JLG 1532R, 1932R Scissor Lift Service Manual
190 pages · Publication 3121745
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What's inside
From the manual's own table of contents: 269 sections, 333 entries. See sample pages (PDF, 588 KB)
GENERAL
HYDRAULIC SYSTEM SAFETY
MAINTENANCE1 topic
- SPECIFICATIONS
Platform Capacities
Machine Dimensional Data
Tires
Batteries
Motors
Electrical System1 topic
- LIMIT SWITCH ACTIVATION
Tilt Alarm
High Drive Speed Cutback1 topic
- LUBRICATION
Lubrication Capacities
Hydraulic Oil
Lubrication Specifications5 topics
- HYDRAULIC PRESSURE SETTINGS
- HYDRAULIC CYLINDER SPECIFICATIONS
- CRITICAL STABILITY WEIGHTS
- MAJOR COMPONENT WEIGHTS
- TORQUE REQUIREMENTS
Torque Charts1 topic
- MACHINE PREPARATION, INSPECTION, AND MAINTENANCE
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
- PREVENTIVE MAINTENANCE AND INSPECTION SCHEDULE
Maintenance and Inspection Schedule Codes
Footnotes1 topic
- SERVICE MAINTENANCE COMPONENTS
Scissor Arm - Safety Prop
Hydraulic Oil Check Procedure
Show all 269 sections
Battery Maintenance and Safety Practices
Battery Quick-Disconnect - (If Equipped)1 topic
- SERVICE AND GUIDELINES
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings1 topic
- TABLE OF CONTENTS Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery1 topic
- LUBRICATION AND INFORMATION
Changing Hydraulic Oil1 topic
- CYLINDER DRIFT TEST
Platform Drift
Cylinder Drift4 topics
- PINS AND COMPOSITE BEARING REPAIR GUIDELINES
- LEFT AND RIGHT SIDE COMPONENT COMPARTMENTS
- BATTERY REMOVAL/MAINTENANCE
- BATTERY CHARGING
Delta-Q - Battery Charger
Green Power - Battery Charger - (China Only)
Eagle Performance - Battery Charger
Battery Charger Maintenance2 topics
- DC/AC POWER INVERTER INSTALLATION - OPTION
- LOGIC CONTROL MODULE INSTALLATION
To swing the module down for access
To remove the module from the machine2 topics
- MAIN POWER CONTACTOR RELAY AND PUMP CONTROL MODULE
- PUMP CONTROL MODULE
Removal
Installation1 topic
- GROUND CONTROL STATION
Components Location1 topic
- PLATFORM CONTROL STATION - SERVICE INFORMATION
Platform Control Station Assembly
Upper Control Box - Component Replacement
Lower Control Box - Component Replacement
Joystick Controller1 topic
- PLATFORM CONTROL STATION
Overview of Control Station Components
Installation/Removal
Control Station Disassembly1 topic
- TILT SENSOR INSTALLATION
Tilt Sensor Removal
Tilt Sensor Installation1 topic
- SCISSOR ARM - ROTARY ANGLE SENSOR
Rotary Angle Sensor Installation2 topics
- POTHOLE PROTECTION SYSTEM COMPONENTS
- STEER AND SPINDLE ASSEMBLY COMPONENTS
Drive Motor Covers Installation - Option
Tire Wear and Damage1 topic
- TABLE OF CONTENTS Wheel and Tire Replacement
Wheel Installation3 topics
- ARMS AND PLATFORM POSITIONING AND SUPPORT
- PLATFORM REMOVAL
- SCISSOR ARMS REMOVAL
Removing Scissor Arm Assembly As A Complete Unit
Removing/installing Scissor Arms Individually2 topics
- CYLINDERS - THEORY OF OPERATION
- VALVES - THEORY OF OPERATION
Solenoid Control Valves (Bang-Bang)
Relief Valves
Crossover Relief Valves
Proportional Valve
Manual Descent Valve1 topic
- PUMP/MOTOR
Pump Motor Electrical Evaluation2 topics
- HYDRAULIC TANK INSTALLATION
- HYDRAULIC PUMP AND ELECTRIC MOTOR ASSEMBLY
Pump/Motor Removal
Pump/Motor Disassembly
Pump/Motor Assembly
Pump/Motor Installation3 topics
- HYDRAULIC MANIFOLD VALVE INSTALLATION
- DRIVE MOTOR INSTALLATION
- HYDRAULIC BRAKE INSTALLATION
Hydraulic Brake Release1 topic
- PRESSURE SETTING PROCEDURE
Main Relief
Lift Up Relief
Steer Relief2 topics
- CYLINDER CHECKING PROCEDURE
- LIFT CYLINDER REMOVAL
Lift Cylinder - LSS Pressure Sensor Location (If Equipped)1 topic
- LIFT CYLINDER REPAIR
Disassembly
Cleaning and Inspection
Assembly1 topic
