (SN 87579 to Present)
- Bio Fuel in Deutz Engines
Bio Fuel
Biological Contamination In Fuels2 topics
- Deutz Engine Fault Codes
- Boom Systems
Broken Cable Indicator System
Platform Control Enable System
Transport Position Sensing System
Beyond Transport - Drive Speed Cutback System
Drive/Steer – Boom Function Interlock System (CE ONLY)
Jib Stow System
Envelope Tracking System
Moment Control System
Boom Control System (BCS) Functional Check (Push to Test) System
Controlled Arc System
Controlled Boom Angle System
Envelope Tracking
Slow Down System
Dual Capacity System
Platform Load Sensing System (LSS)
Electronic Platform Leveling
Boom Control Select1 topic
- Platform
Support Removal
Support Installation8 topics
- Boom Removal, Disassembly/Assembly, & Cable Replacement
- Rotator
- Boom Lubrication Application
- Boom Shimming Procedure
- Jib Rotator Orientation
- Jib Lift End of Stroke Dampening
- Load Sensing Pin Removal and Installation
- Powertrack Maintenance
One Piece Bracket Maintenance
Two Piece Bracket Maintenance
Snap Rings and Screws2 topics
- Hose Routing Procedure
- Wire Rope
Inspection
Three Month Inspection
Additional Inspection Required If
Year or 7000 Hour Replacement
Additional Replacement Criteria1 topic
- Wire Rope Tensioning Adjustment
Boom Section Re-Positioning
Wire Rope Tensioning Procedure1 topic
- Broken Boom Cable Proximity Switch
Adjusting the Proximity Switch1 topic
- Electronic Platform Leveling
Description
Normal Operation1 topic
- Rotary Actuator
Theory of Operation
Required Tools
Installing Counterbalance Valve
Testing the Actuator
Bleeding After Installation1 topic
- Bolt-on External Fall Arrest
Inspection Before Use1 topic
- Skyguard
Operation
Function Test
Diagnostics & Troubleshooting1 topic
- Lubricating O-Rings in the Hydraulic System
Cup and Brush
Dip Method
Spray Method
Brush-on Method1 topic
- Hydraulic Connection Assembly and Torque Specification
Tapered Thread Types
Straight Thread Types, Tube and Hose Connections
Straight Thread Types, Port Connections
Flange Connection Types
Tightening Methods
Assembly And Torque Specifications
Assembly Instructions for American Standard Pipe Thread Tapered (NPTF) Connections
Assembly Instructions for British Standard Pipe Thread Tapered (BSPT) Connections
Assembly Instructions for 37° (JIC) Flare Fittings
Assembly Instructions for 45° SAE Flare Fittings
Assembly Instructions for O-Ring Face Seal (ORFS) Fittings
Assembly Instructions for DIN 24° Flare Bite Type Fittings (MBTL and MBTS)
Assembly Instructions for Bulkhead (BH) Fittings
Assembly Instructions for O-Ring Boss (ORB) Fittings
Assembly Instructions for Adjustable Port End Metric (MFF) Fittings
Assembly Instructions for Metric ISO 6149 (MPP) Port Assembly Stud Ends
Assembly instructions for Adjustable Port End (BSPP) Fittings
Assembly Instructions for Flange Connections: (FL61 and FL62)
Double Wrench Method
FFWR and TFFT Methods
Adjustable Stud End Assembly
O-ring Installation (Replacement)1 topic
- Cylinder Repair
Cleaning and Inspection
Steer Cylinder2 topics
- Hydraulic Tank
- SECTION NO. TITLE PAGE NO. Pressure Setting Procedure
Set Up of the Function Pump
Adjustments Made at the Main Valve Bank
Adjustments Made at the Frame Valve Bank
Adjustments Made at the Platform Valve Bank1 topic
- Drive Pumps (Rexroth)
Troubleshooting Procedure
Charge Pressure Relief Valve Adjustment
Mechanical Centering of Pump
Hydraulic Centering of Control Modules
High Pressure Relief Valve Adjustments
Removal and Inspection of Charge Pump
Routine Maintenance
Removal and Installation of Shaft Seal1 topic
- Function Pump (Rexroth)
Spare Parts
Sealing the Drive Shaft
Disassembly and Assembly of the Complete Unit
Adjustments
Tightening Torques
Pump Control Disassembly For Cleaning1 topic
