JLG 400S HC3, 460SJ HC3 Boom Lift Parts Manual

Name: JLG 400S HC3, 460SJ HC3 Boom Lift Parts Manual
Brand: MidWestTech
SKU: 31215870
Price: 79.85 USD
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776 pages · Publication 31215870

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Models: 400S HC3, 460SJ HC3
Serial coverage: Prior to 0300283509, Prior to E300008843
Manual type: Parts Manual
Pages: 776
Publication: 31215870
Condition: Brand new

JLG 400S HC3, 460SJ HC3 Boom Lift Parts Manual, publication 31215870

What's inside

From the manual's own table of contents: 113 sections, 291 entries. See sample pages (PDF, 649 KB)

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General55 topics

SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATION
FIGURE 1-2. STEER INSTALLATION - WITHOUT TOW PACKAGE (400S HC3)
FIGURE 1-3. STEER INSTALLATION - WITHOUT TOW PACKAGE (460SJ HC3)
FIGURE 1-4. STEER INSTALLATION - WITH TOW PACKAGE (400S HC3)
FIGURE 1-5. STEER INSTALLATION - WITH TOW PACKAGE (460SJ HC3)
FIGURE 1-6. WHEEL DRIVE AND FRAME VALVES INSTALLATION (400S HC3)
FIGURE 1-7. WHEEL DRIVE AND FRAME VALVES INSTALLATION (460SJ HC3)
FIGURE 1-8. DRIVE HUB ASSEMBLY - FRONT (400S HC3)
FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLY - REAR (400S HC3)
FIGURE 1-10. DRIVE HUB/BRAKE ASSEMBLY - REAR (460SJ HC3)
FIGURE 1-11. DRIVE MOTOR ASSEMBLY (400S HC3)
FIGURE 1-12. DRIVE MOTOR ASSEMBLY (460SJ HC3)
FIGURE 1-13. TRACTION VALVE ASSEMBLY
FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (400S HC3)
FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 33 X 12D610 FOAM-FILLED (460SJ HC3)
FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FF NON-MARKING (400S HC3)
FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 14 X 17.5 FF NON-MARKING
FIGURE 1-19. LP TANK BRACKETS INSTALLATIONS (Prior to SN E300007713)
FIGURE 1-20. LP TANK BRACKETS INSTALLATIONS (SN E300007713 to Present)
FIGURE 1-21. FRAME SHIELDS INSTALLATION - WITHOUT TOW PACKAGE
FIGURE 1-22. FRAME SHIELDS INSTALLATION - WITH TOW PACKAGE
FIGURE 1-23. TOW PACKAGE INSTALLATION
FIGURE 1-24. TOW BAR ASSEMBLY
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATION (400S HC3)
FIGURE 2-2. CONTROL VALVES INSTALLATION (460SJ HC3)
FIGURE 2-3. CONTROL VALVE ASSEMBLY (400S HC3)
FIGURE 2-4. CONTROL VALVE ASSEMBLY (460SJ HC3)
FIGURE 2-5. AXLE CONTROL VALVE ASSEMBLY
FIGURE 2-6. SWING DRIVE INSTALLATION
FIGURE 2-7. SWING DRIVE MOTOR/HUB ASSEMBLY
FIGURE 2-8. TURNTABLE BEARING INSTALLATION
FIGURE 2-9. BEARING LUBE INSTALLATION
FIGURE 2-10. TURNTABLE LOCK INSTALLATION
FIGURE 2-11. ROTARY COUPLING INSTALLATION
FIGURE 2-12. TANK INSTALLATION - DIESEL ENGINES
FIGURE 2-13. TANK INSTALLATION - GAS ENGINES
FIGURE 2-14. HYDRAULIC TANK ASSEMBLY
FIGURE 2-15. AUXILIARY POWER INSTALLATION - WITHOUT BATTERY DISCONNECT
FIGURE 2-16. AUXILIARY POWER INSTALLATION - WITH BATTERY DISCONNECT
FIGURE 2-17. AUXILIARY POWER PUMP/MOTOR ASSEMBLY
FIGURE 2-18. ELECTRICAL INSTALLATION (400S HC3) (Prior to SN E300007713)
FIGURE 2-19. ELECTRICAL INSTALLATION (400S HC3) (SN E300007713 to Present)
FIGURE 2-20. ELECTRICAL INSTALLATION (460SJ HC3) (Prior to SN E300007713)
FIGURE 2-21. ELECTRICAL INSTALLATION (460SJ HC3) (SN E300007713 to Present)
FIGURE 2-22. ELECTRICAL INSTALLATION (460SJ HC3 WITH DEUTZ D2.9L4 (STAGE V) ENGINES)
FIGURE 2-23. ELECTRICAL PANEL ASSEMBLY
FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY (400S HC3)
FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY (460SJ HC3)
FIGURE 2-27. GROUND CONTROL BRACKET INSTALLATION
SPECS)
FIGURE 2-29. KEYSWITCH AND PANEL DECAL INSTALLATION - 400S HC3 (USA BUILT MACHINES)
FIGURE 2-31. KEYSWITCH AND PANEL DECAL INSTALLATION - 460SJ HC3 (USA BUILT MACHINES)
MACHINES)