- HAND HELD ANALYZER
Diagnostic Port
To Connect the Hand Held Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup2 topics
- JOYSTICK CALIBRATION
- TILT SENSOR CALIBRATION
Tilt Sensor Failure Troubleshooting5 topics
- ROTARY ANGLE SENSOR CALIBRATION
- UPDATING SOFTWARE
- TABLE OF CONTENTS MACHINE CONFIGURATION PROGRAMMING INFORMATION
- MACHINE MODEL ADJUSTMENT (PERSONALITY SETTINGS)
- LSS (LOAD SENSING SYSTEM)
Theory of Operation
Personalities Menu
Diagnostic Menu
Calibration Preparation
Empty Platform Calibration
Loaded Platform Calibration
Verification
Testing
LSS Connector Pin Assignments
LSS Troubleshooting1 topic
- INTRODUCTION
System Fault/DTC Indication4 topics
- DIAGNOSTIC TROUBLE CODES (DTC)
- DTC CHECK TABLES
- GENERAL
- MULTIMETER BASICS
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement
Continuity Measurement Over Long Distances
Requirements
Procedure1 topic
- APPLYING SILICONE DIELECTRIC COMPOUND TO AMP CONNECTORS
Wedge Lock
Service - Voltage Reading1 topic
- WORKING WITH DEUTSCH CONNECTORS
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly1 topic
- SWITCHES
Basic check
Limit Switches
Automatic Switches
Switch Wiring - Low Side, High Side2 topics
- ELECTRICAL SCHEMATICS
- HYDRAULIC SCHEMATICS
Hydraulic Oil Specifications
Torque Chart - Sheet 1 of 5 - (SAE Fasteners)
Torque Chart - Sheet 2 of 5 - (SAE Fasteners)
Torque Chart - Sheet 3 of 5 - (SAE Fasteners)
Torque Chart - Sheet 4 of 5 - (METRIC Fasteners)
Torque Chart - Sheet 5 of 5 - (METRIC Fasteners)
Machine Component Locations
Hydraulic Oil Fill Procedure
Battery Fluid Level
Components Mounded on Side Swing-Out Compartment Doors
Side Swing-Out Compartment Door Installation
Battery Cable Connections
DC/AC Power Inverter - Installation
Logic Module Components
Logic Module CO01 - Harness Connector Identification
Main Power Contactor Relay and Pump Controller Module Location
Hydraulic Pump Control - Power Connections
Ground Control Station
Ground Control Station Removal
Ground Control Station - Rear of Panel
Upper Control Box Cover - Installation
Upper Control Box Circuit Board - Installation
Upper Control Box Faceplate Component - Installation
Lower Control Box Cover - Installation
Emergency Stop/Shut-Down Switch - Installation
Joystick Control - Installation
Joystick
Platform Control Station Components - External
Platform Control Station Installation
Platform Control Station Disassembly
Platform Control Station Components - Internal
Tilt Sensor Installation (pothole bar removed for clarity)
Scissor Arm Rotary Angle Sensor - Location
Scissor Arm Rotary Angle Sensor - Installation
Pothole Protection Assembly
Steer and Spindle Assembly Installation
Drive Motor Cover Installation - Option
Arms and Platform Positioning with Overhead Support
Platform Assembly - Installation/Removal (1532R)
Platform Assembly - Installation/Removal (1532R) (KOREA SPECS)
Platform Assembly - Installation/Removal (1932R)
Scissor Arm Assembly (1532R)- Ref. Figure 3-43
Scissor Arm Assembly (1532R) - Pin Configuration
Scissor Arm Assembly (1932R)- Ref. Figure 3-45
Scissor Arm Assembly (1932R) - Pin Configuration
Scissor Arm Assembly - Cable Routing (1932R)
Scissor Arm Assembly - Cable Routing (Coil) (1932R)
Scissor Arm Assembly - Cable Routing (FTSW) (Overhead) (1932R) - Sheet 1 of 2
Scissor Arm Assembly - Cable Routing (FTSW) (Overhead) (1932R) - Sheet 2 of 2
Scissor Arm Assembly - Cable Routing (FTSW) (Overhead) (Coil) (1932R) Sheet 1 of 2
Scissor Arm Assembly - Cable Routing (FTSW) (Overhead) (Coil) (1932R) Sheet 2 of 2
Scissor Arm Assembly - Cable Routing (1532R)
Scissor Arm Assembly - Cable Routing (Coil) (1532R)
Scissor Arm Assembly - Cable Routing (FTSW) (1532R) - Ref. Figure 3-55