- Drive Pumps (SAUER)
Port Locations and Gauge Installation
Initial Startup Procedures
Removing The Pump
Replacement
Electric Control Module
Shaft, Seal, and Bearing
Charge Pump
Charge Check / HPRV
Charge Pressure Relief Valve
Control Cutoff Valve2 topics
- Function Pump (SAUER)
- Gear pump (Sauer)
Trouble Shooting1 topic
- Drive & Function Pump Start Up Procedures
Start-Up Procedure11 topics
- Hydraulic Schematics
- Introduction
- CANbus Communications
- Calibration Instructions
- To Connect the JLG Control System Analyzer
- Using the Analyzer
- Changing the Access Level of the Hand Held Analyzer
- Adjusting Parameters Using the Hand Held Analyzer
- Machine Setup
- Machine Personality Settings/Function Speeds
- Machine Orientation When Setting Function Speeds
Test Notes1 topic
- System Test
Test from the Platform
Test from the Ground Station3 topics
- Calibrating Steer
- Calibrating Drive
- LSS System
Diagnostic Menu
Calibration Procedure
Testing & Evaluation1 topic
- Resetting The MSSO System
Platform Leveling Fault Warning
Fault Response
CAN Errors
Additional Platform and Jib Valves
Platform Leveling Calibration Procedure1 topic
- Calibrating Platform Level
Step 1: Setting The Platform Valve Minimums
Step 2: Calibrating The Platform Level Sensors
Step 3: Bleeding The Platform Valves
Step 4: Calibrating The Platform Level Up And Down Valve Crackpoints4 topics
- Calibrating Lift Crack Point
- Calibrating Telescope Crack point
- Calibrating Tilt Sensor
- Calibrating the Boom Sensors
Boom Control System Check Procedure1 topic
- CANbus Troubleshooting
CANbus Communication Failure
Load Moment Pin Troubleshooting2 topics
- General
- Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement2 topics
- Applying Silicone Dielectric Compound to Electrical Connections
- Dielectric Grease Application
AMP Mate-N-Lok
AMP Faston
AMP Micro-Fit
AMP Mini Fit Jr
Mini Fit Sr
DIN Connectors
Exceptions1 topic
- AMP Connector
Applying Silicone Dielectric Compound to AMP Connectors
Wedge Lock
Service - Voltage Reading1 topic
- Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly1 topic
- Telematics Gateway
Telematics-Ready (TCU) Plug1 topic
- Electrical Schematics
Lubrication and Maintenance Diagram
Deutz Engine Dipstick
Engine Operating Temperature Specifications - Deutz
Axle Limit Switch Adjustment
Conventional Two Wheel Steer Mode
Crab Steer Mode
Coordinated Steer Mode
Chassis Component Location - Sheet 1 of 2
Chassis Component Location - Sheet 2 of 2
Turntable and Boom Component Location - Sheet 1 of 2
Turntable and Boom Component Location - Sheet 2 of 2
Axle Installation - Oscillating - Sheet 1 of 2
Axle Installation - Oscillating - Sheet 2 of 2
Axle Installation - Fixed - Sheet 1 of 2
Axle Installation - Fixed - Sheet 2 of 2
Axle Threadlocking Compound Application
Steering Installation
Wheel Drive Removal and Installation
Drive Hub Removal and Installation
Drive Motor Removal and Installation
Drive Motor Assembly
Drive Hub Identification Plate
Hub Assembly
Gearbox Engaged
Gearbox Disengaged
Drive Hub - If Equipped With Bonfiglioli
Drive Hub Special Tools - Sheet 1 of 4
Drive Hub Special Tools - Sheet 2 of 4
Drive Hub Special Tools - Sheet 3 of 4
Drive Hub Special Tools - Sheet 4 of 4
Bearing Track Spacer Mounting C016117
Oil Seal Spacer Mounting C125049
Bearing Spacer Mounting CO16117
Assembly Diagram 1
Wrench For Ring Nut
Anti-rotation Flange
Anti-rotation Block
Anti-rotation Pin
Assembly Diagram 2
Tools For Assembling Bearing 3rd Stage Planetary Gear Assembly Diagram
Reggiana Riduttori Hub - Sheet 1 of 2
Reggiana Riduttori Hub - Sheet 2 of 2
Swing System
Swing Motor - Sheet 1 of 2
Swing Motor - Sheet 2 of 2
Swing Drive Ports
Swing Bearing Tolerance Boom Placement - Sheet 1 of 2