(CE SPECS) (ROMANIAN BUILT MACHINES)

FIGURE 2-35. LIGHT PANEL INSTALLATION

FIGURE 2-36. WHITE NOISE ALARM INSTALLATION

FIGURE 2-37. STROBE LIGHT INSTALLATION (AMBER)

FIGURE 2-38. STROBE LIGHT INSTALLATION (BLUE)

FIGURE 2-39. STROBE LIGHT INSTALLATION (RED)

FIGURE 2-42. HOODS INSTALLATION - ABS (DEUTZ ENGINES) (AUSTRALIAN & CE SPECS)

FIGURE 2-43. HOODS INSTALLATION - ABS (KUBOTA ENGINES) (USA BUILT MACHINES)

FIGURE 2-44. HOODS INSTALLATION - STEEL

FIGURE 2-45. HOOD ASSEMBLY - ENGINE SIDE (ABS) (ANSI, ANSI EXPORT, CHINA & CSA SPECS)

FIGURE 2-46. HOOD ASSEMBLY - ENGINE SIDE (ABS) (AUSTRALIAN & CE SPECS)

FIGURE 2-47. HOOD ASSEMBLY - ENGINE SIDE (STEEL)

FIGURE 2-48. HOOD ASSEMBLY - TANK SIDE (ABS) (ANSI, ANSI EXPORT, CHINA & CSA SPECS)

FIGURE 2-49. HOOD ASSEMBLY - TANK SIDE (ABS) (AUSTRALIAN & CE SPECS)

FIGURE 2-50. HOOD ASSEMBLY - TANK SIDE (STEEL)

FIGURE 2-51. SOUND REDUCTION INSTALLATION (STEEL HOODS)

FIGURE 2-52. TURNTABLE COVERS INSTALLATION

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)

FIGURE 3-2. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-3. DEUTZ D2011 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-6. DEUTZ D2011 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE) (STAGE V) (Prior to SN E300007713)

FIGURE 3-7. DEUTZ D2011 ENGINE INSTALLATION (WITH ARCTIC PACKAGE)

Show all 114 sections

FIGURE 3-8. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-9. DEUTZ D2011 ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-10. DEUTZ D2011 ENGINE COMPONENTS

FIGURE 3-11. DEUTZ D2011 ENGINE COMPONENTS (STAGE V) (Prior to SN E300007713)

FIGURE 3-12. DEUTZ D2.9L4 ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)

FIGURE 3-13. DEUTZ D2.9L4 ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-14. DEUTZ D2.9L4 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-15. DEUTZ D2.9L4 ENGINE INSTALLATION (WITH ARCTIC PACKAGE)

