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JLG 153-12, 180-12 Scissor Lift Service Manual

136 pages · Publication 3121337

$69.55
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Models
153-12, 180-12
Serial coverage
18432, 19930, 20463 to Present
Manual type
Service Manual
Pages
136
Publication
3121337
Condition
Brand new
JLG 153-12, 180-12 Scissor Lift Service Manual, publication 3121337

What's inside

From the manual's own table of contents: 233 sections, 273 entries. See sample pages (PDF, 624 KB)

General
Hydraulic System Safety
Maintenance9 topics
  • Operating Specifications
  • Dimensional Data
  • Capacities
  • Tires
  • Batteries
  • Pressure Setting
  • Critical Stability Weights
  • Major Component Weights
  • Limit Switches
High Drive Speed Cutout
Maximum Drive Height Cutout
Max Height Cutout
Tilt Alarm3 topics
  • Lubrication
  • Torque Charts
  • Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventive Maintenance1 topic
  • Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Show all 233 sections
Lubrication and Servicing1 topic
  • Lubrication and Information
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications2 topics
  • Operator Maintenance
  • Cylinder Drift Test
Platform Drift2 topics
  • Preventive Maintenance and Inspection Schedule
  • Wheel Assembly
Drive System
Drive Hub
Roll Test
Leak Test
Lubricant
Tire Replacement
Wheel Replacement
Wheel Installation1 topic
  • Hydraulic Motor
Motor Disassembly
Motor Assembly2 topics
  • Steering Assembly
  • Rear Axle Assembly
Rear Hub Assembly1 topic
  • Side Compartments
Ground Control Panel
Electric/Hydraulic Pump
Pressure Filter
DC Contactor
Fuses
Hydraulic Tank
Batteries1 topic
  • Battery Chargers
Single Input Charger
Dual Voltage Charger1 topic
  • Platform
Platform Control Box
Joystick Controller
Receptacles
Extension End Rail
Extension Side Rails
Main Platform End Rail
Main Platform Side Rails
Platform Removal
Ladder Installation2 topics
  • Beacon Installation (Option)
  • Scissor Arms
Limit Switches
Arm Guards (If Applicable)
Scissor Arm Assembly Removal
Lift Cylinder Removal
Scissor Arms Disassembly1 topic
  • Cylinders - Theory of Operation
Pump Flow
Lift Cylinder
Steer Cylinder1 topic
  • Valves - Theory of Operation
Solenoid Control Valves (Bang-Bang)
Relief Valves
Crossover Relief Valves
Proportional Valve2 topics
  • Cylinder Checking Procedure
  • TABLE OF CONTENTS Cylinder Repair
Disassembly
Cleaning and Inspection
Assembly1 topic
  • Valves
Valve Compartment
Directional Control Valve
Brake Valve
Proportional Valve Block
Platform Lower Flow Valve
Lift Cylinder Valves2 topics
  • Main Terminal Box Circuit Boards
  • Control Card Complex 2
General Description of Components and Functions1 topic
  • Trigger Control Circuit Card
Relay K1
Relay K2
Relay K31 topic
  • Limit Switch & Sensor Operation
Height Limit Switches
Tilt Switch1 topic
  • Load Sensing System (LSS)
LSS Re-Calibration Procedure2 topics
  • General
  • Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Continuity Measurement Over Long Distances
Requirements
Procedure1 topic
  • Applying Silicone Dielectric Compound To Amp Connectors
Wedge Lock
Service - Voltage Reading1 topic
  • Working With Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly
Limit Switch Locations
Torque Chart (SAE Fasteners - Sheet 1 of 3)
Torque Chart (SAE Fasteners - Sheet 2 of 3))
Torque Chart (SAE Fasteners - Sheet 3 of 3)
Torque Chart (METRIC Fasteners - Sheet 1 of 3)
Torque Chart (METRIC Fasteners - Sheet 2 of 3))
Torque Chart (METRIC Fasteners - Sheet 3 of 3)
Lubrication Diagram
Hub Torque Values
Wheel Assembly Removal
Drive Hub Assembly
Hydraulic Motor
Steering Assembly
Rear Axle Removal