Swing Bearing Tolerance Boom Placement - Sheet 2 of 2
Swing Bolt Feeler Gauge Check
Swing Bearing Torque Sequence
Rotary Coupling Seal Installation
Rotary Coupling Cutaway
Rotary Coupling Installation
Rotary Coupling Port Location
Inspecting Generator Brushes, Replacing Brushes, and Cleaning Slip Rings
Auxiliary Pump Installation
Cold Weather Package
Engine Oil Viscosity
Location of the Oil Filter
Location of the Primary Fuel Filter
Location of Fuel Pre-Filter
Components of Fuel Pre-Filter
Components of Auxiliary Fuel Filter
Detuz TD2011 L040 Engine Installation
Detuz 2.9 L4 (GUO III) Engine Installation - Sheet 1 of 2
Detuz 2.9 L4 (GUO III) Engine Installation - Sheet 2 of 2
Detuz TCD2.9L4 Engine Installation - Sheet 1 of 2
Detuz TCD2.9L4 Engine Installation - Sheet 2 of 2
EMR 2 Engine Side Equipment
Deutz EMR 2 Troubleshooting Flow Chart
Deutz EMR 2 Vehicle Side Connection Diagram
Deutz EMR 2 Engine Side Connection Diagram - Sheet 1 of 2
Deutz EMR 2 Engine Side Connection Diagram - Sheet 2 of 2
EMR 2 Engine Plug Pin Identification
EMR 2 Vehicle Plug Pin Identification
EMR2 Fault Codes - Sheet 1 of 5
EMR2 Fault Codes - Sheet 2 of 5
EMR2 Fault Codes - Sheet 3 of 5
EMR2 Fault Codes - Sheet 4 of 5
EMR2 Fault Codes - Sheet 5 of 5
Platform Support Torque Values
Boom Assembly - Sheet 1 of 7
Boom Assembly - Sheet 2 of 7
Boom Assembly - Sheet 3 of 7
Boom Assembly - Sheet 4 of 7
Boom Assembly - Sheet 5 of 7
Boom Assembly - Sheet 6 of 7
Boom Assembly - Sheet 7 of 7
Boom Assembly Torque Values - Sheet 1 of 2
Boom Assembly Torque Values - Sheet 2 of 2
Locations for Threadlocker Application - Sheet 1 of 4
Locations for Threadlocker Application - Sheet 2 of 4
Locations for Threadlocker Application - Sheet 3 of 4
Locations for Threadlocker Application - Sheet 4 of 4
Platform Rotator Removal and Installation
Measuring Boom Section Sweep
Jib Rotator Orientation
Load Pin Removal Tool, JLG PN 4846765
Boom/Jib Sensors and Switches Installation - Sheet 1 of 4
Boom/Jib Sensors and Switches Installation - Sheet 2 of 4
Boom/Jib Sensors and Switches Installation - Sheet 3 of 4
Boom/Jib Sensors and Switches Installation - Sheet 4 of 4
Boom Wiper Installation
Pivot Pin Installation
Powertrack Installation - Sheet 1 of 6
Powertrack Installation - Sheet 2 of 6
Powertrack Installation - Sheet 3 of 6
Powertrack Installation - Sheet 4 of 6
Powertrack Installation - Sheet 5 of 6
Powertrack Installation - Sheet 6 of 6
Torque Sequence for Fly Extend Rope
Wire Rope Tensioning
Outer Mid Boom Extend/Retract Cables
Fly Boom Extend/Retract Cables
Wire Rope Adjustment Tools (Optional)
Broken Boom Cable Proximity Switch Location
Rotary Actuator - Exploded View
Rotary Actuator - Assembly Drawing
Rotator Counterbalance Valve
Bolt-On External Fall Arrest Cable Tension
Bolt-On External Fall Arrest System
NPTF Thread
BSPT Thread
JIC Thread
SAE Thread
ORFS Thread
MTBL-MBTS Thread
Bulkhead Thread
ORB-MPP Thread
MFF-BSPP Thread
Torque Wrench Angle
FFWR Method
Cylinder Barrel Support
Cap Screw Removal
Cylinder Rod Support
Axle Extension Cylinder
Axle Lockout Cylinder
Platform Level Cylinder (With Cold Weather Plus Package)
Platform Level Cylinder (Without Cold Weather Plus Package)
Lift Cylinder
Jib Cylinder
Telescope Cylinder -1200SJP
Telescope Cylinder -1350SJP
Tapered Bushing Removal
Composite Bearing Installation
Rod Seal Installation
Poly-Pak Piston Seal Installation
Wiper Seal Installation
Installation of Head Seal Kit
Piston Seal Kit Installation
Tapered Bushing Installation
Seating the Tapered Bearing
Rod Assembly Installation
Cylinder Cap Removal
Hydraulic Tank
Chassis Control Valve Locations
Platform Valve Identification - JLG PN 4641266
Platform Valve Identification - JLG PN 4641460
Main Valve Identification
Main Valve Cartridge Torque Values