FIGURE 3-16. DEUTZ D2.9L4 ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-17. DEUTZ D2.9L4 ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-18. DEUTZ D2.9L4 ENGINE COMPONENTS

FIGURE 3-19. ENGINE INSTALLATION - DEUTZ D2.9L4 (STAGE V) ENGINE (CE SPECS)

FIGURE 3-20. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (STAGE V) ENGINE (CE SPECS)

FIGURE 3-21. ENGINE ASSEMBLY – DEUTZ D2.9L4 (STAGE V) ENGINE (CE SPECS)

FIGURE 3-22. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 ENGINES)

FIGURE 3-23. BREATHER HEATER INST (DEUTZ D2.9L4 ENGINES)

FIGURE 3-24. KUBOTA ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)

FIGURE 3-25. KUBOTA ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-26. KUBOTA ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-27. KUBOTA ENGINE INSTALLATION (WITH ARCTIC PACKAGE)

FIGURE 3-28. KUBOTA ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-29. KUBOTA ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-30. KUBOTA ENGINE COMPONENTS

FIGURE 3-31. PUMP COUPING KIT (DEUTZ ENGINES)

FIGURE 3-32. PUMP COUPING KIT (KUBOTA ENGINES)

FIGURE 3-33. PISTON PUMP ASSEMBLY

FIGURE 3-34. SPARK ARRESTOR MUFFLER INSTALLATION - DEUTZ D2011 ENGINES (Prior to SN E300007713)