Hood Assembly
Ground Control Panel Removal
Electric/Hydraulic Pump Removal
Pressure Filter Removal
DC Contactor Removal
Fuse Removal
Hydraulic Tank Removal
Battery Removal
Single Input Charger Removal
Dual Voltage Charger Control
Dual Voltage Charger Removal
Joystick
Receptacles Removal
Extension End Rail Removal
Extension Side Rails Removal
End Rail Removal
Side Rails Removal
Platform Removal - 1 of 2 (Front of Platform)
Platform Removal - 2 of 2 (Rear of Platform)
Beacon Installation
Scissor Arm Limit Switch Adjustment
Arm Guards Installation
Scissor Arm Removal (Left Side)
Scissor Arm Removal (Right Side)
Lift Cylinder Valve Block Removal
Cylinder Barrel Support
Cylinder Head Removal
Cylinder Rod Support
Piston Setscrew Removal
Piston Removal
Piston Seals
Spacer Removal
Cylinder Head Seals
Bushing Installation
Rod Seal Installation
Cylinder Head Seal Installation
Cylinder Head Installation
Spacer Installation
Piston Seal Installation
Piston Installation
Piston Setscrew Installation
Rod Installation
Rod Assembly Installation
Valve Block Installation
Lifting Cylinder Assembly
Steering Cylinder Assembly
Arms and Platform Positioning and Support
Brake Valve Adjustment
Main Valve Block
Pressure Test Port
Main Valve Pressure Adjustment
Lift Cylinder Valve Block
Main Terminal Box
Control Card Complex 2 Board
Voltage Measurement (DC)
Resistance Measurement
Continuity Measurement
Current Measurement (DC)
AMP Connector
Connector Assembly (1 of 4)
Connector Assembly (2 of 4)
Connector Assembly (3 of 4)
Connector Assembly (4 of 4)
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Contact Installation
HD/HDP Locking Contacts Into Position
HD/HDP Contact Removal
HD/HDP Unlocking Contacts
Electrical Schematic - Sheet 1 of 14
Electrical Schematic - Sheet 2 of 14
Electrical Schematic - Sheet 3 of 14
Electrical Schematic - Sheet 4 of 14
Electrical Schematic - Sheet 5 of 14
Electrical Schematic - Sheet 6 of 14
Electrical Schematic - Sheet 7 of 14
Electrical Schematic - Sheet 8 of 14
Electrical Schematic - Sheet 9 of 14
Electrical Schematic - Sheet 10 of 14
Electrical Schematic - Sheet 11 of 14
Electrical Schematic - Sheet 12 of 14
Electrical Schematic - Sheet 13 of 14
Electrical Schematic - Sheet 14 of 14
Electrical Components Diagram
Hydraulic Diagram - H900077 RevC - Sheet 1 of 2
Hydraulic Diagram - H900077 RevC - Sheet 2 of 2
Hydraulic Schematic - H900076 RevC
Operating Specifications
Dimensional Data
Capacities
Tire Specifications
Battery Specifications
Pressure Settings
Critical Stability Weights
Component Weights
Mobil Hydraulic Oil Specs
Inspection and Maintenance
Preventive Maintenance and Safety Inspection
Drive Hub Technical Specifications
Wheel Torque Chart
Drive Motor Specs
Torque Specs
Motor/Pump Specs
Single Input Charger Specs
Dual Voltage Charger Specs
Joystick Specifications
Plug Loading Chart
Beacon Harness MTB Connections
Steering Cylinder Specs
J1 Connector
J2 Connector
J3 Connector
Complex 2 Circuit Board
Connector CON1
Trigger Control Circuit Board
LSS Load Height Chart
Main Terminal Box Wiring Description

Inside this manual

Real pages from this service manual (136 pages). Open the sample pages (PDF, 622 KB)

Sample pages from the JLG 153-12, 180-12 Scissor Lift Service Manual: Specifications, Repair procedure, Diagram, Color page, Color page
  • Specifications, page 12: SECTION 1 - SPECIFICATIONS
  • Repair procedure, page 40: Rear Hub Assembly
  • Diagram, page 110: Electrical Schematic
  • Color page, page 87: SECTION 4 - HYDRAULICS
  • Color page, page 51: SECTION 3 - CHASSIS, PLATFORM & SCISSOR ARMS

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 136 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).