Scissor Arm Assembly - Cable Routing (FTSW) (1532R)
Scissor Arm Assembly - Cable Routing (FTSW) (Coil) (1532R) - Ref. Figure 3-57
Scissor Arm Assembly - Cable Routing (FTSW) (Coil) (1532R)
Hydraulic Tank - Installation
Hydraulic Pump - Motor Components
Hydraulic Manifold Assembly - Installation
Hydraulic Manifold Assembly - Schematic
Hydraulic Manifold Assembly - Component Location
Hydraulic Manifold Assembly - Component Torque
Hydraulic Hose Routing
Drive Motor - Installation
Rear Hydraulic Brake - Installation
Hydraulic Brakes - Manual Disengage
LSS Pressure Sensor Location - (If Equipped)
Lift Cylinder
Steer Cylinder
Cylinder Barrel Support
Cylinder Rod Support
Gar-Max Bearing Installation
Rod Seal Installation
Poly-Pak Piston Seal Installation
Wiper Seal Installation
Installation of Head Seal Kit
Rod Assembly Installation
Hand Held Analyzer
Diagnostic Port Location
Analyzer Flow Chart
Analyzer Flow Chart - Diagnostics (Software Version P2.10) - Sheet 1 of 2
Analyzer Flow Chart - System Test (Software Version P2.10)
Analyzer Flow Chart - Personalities (Software Version P2.10)
Analyzer Flow Chart - Machine Setup and Calibration (Software Version P2.10)
Analyzer Flow Chart - Calibration (Software Version P2.10)
1532R/1932R - LSS Component Locations
Voltage Measurement (DC)
Current Measurement (DC)
AMP Connector
Connector Assembly (1 of 4)
Connector Assembly (2 of 4)
Connector Assembly (3 of 4)
Connector Assembly (4 of 4)
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Contact Installation
HD/HDP Locking Contacts Into Position
HD/HDP Contact Removal
HD/HDP Unlocking Contacts
Electrical Schematic - Sheet 1 of 15
Electrical Schematic - Sheet 2 of 15
Electrical Schematic - Sheet 3 of 15
Electrical Schematic - Sheet 4 of 15
Electrical Schematic - Sheet 5 of 15
Electrical Schematic - Sheet 6 of 15
Electrical Schematic - Sheet 7 of 15
Electrical Schematic - Sheet 8 of 15
Electrical Schematic - Sheet 9 of 15
Electrical Schematic - Sheet 10 of 15
Electrical Schematic - Sheet 11 of 15
Electrical Schematic - Sheet 12 of 15
Electrical Schematic - Sheet 13 of 15
Electrical Schematic - Sheet 14 of 15
Electrical Schematic - Sheet 15 of 15
Hydraulic Schematic - Sheet 1 of 2
Hydraulic Schematic - Sheet 2 of 2
Operating Specifications
Dimensions
Tire Specifications
OEM Battery Specifications
Battery Charger Specifications
Tilt Activation Setting
High Drive Cutback Height
Capacities
Hydraulic Pressure Settings
Hydraulic Cylinder Specifications
Critical Stability Weights
Major Component Weights
Inspection and Maintenance Responsibilities
Preventive Maintenance & Inspection Schedule
Pump Control Module Specifications
Pump Power Module Terminal Functions (CO117-J1)
Joystick Specifications
Connector Chart
Tilt Sensor Wiring Pin Assignment
Machine Configuration Programming Information
Machine Model Adjustment (Personality Settings)
Personalities Menu Description
Diagnostic Menu Descriptions
Calibrations Menu
Platform 110% Calibration Weight
Platform 100% Calibration Weight
Platform 120% Calibration Weight
Diagnostic Trouble Codes (DTC)
Inside this manual
Real pages from this service manual (190 pages). Open the sample pages (PDF, 585 KB)
- Specifications, page 14: SECTION 1 - SPECIFICATIONS
- Troubleshooting, page 132: SECTION 6 - LSS (LOAD SENSING SYSTEM) SERVICE
- Diagram, page 178: SECTION 8 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
- Color page, page 158: SECTION 8 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 1532R, 1932R are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 3121745$69.57
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 190 pages
Quantity one is the manual described above.
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