FIGURE 3-35. SPARK ARRESTOR MUFFLER INSTALLATION - DEUTZ D2011 STAGE 5 ENGINES59 topics

FIGURE 3-38. ENGINE HOOD BAFFLE INSTALLATION - DEUTZ ENGINES WITH ABS HOODS
FIGURE 3-39. ENGINE HOOD BAFFLE INSTALLATION - DEUTZ ENGINES WITH STEEL HOODS
FIGURE 3-40. ENGINE HOOD BAFFLE INSTALLATION - KUBOTA ENGINES
FIGURE 3-41. ENGINE TRAY JACK INSTALLATION - DEUTZ ENGINES
FIGURE 3-42. ENGINE TRAY JACK INSTALLATION - KUBOTA ENGINES
FIGURE 3-43. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 3-44. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ D2.9L4 ENGINES
FIGURE 3-45. 2500W/110V/60HZ GENERATOR INSTALLATION - KUBOTA ENGINES
FIGURE 3-46. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 3-47. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 3-48. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ D2.9L4 ENGINES
FIGURE 3-49. 4000W/50HZ GENERATOR INSTALLATION (DEUTZ D2.9L4 (STAGE V) ENGINES)
FIGURE 3-50. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 3-51. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 3-52. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2.9L4 ENGINES
FIGURE 3-53. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - KUBOTA ENGINES
FIGURE 3-54. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION (DEUTZ D2.9L4 (STAGE V) ENGINES)
SECTION 4 - BOOM
FIGURE 4-1. BOOM INSTALLATION - 400S HC3
FIGURE 4-2. BOOM INSTALLATION - 460SJ HC3 (USA BUILT MACHINES)
FIGURE 4-3. BOOM INSTALLATION - 460SJ HC3 (ROMANIAN BUILT MACHINES)
FIGURE 4-4. BOOM ASSEMBLY - MAIN (400S HC3)
FIGURE 4-5. BOOM ASSEMBLY - MAIN (460SJ HC3) (USA BUILT MACHINES)
FIGURE 4-6. MAIN BOOM ASSEMBLY - 460SJ HC3 (ROMANIAN BUILT MACHINES) (Prior to SN E300007713)
FIGURE 4-7. MAIN BOOM ASSEMBLY - 460SJ HC3 (ROMANIAN BUILT MACHINES) (SN E300007713 to Present)
FIGURE 4-8. JIB BOOM ASSEMBLY - 460SJ HC3 (USA BUILT MACHINES) (Prior to SN E300007713)
FIGURE 4-9. JIB BOOM ASSEMBLY - 460SJ HC3 (USA BUILT MACHINES) (SN E300007713 to Present)
FIGURE 4-10. JIB BOOM ASSEMBLY - 460SJ HC3 (ROMANIAN BUILT MACHINES) (Prior to SN E300007713)
FIGURE 4-11. JIB BOOM ASSEMBLY - 460SJ HC3 (ROMANIAN BUILT MACHINES) (SN E300007713 to Present)
FIGURE 4-12. ROTATOR ASSEMBLY - 400S HC3
FIGURE 4-13. ROTATOR ASSEMBLY - 460SJ HC3
FIGURE 4-14. SUPPORT, PLATFORM INSTALLATION (Prior to SN E300007713)
FIGURE 4-15. SUPPORT, PLATFORM INSTALLATION (SN E300007713 to Present)
FIGURE 4-16. POWER TRACK INSTALLATION - 400S HC3 (USA BUILT MACHINES)
FIGURE 4-17. POWER TRACK INSTALLATION - 460SJ HC3 (USA BUILT MACHINES)
FIGURE 4-18. POWER TRACK INSTALLATION - 400S HC3 (ROMANIAN BUILT MACHINES) (Prior to SN E300007713)
FIGURE 4-19. POWER TRACK INSTALLATION - 460SJ HC3 (ROMANIAN BUILT MACHINES)
FIGURE 4-20. CAPACITY SWITCH INSTALLATION - 400S HC3
FIGURE 4-21. CAPACITY SWITCH INSTALLATION - 460SJ HC3
FIGURE 4-22. TRANSPORT POSITION SWITCH INSTALLATION
SECTION 5 - PLATFORM
FIGURE 5-1. PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 3FT (76CM X .91M)
FIGURE 5-2. PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 5FT (76CM X 1.52M) (USA BUILT MACHINES)
FIGURE 5-3. PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 5FT (76CM X 1.52M) (ROMANIAN BUILT MACHINES)
FIGURE 5-4. PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 6FT (91.5CM X 1.83M) (USA BUILT MACHINES)
FIGURE 5-6. PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 8FT (91.5CM X 2.44M) (USA BUILT MACHINES)
FIGURE 5-8. PLATFORM ASSEMBLY WITH GATE - 30IN X 5FT (76CM X 1.52M) (USA BUILT MACHINES
FIGURE 5-9. PLATFORM ASSEMBLY WITH GATE - 30IN X 5FT (76CM X 1.52M) (ROMANIAN BUILT MACHINES)
FIGURE 5-10. PLATFORM ASSEMBLY WITH GATE- 36IN X 6FT (91.5CM X 1.83M) (USA BUILT MACHINES)
FIGURE 5-11. PLATFORM ASSEMBLY WITH GATE - 36IN X 6FT (91.5CM X 1.83M) (USA BUILT MACHINES)
FIGURE 5-12. PLATFORM ASSEMBLY WITH GATE - 36IN X 8FT (91.5CM X 2.44M) (USA BUILT MACHINES)
FIGURE 5-13. PLATFORM ASSEMBLY WITH GATE - 36IN X 8FT (91.5CM X 2.44M) (ROMANIAN BUILT MACHINES)
FIGURE 5-14. PLATFORM ASSEMBLY WITH FALL ARREST - 36IN X 6FT (91.5CM X 1.83M)
FIGURE 5-15. PLATFORM ASSEMBLY WITH TRI-ENTRY (1 GATE / 2 DROP BARS) - 36IN X 6FT (91.5CM X 1.83M)
FIGURE 5-16. PLATFORM ASSEMBLY WITH TRI-ENTRY (1 GATE/2 DROP BARS) - 36IN X 8FT (91.5CM X 2.44M)
FIGURE 5-17. PLATFORM ASSEMBLY WITH TRI-ENTRY (3 DROP BARS) - 36IN X 6FT (91.5CM X 1.83M)
FIGURE 5-18. PLATFORM ASSEMBLY WITH TRI-ENTRY (3 DROP BARS) - 36IN X 8FT (91.5CM X 2.44M)
FIGURE 5-19. CONSOLE AND FOOT SWITCH INSTALLATION (Prior to SN E300007713)
FIGURE 5-20. CONSOLE AND FOOT SWITCH INSTALLATION (SN E300007713 to Present)

