JLG 24RS, 24RSJ Boom Lift Parts Manual

Name: JLG 24RS, 24RSJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121288
Price: 69.75 USD
Availability: InStock

392 pages · Publication 3121288

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Models: 24RS, 24RSJ
Manual type: Parts Manual
Pages: 392
Publication: 3121288
Condition: Brand new

JLG 24RS, 24RSJ Boom Lift Parts Manual, publication 3121288

What's inside

From the manual's own table of contents: 57 sections, 155 entries. See sample pages (PDF, 587 KB)

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General59 topics

SECTION 1 - FRAME
FIGURE 1-1. STEERING INSTALLATION
FIGURE 1-2. WHEEL DRIVE INSTALLATION
FIGURE 1-3. DRIVE MOTOR ASSEMBLY
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY
FIGURE 1-5. TIRE AND WHEEL INSTALLATION
FIGURE 1-6. DRIVE VALVES INSTALLATION - 24RS
FIGURE 1-7. DRIVE VALVES INSTALLATION - 24RSJ
FIGURE 1-8. FLOW DIVIDER VALVE ASSEMBLY
FIGURE 1-9. FRAME SHIELDS INSTALLATION
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVE AND HYDRAULIC FILTERS INSTALLATION - 24RS
FIGURE 2-2. CONTROL VALVE AND HYDRAULIC FILTERS INSTALLATION - 24RSJ
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY - 24RS
FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY - 24RSJ
FIGURE 2-5. SWING COMPONENTS AND AUXILIARY PUMP INSTALLATIONS
FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY
FIGURE 2-7. SWING MOTOR ASSEMBLY
FIGURE 2-8. AUXILIARY MOTOR/PUMP ASSEMBLY
FIGURE 2-9. TURNTABLE BEARING INSTALLATION
FIGURE 2-10. TURNTABLE LOCK INSTALLATION
FIGURE 2-11. TANK INSTALLATIONS
FIGURE 2-12. HYDRAULIC TANK ASSEMBLY
FIGURE 2-13. HYDRAULIC TANK LOCK INSTALLATION (SN B300002264 to Present)
FIGURE 2-14. FUEL FILTER INSTALLATION (OPTIONAL)
FIGURE 2-15. WATER SEPARATOR FILTER ASSEMBLY (OPTIONAL)
FIGURE 2-16. ELECTRICAL INSTALLATION - 24RS
FIGURE 2-17. ELECTRICAL INSTALLATION - 24RSJ
FIGURE 2-18. GROUND CONTROL PANEL ASSEMBLY - 24RS
FIGURE 2-19. GROUND CONTROL PANEL ASSEMBLY - 24RSJ
FIGURE 2-20. KEY SWITCH ASSEMBLY
FIGURE 2-21. GROUND CONTROL DOOR INSTALLATION (OPTIONAL)
FIGURE 2-22. ELECTRICAL PANEL ASSEMBLY
FIGURE 2-23. LIMIT SWITCH INSTALLATION - 24RS
FIGURE 2-24. LIMIT SWITCH INSTALLATION - 24RSJ
FIGURE 2-25. BEACON LIGHT INSTALLATION (OPTIONAL)
FIGURE 2-26. HOODS INSTALLATION
FIGURE 2-27. CENTER HOOD ASSEMBLY (ENGINE SIDE)
FIGURE 2-28. CENTER HOOD ASSEMBLY (TANK SIDE)
SECTION 3 - ENGINE
FIGURE 3-1. DEUTZ ENGINE INSTALLATION
FIGURE 3-2. ENGINE AND PUMP ASSEMBLY
FIGURE 3-3. ENGINE ASSEMBLY
FIGURE 3-4. ENGINE COMPONENTS (Prior to SN B300001631)
FIGURE 3-5. ENGINE COMPONENTS (SN B300001631 to Present)
FIGURE 3-6. PUMP COUPLING INSTALLATION
FIGURE 3-7. PISTON PUMP ASSEMBLY
FIGURE 3-8. BATTERY INSTALLATION
SECTION 4 - BOOM
FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - 24RS
FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - 24RSJ
FIGURE 4-3. MAIN BOOM ASSEMBLY - 24RS
FIGURE 4-4. MAIN BOOM ASSEMBLY - 24RSJ
FIGURE 4-5. JIB ASSEMBLY - 24RSJ
FIGURE 4-6. POWER TRACK ASSEMBLY
FIGURE 4-7. PROXIMITY SWITCH INSTALLATION - 24RS
FIGURE 4-8. PROXIMITY SWITCH INSTALLATION - 24RSJ
FIGURE 4-9. PLATFORM ROTATOR ASSEMBLY - 24RS
FIGURE 4-10. PLATFORM ROTATOR ASSEMBLY - 24RSJ

FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS - 24RS

FIGURE 4-12. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS - 24RSJ

FIGURE 4-13. PLATFORM SUPPORT INSTALLATION (24RS) - WITH LSS

FIGURE 4-14. CLAMPS INSTALLATION (BOOM) - 24RS

FIGURE 4-15. CLAMPS INSTALLATION (BOOM) - 24RSJ

FIGURE 4-16. PLATFORM SUPPORT INSTALLATION (24RSJ) - WITH LSS

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY (USA BUILT MACHINES)

FIGURE 5-3. PLATFORM ASSEMBLY - 3FT X 6FT (91.5CM X 1.83M) WITH TRI-ENTRY (1 GATE / 2 DROP BARS)

FIGURE 5-4. PLATFORM ASSEMBLY – 3FT X 6FT (91.5CM X 1.83M) WITH TRI-ENTRY (3 DROP BARS)

FIGURE 5-5. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - 24RS

FIGURE 5-6. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - 24RSJ (Prior to SN B300001777)

FIGURE 5-7. PLATFORM CONSOLE ASSEMBLY - 24RS (Prior to SN B300001446)

FIGURE 5-8. PLATFORM CONSOLE ASSEMBLY - 24RS (SN B300001446 to Present)

FIGURE 5-9. PLATFORM CONSOLE ASSEMBLY - 24RSJ

FIGURE 5-10. CONSOLE BOX ASSEMBLY (Prior to SN B300001777)

FIGURE 5-12. CONSOLE BOX ASSEMBLY (SN B300001540 to Present)

FIGURE 5-13. CONSOLE BOX ASSEMBLY (SN B300002343 to Present)

FIGURE 5-14. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 5-15. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 5-16. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 5-17. CONTROLLER ASSEMBLY (DRIVE AND STEER)

Show all 58 sections

SECTION 6 - CYLINDER

FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - 24RS

FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - 24RSJ

FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB - 24RSJ (Prior to SN B300002343)

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - JIB (SN B300002880 to Present)

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - MAIN BOOM

FIGURE 6-7. MASTER CYLINDER ASSEMBLY - 24RS

FIGURE 6-8. MASTER CYLINDER ASSEMBLY - 24RSJ

FIGURE 6-9. STEER CYLINDER ASSEMBLY

FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY - 24RS

FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY - 24RSJ

FIGURE 6-12. VALVE BLOCK ASSEMBLY

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC INSTALLATION (FRONT AXLE) - 24RS

FIGURE 7-2. HYDRAULIC INSTALLATION (FRONT AXLE) - 24RSJ

FIGURE 7-3. HYDRAULIC INSTALLATION (REAR AXLE) - 24RS

FIGURE 7-4. HYDRAULIC INSTALLATION (REAR AXLE) - 24RSJ

FIGURE 7-5. HYDRAULIC INSTALLATION (BOOM) - 24RS

FIGURE 7-6. HYDRAULIC INSTALLATION (BOOM) - 24RSJ

FIGURE 7-7. HYDRAULIC INSTALLATION (DRIVE PUMP) - 24RS

FIGURE 7-8. HYDRAULIC INSTALLATION (DRIVE PUMP) - 24RSJ

FIGURE 7-9. HYDRAULIC DIAGRAM LIST

SECTION 8 - ELECTRICAL

FIGURE 8-1. ELECTRICAL DIAGRAM LIST

FIGURE 8-2. AC AT PLATFORM RECEPTACLE COMPONENTS - 110V GFI (ANSI EXPORT SPECS)

FIGURE 8-3. AC AT PLATFORM RECEPTACLE COMPONENTS - 220V (ANSI EXPORT SPECS)