Main Valve Plug Torque Values
Hydraulic Oil Level Gauge
Steer Pressure Adjustments
Function Pump - Sectional View
Function Pump, Pressure and Flow Control - Sheet 1
Function Pump, Pressure and Flow Control - Sheet 2
Function Pump, Pressure and Flow Control - Sheet 3
Piston Pump Cross Sectional View
Port Locations - Sheet 1 of 2
Port Locations - Sheet 2 of 2
Charge Pressure Adjustment
Control Neutral Adjustment
Servo and System Pressure Gauge Port Locations
Control Module And Solenoid Removal/installation
Shaft Assembly
Fastener and Plug Locations
Hydraulic Schematic - Boom Functions - Sheet 1 of 2
Hydraulic Schematic - Boom Functions - Sheet 2 of 2
Hydraulic Schematic - Axle/Steer Control - Sheet 1 of 2
Hydraulic Schematic - Axle/Steer Control - Sheet 2 of 2
Hydraulic Schematic - Drive System Bosch/Rexroth Pumps - Sheet 1 of 2
Hydraulic Schematic - Drive System Bosch/Rexroth Pumps - Sheet 2 of 2
Hydraulic Schematic - Drive System Sauer/Danfoss Pumps - Sheet 1 of 2
Hydraulic Schematic - Drive System Sauer/Danfoss Pumps - Sheet 2 of 2
Hand Held Analyzer
Control System Block Diagram
Analyzer Flow Chart - Personalities (Software Version P7.33) - Sheet 1 of 6
Analyzer Flow Chart - Machine Setup (Software Version P7.33) - Sheet 2 of 6
Analyzer Flow Chart - Calibrations (Software Version P7.33) - Sheet 3 of 6
Analyzer Flow Chart - Diagnostics (Software Version P7.33) - Sheet 4 of 6
Analyzer Flow Chart - Diagnostics (Software Version P7.33) - - Sheet 5 of 6
Analyzer Flow Chart - Diagnostics (Software Version P7.33) - - Sheet 6 of 6
Control Module Location
Analyzer Connecting Points
Platform Control Module
Ground control module
BLAM Controller
System Test Flow Chart - Ground Station Tests
Boom Sensor Calibration Position 1
Boom Sensor Calibration Position 2
Boom Sensor Calibration Position 3
Boom Sensor Calibration Position 4
Boom Sensor Calibration Position 5
Boom Sensor Calibration Position 6
Boom Sensor Calibration Position 7
Boom Sensor Calibration Position 8
Boom Sensor Calibration Position 9
Boom Sensor Calibration Position 10
Fault Code Light Location
CANbus Connections Diagram
CANbus Connections - Sheet 1 of 5
CANbus Connections - Sheet 2 of 5
CANbus Connections - Sheet 3 of 5
CANbus Connections - Sheet 4 of 5
CANbus Connections - Sheet 5 of 5
CANbus Circuit
Moment Chart
Voltage Measurement (DC)
Current Measurement (DC)
Connector Assembly
AMP Connector
Connector Assembly Figure 2
Connector Assembly Figure 3
Connector Assembly Figure 4
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Contact Installation
HD/HDP Locking Contacts Into Position
HD/HDP Contact Removal
HD/HDP Unlocking Contacts
Telematics Gateway Harness - Sheet 1 of 3
Telematics Gateway Harness - Sheet 2 of 3
Telematics Gateway Harness - Sheet 3 of 3
Chassis Electrical Components - Sheet 1 of 2
Chassis Electrical Components - Sheet 2 of 2
Turntable Electrical Components - Sheet 1 of 2
Turntable Electrical Components - Sheet 2 of 2
Electrical Schematic - Sheet 1 of 19
Electrical Schematic - Sheet 2 of 19
Electrical Schematic - Sheet 3 of 19
Electrical Schematic - Sheet 4 of 19
Electrical Schematic - Sheet 5 of 19
Electrical Schematic - Sheet 6 of 19
Electrical Schematic - Sheet 7 of 19
Electrical Schematic - Sheet 8 of 19
Electrical Schematic - Sheet 9 of 19
Electrical Schematic - Sheet 10 of 19
Electrical Schematic - Sheet 11 of 19
Electrical Schematic - Sheet 12 of 19
Electrical Schematic - Sheet 13 of 19
Electrical Schematic - Sheet 14 of 19
Electrical Schematic - Sheet 15 of 19
Electrical Schematic - Sheet 16 of 19
Electrical Schematic - Sheet 17 of 19
Electrical Schematic - Sheet 18 of 19
Electrical Schematic - Sheet 19 of 19
Mobilfluid 424 Specs
Mobil DTE 10 Excel 32 Specs
UCon Hydrolube HP-5046
Mobil EAL H 46 Specs