FIGURE 5-21. CONSOLE BOX ASSEMBLY WITH FOOTSWITCH (Prior to SN E300007713)

FIGURE 5-22. CONSOLE BOX ASSEMBLY WITH FOOTSWITCH (SN E300007713 to Present)

FIGURE 5-23. FOOTSWITCH ASSEMBLY

FIGURE 5-24. CONTROLLER ASSEMBLY- DRIVE/STEER

FIGURE 5-25. CONTROLLER ASSEMBLY - LIFT/SWING

FIGURE 5-26. LIGHT PANEL INSTALLATION

FIGURE 5-27. SKYEYE INSTALLATION

FIGURE 5-28. SKYGUARD BAR INSTALLATION

FIGURE 5-29. SKYLINE INSTALLATION

FIGURE 5-30. STORAGE TRAY INSTALLATION - CENTER

FIGURE 5-31. SKYWELDER INSTALLATION (50HZ)

FIGURE 5-32. SKYWELDER INSTALLATION (60HZ)

FIGURE 5-33. WELDER ASSEMBLY

FIGURE 5-34. SKYWELDER PREP PACKAGE (60HZ) (USA BUILT MACHINES ONLY)

AUSTRALIAN & CSA SPECS)

FIGURE 5-36. PIPE RACKS INSTALLATION (400S HC3 & 460SJ HC3 ALL SPECS EXCEPT AUSTRALIAN SPECS)

FIGURE 5-37. PIPE RACKS INSTALLATION (460SJ HC3 AUSTRALIAN SPECS) (Prior to SN E300007713)

FIGURE 5-38. PIPE RACKS INSTALLATION (460SJ HC3 AUSTRALIAN SPECS) (SN E300007713 to Present)

ONLY)

FIGURE 5-40. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM (USA BUILT MACHINES ONLY)

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (400S HC3)

FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (460S HC3)

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB (460SJ HC3)

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - JIB (460SJ HC3) (SN E300007713 to Present)

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - BOOM (400S HC3)

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - BOOM (460SJ HC3)

FIGURE 6-8. MASTER CYLINDER ASSEMBLY (400S HC3)

FIGURE 6-9. MASTER CYLINDER ASSEMBLY (460SJ HC3)

FIGURE 6-10. STEER CYLINDER ASSEMBLY

FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY (400S HC3)

FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY (460SJ HC3)

SECTION 7 - HYDRAULIC

FIGURE 7-1. DRIVE HYDRAULIC DIAGRAM - 400S HC3 (Prior to SN E300007713)

FIGURE 7-2. HYDRAULIC DIAGRAM - 400S HC3 (SN E300007713 to Present)

FIGURE 7-3. HYDRAULIC DIAGRAM - 460SJ HC3

SECTION 8 - ELECTRICAL

OPTIONS) (ANSI AND CSA SPECS)

CHINA SPECS)

GENERATORS)

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPECS) (4000W GENERATOR)

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS) (4000W GENERATOR)

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE SPECS) (WITHOUT GENERATOR)

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE SPECS) (4000W GENERATOR)

WITH 4000W SKYPOWER GENERATOR)