FIGURE 8-4. AC AT PLATFORM RECEPTACLE COMPONENTS - DEALER/CUSTOMER SUPPLIED

FIGURE 8-5. AC CABLE - MAIN BOOM (WITHOUT SKYPOWER) - 24RS

FIGURE 8-6. AC CABLE - MAIN BOOM (WITH SKYPOWER) - 24RS (Prior to SN B300002343)

FIGURE 8-7. AC CABLE - MAIN BOOM (WITH SKYPOWER) - 24RS (SN B300002343 to Present)

FIGURE 8-8. AC CABLE - MAIN BOOM (WITHOUT SKYPOWER) - 24RSJ

FIGURE 8-9. AC CABLE - MAIN BOOM (WITH SKYPOWER) - 24RSJ (Prior to SN B300002343)

FIGURE 8-10. AC CABLE - MAIN BOOM (WITH SKYPOWER) - 24RSJ (SN B300002343 to Present)

FIGURE 8-11. AC CABLE - TOWER BOOM (WITHOUT SKYPOWER)39 topics

FIGURE 8-12. AC CABLE - TOWER BOOM (WITH SKYPOWER) (Prior to SN B300002343)
FIGURE 8-13. AC CABLE - TOWER BOOM (WITH SKYPOWER) (SN B300002343 to Present)
FIGURE 8-14. BEACON HARNESS
FIGURE 8-15. BOOM CABLES INSTALLATION - 24RS WITHOUT SKYPOWER
FIGURE 8-16. BOOM CABLES INSTALLATION - 24RS WITH SKYPOWER
FIGURE 8-17. BOOM CABLES INSTALLATION - 24RSJ WITHOUT SKYPOWER
FIGURE 8-18. BOOM CABLES INSTALLATION - 24RSJ WITH SKYPOWER
FIGURE 8-19. BOOM HARNESS - MAIN BOOM - 24RS
FIGURE 8-20. BOOM HARNESS - MAIN BOOM - 24RSJ
FIGURE 8-21. BOOM HARNESS - TOWER BOOM
FIGURE 8-22. CHASSIS HARNESS
FIGURE 8-23. EMR2 POWER HARNESS
FIGURE 8-24. ENGINE HARNESS
FIGURE 8-25. GROUND CONTROL PANEL HARNESS - 24RS
FIGURE 8-26. GROUND CONTROL PANEL HARNESS - 24RSJ
FIGURE 8-27. JIB HARNESS
FIGURE 8-28. LIFT DOWN HARNESS
FIGURE 8-29. PLATFORM BOX HARNESS ASSEMBLY - 24RS (Prior to SN B300002343)
FIGURE 8-30. PLATFORM BOX HARNESS - 24RS (SN B300002343 to Present)
FIGURE 8-31. PLATFORM BOX HARNESS ASSEMBLY - 24RSJ
FIGURE 8-32. PROXIMITY SENSOR HARNESS
FIGURE 8-33. TELESCOPE HARNESS - MAIN BOOM - 24RSJ
FIGURE 8-34. TELESCOPE HARNESS - TOWER BOOM - 24RSJ
FIGURE 8-35. TURNTABLE HARNESS
FIGURE 8-36. VALVE HARNESS - 24RS
FIGURE 8-37. VALVE HARNESS - 24RSJ
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC
FIGURE 9-2. DECAL INSTALLATION - BRAZIL SPEC
FIGURE 9-3. DECAL INSTALLATION - CHINESE SPEC
FIGURE 9-4. DECAL INSTALLATION - JAPANESE SPEC
FIGURE 9-5. DECAL INSTALLATION - KOREAN SPEC
FIGURE 9-6. DECAL INSTALLATION - LATIN AMERICAN SPEC
FIGURE 9-7. DECAL INSTALLATION - OPTIONS
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS
FIGURE 11-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (392 pages). Open the sample pages (PDF, 586 KB)

Sample pages from the JLG 24RS, 24RSJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 120: SECTION 3 - ENGINE
Parts illustration, page 360: SECTION 9 - DECALS
Parts illustration, page 378: SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 24RS, 24RSJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121288$69.75

Service manuals

Service Manual 3121287 · 302 pagesCovers 24RS, 24RSJ$69.51Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 392 pages

Quantity one is the manual described above.

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