Exxon Univis HVI 26 Specs
Inspection and Maintenance
Cylinder Drift
Inspection and Preventive Maintenance Schedule
Wheel Torque Chart
Steering Assembly Notes
Brake Technical Data
Suggested Lubricants According SAE 80W/90 and SAE 85W/140 API GL5 Grade
Drive Hub Maintenance Schedule
Coupling Port Information Table
Engine Fault Codes
Hose/Cable Pull Chart
SkyGuard Function Table
NPTF Pipe Thread
BSPT Pipe Thread
37° Flare (JIC)Thread - Steel
37° Flare (JIC)Thread - Aluminum/Brass
45° Flare (SAE) - Steel
45° Flare (SAE) - Aluminum/Brass
O-ring Face Seal (ORFS) - Steel
O-ring Face Seal (ORFS) - Aluminum/Brass
DIN 24°Cone (MBTL & MBTS)
Bulkhead Fittings (BH) - INCH
Bulkhead Fittings (BH) - METRIC
O-ring Boss (ORB) - Table 1 of 6
O-ring Boss (ORB) - Table 2 of 6
O-ring Boss (ORB) - Table 3 of 6
O-ring Boss (ORB) - Table 4 of 6
O-ring Boss (ORB) - Table 5 of 6
O-ring Boss (ORB) - Table 6 of 6
Metric Flat Face Port (MFF) - L Series - Table 1 of 3
Metric Flat Face Port (MFF) - L Series - Table 2 of 3
Metric Flat Face Port (MFF) - L Series - Table 3 of 3
Metric Flat Face Port (MFF) - S Series - Table 1 of 3
Metric Flat Face Port (MFF) - S Series - Table 2 of 3
Metric Flat Face Port (MFF) - S Series - Table 3 of 3
Metric Pipe Parallel O-Ring Boss (MPP)
British Standard Parallel Pipe Port (BSPP) - L Series - Table 1 of 3
British Standard Parallel Pipe Port (BSPP) - L Series - Table 2 of 3
British Standard Parallel Pipe Port (BSPP) - L Series - Table 3 of 3
British Standard Parallel Pipe Port (BSPP) - S Series - Table 1 of 3
British Standard Parallel Pipe Port (BSPP) - S Series - Table 2 of 3
British Standard Parallel Pipe Port (BSPP) - S Series - Table 3 of 3
Flange Code (FL61 & FL62) -Inch Fasteners
Flange Code (FL61 & FL62) - Metric Fasteners
Cylinder Head and Tapered Bushing Torque Specifications
Holding Valve Torque Specifications
Cartridge Torque Values
Plug Torque Values
Torque Specs for Relief Valves into Port Block
Port Information
Electrical Troubleshooting
Neutral Difficult or Impossible to Find
System Operating Hot
System Will not Operate
System Noise or Vibration
Sluggish System Response
Displacement Limiter Adjustment Data
Fastener Size and Torque Chart
Plug Size and Torque Chart
Calibration Instructions
Machine Configuration Programming Information - Version P7.33
Machine Configuration Programming Settings - Version P7.33
Personality Ranges/Defaults
System Test Messages
Machine Diagnostics Parameters
Diagnostic Menu Descriptions
Accessory Weights
SkyGlazier Capacity Reductions
Pipe Rack Capacity Reductions
LSS Troubleshooting Chart
Diagnostic Trouble Code Chart
Troubleshooting: Platform Can Communications Lost
Troubleshooting: BLAM Can Communications Lost
Troubleshooting: Chassis Can Communications Lost
Load Moment Pin Troubleshooting: Can Communications Lost
Load Moment Pin Troubleshooting: Moment Pin Horizontal Force Out of Range
Load Moment Pin Troubleshooting: Moment Pin Vertical Force Out of Range
Load Moment Pin Troubleshooting: Moment Pin Sensor Fault
Load Moment Pin Troubleshooting: New Moment Pin Detected Fault
Inside this manual
Real pages from this service manual (692 pages). Open the sample pages (PDF, 646 KB)
- Troubleshooting, page 170: Figure 3-80. EMR2 Fault Codes - Sheet 4 of 5
- Specifications, page 440: SECTION 5 - BASIC HYDRAULIC INFORMATION & HYDRAULIC SCHEMATICS
- Diagram, page 480: SECTION 5 - BASIC HYDRAULIC INFORMATION & HYDRAULIC SCHEMATICS
- Color page, page 258: SECTION 4 - BOOM & PLATFORM
- Color page, page 86: SECTION 3 - CHASSIS & TURNTABLE
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This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 692 pages
Quantity one is the manual described above.
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