FIGURE 8-14. BATTERY DISCONNECT INSTALLATION64 topics

FIGURE 8-15. BOOM HARNESS - 400S HC3
FIGURE 8-16. BOOM HARNESS - 460SJ HC3
FIGURE 8-17. BREAKER BOX INSTALLATION - 110V/220V WITH 1 BREAKER (CE SPECS)
FIGURE 8-18. BREAKER BOX INSTALLATION - 110V/220V WITH 3 BREAKERS (CE SPECS)
FIGURE 8-19. BREAKER BOX KIT - 1 DOUBLE BREAKER (CE SPECS)
FIGURE 8-20. BREAKER BOX KIT - 1 BREAKER (CE SPECS)
FIGURE 8-21. BREAKER BOX KIT - 3 BREAKERS (CE SPECS)
FIGURE 8-22. CABLES AND CLAMPS INSTALLATION - 400S HC3 WITH 2500W GENERATOR OR NO GENERATOR
FIGURE 8-23. CABLES AND CLAMPS INSTALLATION - 400S HC3 WITH 4000W/50HZ GENERATOR
FIGURE 8-24. CABLES AND CLAMPS INSTALLATION - 400S HC3 WITH 4000W/60HZ GENERATOR
FIGURE 8-25. CABLES AND CLAMPS INSTALLATION - 400S HC3 WITH 7500W GENERATOR
FIGURE 8-26. CABLES AND CLAMPS INSTALLATION - 460SJ HC3 WITH 2500W GENERATOR OR NO GENERATOR
FIGURE 8-27. CABLES AND CLAMPS INSTALLATION - 460SJ HC3 WITH 4000W/50HZ GENERATOR
FIGURE 8-28. CABLES AND CLAMPS INSTALLATION - 460SJ HC3 WITH 4000W/60HZ GENERATOR
FIGURE 8-29. CABLES AND CLAMPS INSTALLATION - 460SJ HC3 WITH 7500W GENERATOR
FIGURE 8-30. CAPACITY SWITCH HARNESS (400S HC3)
FIGURE 8-31. CAPACITY SWITCH HARNESS (460SJ HC3)
FIGURE 8-32. ENGINE HARNESS ASSEMBLY (DEUTZ D2011)
FIGURE 8-33. ENGINE HARNESS ASSEMBLY (DEUTZ D2.9L4)
FIGURE 8-34. ENGINE HARNESS – DEUTZ D2.9L4 (STAGE V) ENGINES
FIGURE 8-35. ENGINE HARNESS ASSEMBLY (KUBOTA)
FIGURE 8-36. FUEL HARNESS (DEUTZ D2.9L4 ENGINES)
FIGURE 8-37. FUEL HARNESS - DEUTZ D2.9L4 (STAGE V) ENGINE
FIGURE 8-38. FUEL HARNESS (KUBOTA ENGINES)
FIGURE 8-39. GENERATOR HARNESS - 2500W GENERATOR
FIGURE 8-40. GENERATOR HARNESS - 4000W GENERATOR (CONTROL BOX TO GENERATOR) (DEUTZ ENGINES)
FIGURE 8-41. GENERATOR HARNESS - 7500W GENERATOR (CONTROL BOX TO GENERATOR)
FIGURE 8-42. GROUND CONTROL BOX HARNESS
FIGURE 8-43. HIGH CAPACITY HARNESS (460SJ HC3)
FIGURE 8-44. PLATFORM CONSOLE BOX HARNESS
FIGURE 8-45. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
FIGURE 8-46. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
FIGURE 8-47. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)
FIGURE 8-48. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)
FIGURE 8-49. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
ANSI EXPORT AND CSA SPECS)
FIGURE 8-51. SKYEYE EMITTER HARNESS
FIGURE 8-52. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-53. SKYEYE RECEIVER HARNESS
FIGURE 8-54. SKYGUARD HARNESS
FIGURE 8-55. SKYGUARD INTERFACE HARNESS
FIGURE 8-56. SKYLINE HARNESS
FIGURE 8-57. STROBE LIGHT HARNESS (BLUE AND RED STROBE LIGHTS)
FIGURE 8-58. TELESCOPE IN PROXIMITY SENSORS HARNESS (400S HC3)
FIGURE 8-59. TELESCOPE IN PROXIMITY SENSORS HARNESS (460SJ HC3)
FIGURE 8-60. TELESCOPE OUT PROXIMITY SENSORS HARNESS (400S HC3)
FIGURE 8-61. TURNTABLE HARNESS
FIGURE 8-62. VALVE HARNESS
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - ANSI SPECS (DIESEL MACHINES) (Prior to SN E300007713)
FIGURE 9-2. DECAL INSTALLATION - ANSI SPECS (DIESEL MACHINES) (SN E300007713 to Present)
FIGURE 9-3. DECAL INSTALLATION - ANSI SPECS (GAS MACHINES) (Prior to SN E300007713)
FIGURE 9-4. DECAL INSTALLATION - ANSI SPECS (GAS MACHINES) (SN E300007713 to Present)
FIGURE 9-5. DECAL INSTALLATION - AUSTRALIAN SPECS (Prior to SN E300007713)
FIGURE 9-6. DECAL INSTALLATION - AUSTRALIAN SPECS (SN E300007713 to Present)
FIGURE 9-7. DECAL INSTALLATION - BRAZIL SPECS (Prior to SN E300007713)
FIGURE 9-8. DECAL INSTALLATION - BRAZIL SPECS (SN E300007713 to Present)
FIGURE 9-9. DECAL INSTALLATION - CE SPECS (Prior to SN E300007713)
FIGURE 9-10. DECAL INSTALLATION - CE SPECS (SN E300007713 to Present)
FIGURE 9-11. DECAL INSTALLATION - CHINESE SPECS (Prior to SN E300007713)
FIGURE 9-12. DECAL INSTALLATION - CHINESE SPECS (SN E300007713 to Present)
FIGURE 9-13. DECAL INSTALLATION - CSA SPECS (DIESEL MACHINES) (Prior to SN E300007713)
FIGURE 9-14. DECAL INSTALLATION - CSA SPECS (DIESEL MACHINES) (SN E300007713 to Present)
FIGURE 9-15. DECAL INSTALLATION - CSA SPECS (GAS MACHINES) (Prior to SN E300007713)

