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JLG 400RTS, 500RTS Scissor Lift Service Manual

100 pages · Publication 3120829

$69.65
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Models
400RTS, 500RTS
Manual type
Service Manual
Pages
100
Publication
3120829
Condition
Brand new
JLG 400RTS, 500RTS Scissor Lift Service Manual, publication 3120829

What's inside

From the manual's own table of contents: 65 sections, 107 entries. See sample pages (PDF, 518 KB)

General
Hydraulic System Safety
Maintenance42 topics
  • Capacities
  • Component Data
  • Performance Data
  • Lubrication
  • Lubrication Specifications
  • Pressure Settings
  • Limit Switches
  • Serial Number Locations
  • Cylinder Specifications
  • Major Component Weights
  • Critical Stability Weights
  • General
  • Servicing and Maintenance Guidelines
  • Lubrication Information
  • Cylinders - Theory of Operation
  • Valves - Theory of Operation
  • Component Functional Description
  • Sliding Wear Pads
  • Pump Coupling Lubrication
  • Cylinder Checking Procedures
  • Cylinder Removal and Installation
  • Cylinder Repair
  • Tilt Alarm Switch
  • Pressure Setting Procedures - (400RTS)
  • Pressure Setting Procedures - (500RTS)
  • Drive Pump Start-up Procedure
  • Throttle Checks and Adjustments - Ford Engine
  • Throttle Checks and Adjustments - Deutz F3L1011
  • Hydraulic Component Start-Up Procedures and Recommendations
  • Oscillating Axle Lockout Cylinder Bleeding Procedure - (If Equipped)
  • Lockout Cylinder Check
  • Piston Drive Motor - 2WD & 4WD
  • Drive Torque Hub - 2WD/4WD Rear
  • Drive Torque Hub/Brake - 4WD Front
  • Drive Brake - 2WD/4WD Rear
  • Spark Arrestor Muffler
  • Dual Fuel/LPG System
  • Freewheeling Feature
  • Limit Switch Adjustment Procedure
  • Preventive Maintenance and Inspection Schedule
  • Troubleshooting Information
  • Hydraulic Circuit Checks
Lubrication Diagram
Serial Number Location
Torque Chart
Poly-Pak Seal Installation
Pressure Adjustment Locations
Throttle Checks and Adjustments - Ford VSG 413
Precision Governor Adjustments
Throttle Adjustments, Deutz F3L1011
Piston Drive Motor
Drive Torque Hub - (2WD/4WD rear)
Torque Hub Carrier Timing
Drive Torque Hub/Brake - 4WD Front
Torque Hub Cover Pipe Plug Alignment
Drive Brake - (2WD/4WD Rear)
Drive Hub Engaged
Drive Hub Disengaged
Drive Cut-out Switch
Drive Speed Cutout Switch
Hydraulic Schematic (Sheet 1 of 6)
Hydraulic Schematic (Sheet 2 of 6)
Hydraulic Schematic (Sheet 3 of 6)
Show all 65 sections
Hydraulic Schematic (Sheet 4 of 6)
Hydraulic Schematic (Sheet 5 of 6)
Hydraulic Schematic (Sheet 6 of 6)
Electrical Schematic - 400 RTS - Ford LRG (Sheet 1 of 4)
Electrical Schematic - 400 RTS - Ford LRG (Sheet 2 of 4)
Electrical Schematic - 400 RTS - Ford LRG (Sheet 3 of 4)
Electrical Schematic - 400 RTS - Ford LRG (Sheet 4 of 4)
Electrical Schematic - 400RTS - Ford LRG (Sheet 1 of 3)
Electrical Schematic - 400RTS - Ford LRG (Sheet 2 of 3)
Electrical Schematic - 400RTS - Ford LRG (Sheet 3 of 3)
Electrical Schematic - 400 RTS - Ford VSG (Sheet 1 of 4)
Electrical Schematic - 400 RTS - Ford VSG (Sheet 2 of 4)
Electrical Schematic - 400 RTS - Ford VSG (Sheet 3 of 4)
Electrical Schematic - 400 RTS - Ford VSG (Sheet 4 of 4)
Electrical Schematic - 400RTS - Deutz (Sheet 1 of 4)
Electrical Schematic - 400RTS - Deutz (Sheet 2 of 4)
Electrical Schematic - 400RTS - Deutz (Sheet 3 of 4)
Electrical Schematic - 400RTS - Deutz (Sheet 4 of 4)
Electrical Schematic - 500 RTS Ford LRG (Sheet 1 of 2)
Electrical Schematic - 500 RTS Ford LRG (Sheet 2 of 2)
Electrical Schematic - 500 RTS Ford LSG (Sheet 1 of 2)
Electrical Schematic - 500 RTS Ford LSG (Sheet 2 of 2)
Electrical Schematic - 500 RTS Ford VSG (Sheet 1 of 2)
Electrical Schematic - 500 RTS Ford VSG (Sheet 2 of 2)
Electrical Schematic - 500RTS Deutz (Sheet 1 of 2)
Electrical Schematic - 500RTS Deutz (Sheet 2 of 2)
Electrical Schematic - 500RTS Duetz (Sheet 1 of 2)
Hydraulic Oil
Lubrication Specifications
Lubrication Chart
Cylinder Specifications
Major Component Weights
Critical Stability Weights
Cylinder Piston Nut Torque Specifications
Holding Valve Torque Specifications
Drive Cutout Heights
Preventive Maintenance and Safety Inspection
Platform Assembly - Troubleshooting
Chassis Troubleshooting
Hydraulic System Troubleshooting
Electrical System Troubleshooting

Inside this manual

Real pages from this service manual (100 pages). Open the sample pages (PDF, 516 KB)

Sample pages from the JLG 400RTS, 500RTS Scissor Lift Service Manual: Specifications, Troubleshooting, Diagram
  • Specifications, page 9: SECTION 1 - SPECIFICATIONS
  • Troubleshooting, page 51: SECTION 3. TROUBLESHOOTING
  • Diagram, page 97: Figure 3-35. Electrical Schematic - 500RTS Duetz (Sheet 2 of 2)

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 400RTS, 500RTS are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3120829$69.65
Other manuals for the 400RTS, 500RTS

Parts manuals

Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 100 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).