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JLG 3394RT, 4394RT Scissor Lift Service Manual

268 pages · Publication 3121249

$69.91
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Models
3394RT, 4394RT
Serial coverage
0200186972, 0200187002, 0200187013, 0200191606-0200239052
Manual type
Service Manual
Pages
268
Publication
3121249
Condition
Brand new
JLG 3394RT, 4394RT Scissor Lift Service Manual, publication 3121249

What's inside

From the manual's own table of contents: 194 sections, 254 entries. See sample pages (PDF, 628 KB)

General
Hydraulic System Safety
Maintenance60 topics
  • Specifications
  • Capacities
  • Engines
  • Tires
  • Machine Dimensions
  • Pressure Settings
  • Serial Number Locations
  • Sensors
  • Cylinder Specifications
  • Major Component Weights
  • Critical Stability Weights
  • Lubrication Specifications
  • Operator Maintenance
  • Torque Charts
  • Machine Preparation, Inspection, and Maintenance
  • Service and Guidelines
  • Lubrication and Information
  • Cylinder Drift Test
  • Pins and Composite Bearing Repair Guidelines
  • Preventive Maintenance and Inspection Schedule
  • Operating Characteristics
  • Tires, Wheels & Drive Assembly
  • Integrated Torque/drive hub
  • Front Axle
  • Leveling Jacks (If Equipped)
  • Platform
  • Scissor Arms
  • Side Compartment Covers
  • Ground Control Station
  • Fuel Tank
  • Hydraulic Tank
  • Battery
  • Dual Fuel/LPG System
  • Deutz Engine
  • GM Engine
  • GM Engine Dual Fuel System
  • GM Engine Fuel System Repair
  • GM Engine LPG Fuel System Diagnosis
  • Cylinders - Theory of Operation
  • Valves - Theory of Operation
  • Cylinder Checking Procedure
  • TABLE OF CONTENTS Cylinder Repair
  • Drive Pump Start-up Procedure
  • Hydraulic Component Start-Up Procedures & Recommendations
  • Hydraulic Gear Pump
  • Valves
  • Gear Pump
  • Axial HI 45 Pump
  • Charge Pump Filter
  • Auxiliary Pump Motor
  • Cylinder Assemblies
  • Hand Held Analyzer
  • Calibrations
  • Flash Codes and Descriptions
  • General
  • Multimeter Basics
  • Applying Silicone Dielectric Compound To Amp Connectors
  • Working With Deutsch Connectors
  • Switches
  • Schematics
Serial Number Location
Operator Maintenance and Lubrication Diagram
Filter Lock Assembly
Torque Chart (SAE Fasteners - Sheet 1 of 3)
Torque Chart (SAE Fasteners - Sheet 2 of 3))
Torque Chart (SAE Fasteners - Sheet 3 of 3)
Torque Chart (METRIC Fasteners - Sheet 1 of 3)
Torque Chart (METRIC Fasteners - Sheet 2 of 3))
Torque Chart (METRIC Fasteners - Sheet 3 of 3)
Engine Operating Temperature Specifications - Deutz
Engine Operating Temperature Specifications - GM
Drive Assembly
Integrated Torque/Drive Hub
Drive Motor/Hub Assembly
Drive Hub Assembly
Steering Assembly
Axle Assembly
Axle Lockout Cylinder
Leveling Jack Cylinder Removal
Leveling Jacks Assembly
Platform Removal
Show all 194 sections
Deck Extension Cylinders Removal
Platform Control Station
Joystick Controller
Lift Cylinder Removal
Scissor Arms Removal
Scissor Assembly Removal - Chassis Connection
Ground Control Station Removal
Ground Control Station
Fuel Tank Removal
Hydraulic Tank Removal
Battery Removal
Engine Tray Swing
EMR 2 Engine Side Equipment
Deutz EMR 2 Troubleshooting Flow Chart
Deutz EMR 2 Vehicle Side Connection Diagram
Deutz EMR 2 Engine Side Connection Diagram - Sheet 1 of 2
Deutz EMR 2 Engine Side Connection Diagram - Sheet 2 of 2
EMR 2 Engine Plug Pin Identification
EMR 2 Vehicle Plug Pin Identification
EMR2 Fault Codes - Sheet 1 of 5
EMR2 Fault Codes - Sheet 2 of 5
EMR2 Fault Codes - Sheet 3 of 5
EMR2 Fault Codes - Sheet 4 of 5
EMR2 Fault Codes - Sheet 5 of 5
Generator (Deutz Engine)
Exhaust System (Deutz Engine)
Air Cleaner System (Deutz Engine)
Relays (Deutz Engine)
Pump Assemblies (Deutz Engine)
Pump Coupling (Deutz Engine)
Engine Removal (Deutz Engine)
Radiator (Deutz Engine)
Engine Oil Dip Stick
Generator (GM Engine)
GM Exhaust System (GM Engine)
Air Cleaner System (GM Engine)
Radiator (GM Engine)
Fuel Components (GM Engine)
Pump Assemblies (GM Engine)
Pump Coupling (GM Engine)
Engine Removal (GM Engine)
Electric Fuel Lock Off
EPR Assembly
Low Pressure Regulators
Air Fuel Mixer
ETC throttle control device
LPG Engine Control Unit (ECM)
ECM Assembly
Heated Exhaust Gas Oxygen Sensor (HEGO)