FIGURE 9-16. DECAL INSTALLATION - CSA SPECS (GAS MACHINES) (SN E300007713 to Present)

FIGURE 9-17. DECAL INSTALLATION - JAPANESE SPECS (Prior to SN E300007713)

FIGURE 9-18. DECAL INSTALLATION - JAPANESE SPECS (SN E300007713 to Present)

FIGURE 9-19. DECAL INSTALLATION - KOREAN SPECS (Prior to SN E300007713)

FIGURE 9-20. DECAL INSTALLATION - KOREAN SPECS (SN E300007713 to Present)

FIGURE 9-21. DECAL INSTALLATION - LATIN AMERICAN SPECS (Prior to SN E300007713)

FIGURE 9-22. DECAL INSTALLATION - LATIN AMERICAN SPECS (SN E300007713 to Present)

FIGURE 9-23. DECAL INSTALLATION - OPTIONS

FIGURE 9-24. DECAL INSTALLATION - SKYWELDER (50HZ)

FIGURE 9-25. DECAL INSTALLATION - SKYWELDER (60HZ)

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (776 pages). Open the sample pages (PDF, 648 KB)

Sample pages from the JLG 400S HC3, 460SJ HC3 Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 221: FIGURE 3-10. DEUTZ D2011 ENGINE COMPONENTS
Parts illustration, page 441: SECTION 5 - PLATFORM
Parts illustration, page 529: SECTION 6 - CYLINDER

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 400S HC3, 460SJ HC3 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31215870$79.85

Service manuals

Service Manual 31215869 · 694 pagesCovers 400S HC3, 460SJ HC3Serial: Prior to 0300283509, Prior to E300008843$69.71Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 776 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).