Gasoline Fuel Pressure and Temperature Manifold Assembly
Pressure Regulator Section
(TMAP) Sensor & Electronic Throttle Control (ETC)
Mixer Assembly
Lift Cylinder Holding Valve and Fitting Removal
Cylinder Barrel Support
Lift Cylinder Cap Screw Removal
Cylinder Rod Support
Tapered Bushing Removal
Bushing Installation
Rod Seal Installation
Poly-Pak Piston Seal Installation
Wiper Seal Installation
Installation of Head Seal Kit
Piston Seal Kit Installation
Tapered Bushing Installation
Seating the Tapered Bearing
Rod Assembly Installation
Hydraulic Compartment
Main Valve Block
Main Valve Schematic
Flow Divider Valve
Leveling Jacks Directional Valve
Powerdeck Valve (Single)
Powerdeck Valve (Double)
Leveling Jack Valves
Gear Pump
Axial HI 45 Pump
Axial HI 45 Pump - Cross Section View
Charge Pump Filter
Auxiliary Pump Motor
Steer Cylinder
Lift Cylinder
Lift Cylinder Valve Cartridge Torque Values
Oscillating Axle Cylinder
Leveling Jack Cylinder
Leveling Jack Torques
Deck Extension Cylinder
Oscillating Axle Cylinder Bleeding
Hand Held Analyzer
Analyzer Connection
Limit Switch Location
Tilt Sensor Location
Tilt Sensor Removal
Analyzer Flow Chart - SW P1.X - Sheet 1 of 3
Analyzer Flow Chart - SW P1.X - Sheet 2 of 3
Analyzer Flow Chart - SW P1.X - Sheet 3 of 3
Voltage Measurement (DC)
Resistance Measurement
Continuity Measurement
Current Measurement (DC)
AMP Connector
Connector Assembly (1 of 4)
Connector Assembly (2 of 4)
Connector Assembly (3 of 4)
Connector Assembly (4 of 4)
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Contact Installation
HD/HDP Locking Contacts Into Position
HD/HDP Contact Removal
HD/HDP Unlocking Contacts
Electrical Schematic - Deutz - Sheet 1 of 3
Electrical Schematic - Deutz - Sheet 2 of 3
Electrical Schematic - Deutz - Sheet 3 of 3
Electrical Schematic - GM - Sheet 1 of 5
Electrical Schematic - GM - Sheet 2 of 5
Electrical Schematic - GM - Sheet 3 of 5
Electrical Schematic - GM - Sheet 4 of 5
Electrical Schematic - GM - Sheet 5 of 5
Hydraulic Schematic - Sheet 1 of 2
Hydraulic Schematic - Sheet 2 of 2
Hydraulic Diagram
Hydraulic Diagram (Powerdeck - Single)
Hydraulic Diagram (Powerdeck - Dual)
Hydraulic Diagram (Powerdeck - Mega)
Hydraulic Diagram (Leveling Jacks)
Electrical Components Installation - Sheet 1 of 2
Electrical Components Installation - Sheet 2 of 2
Operating Specifications
Capacities
Deutz F3M2011 Specifications
GM 3.0L Specifications
Tire Specifications
Main Control Valve Relief Settings
High Drive Cut-Out Height
Tilt Sensor Indicators
Cylinder Specifications
Major Component Weights
Critical Stability Weights
Hydraulic Oil
Mobil DTE 13M Specs
Mobil 424 Specs
Inspection and Maintenance
Cylinder Drift
Preventive Maintenance and Safety Inspection
Wheel Torque Chart
Torque/Drive Hub Specs
Gearbox Maintenance Schedule
Joystick Specifications
Joystick Plug Loading Chart
Generator Specifications
LPF Fuel System Diagnosis
Symptom Diagnosis
DTC to SPN/FMI Cross Reference Chart
Cylinder Piston Nut Torque Specifications
Holding Valve Torque Specifications
Main Valve Torque Specs
Porting Specs
Leveling Jacks Directional Valve Torque Specs
Powerdeck Valve Torque Specs
Leveling Jack Valves Torque Specs
Gear Pump Specs
Axial HI 45 Pump Specs
Tilt Sensor Harness
Fault Code Listing - Software P1.X
Machine Configuration Programming Information
Machine Tilt Configuration
Machine Model Adjustment

Inside this manual

Real pages from this service manual (268 pages). Open the sample pages (PDF, 627 KB)

Sample pages from the JLG 3394RT, 4394RT Scissor Lift Service Manual: Specifications, Troubleshooting, Diagram, Color page, Color page
  • Specifications, page 17: SECTION 1 - SPECIFICATIONS
  • Troubleshooting, page 157: Table 3-16. Symptom Diagnosis
  • Diagram, page 257: SECTION 6 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
  • Color page, page 44: SECTION 3 - CHASSIS, PLATFORM & SCISSOR ARMS
  • Color page, page 16: SECTION 1 - SPECIFICATIONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 3394RT, 4394RT are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3121249$69.91
Other manuals for the 3394RT, 4394RT

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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 268 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).