JLG 400S, 460SJ Boom Lift Parts Manual

Name: JLG 400S, 460SJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3120789
Price: 69.67 USD
Availability: InStock

390 pages · Publication 3120789

$69.67

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Models: 400S, 460SJ
Serial coverage: Prior to 0300096000
Manual type: Parts Manual
Pages: 390
Publication: 3120789
Condition: Brand new

JLG 400S, 460SJ Boom Lift Parts Manual, publication 3120789

What's inside

From the manual's own table of contents: 49 sections, 104 entries. See sample pages (PDF, 566 KB)

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General55 topics

SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (Prior to SN 0300076633)
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (Prior to SN 0300076633)
FIGURE 1-7. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (SN 0300076633 through 0300096000)
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY)
FIGURE 1-9. DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT ASSEMBLY)
FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION
FIGURE 1-11. SEMI-TRACK INSTALLATION
FIGURE 1-12. TOW PACKAGE INSTALLATION
SECTION 2 - TURNTABLE
FIGURE 2-1. VALVES AND TILT INDICATOR INSTALLATIONS
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
FIGURE 2-3. ARTICULATING JIB VALVE ASSEMBLY
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS
FIGURE 2-5. SWING BRAKE ASSEMBLY
FIGURE 2-6. SWING HUB ASSEMBLY
FIGURE 2-7. SWING MOTOR ASSEMBLY
FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION
FIGURE 2-9. DEUTZ ENGINE INSTALLATION (Prior to SN 0300077682)
FIGURE 2-11. FORD ENGINE INSTALLATION (Prior to SN 0300078473)
FIGURE 2-13. DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY)
FIGURE 2-14. GM ENGINE INSTALLATION
FIGURE 2-15. ISUZU ENGINE INSTALLATION - 4LE1
FIGURE 2-16. PISTON PUMP ASSEMBLY
FIGURE 2-17. GEAR PUMP ASSEMBLY
FIGURE 2-18. AUXILIARY PUMP ASSEMBLY
FIGURE 2-19. TANK INSTALLATIONS
FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM
FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM
FIGURE 2-22. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
FIGURE 2-23. HOODS INSTALLATION
FIGURE 2-24. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
FIGURE 2-26. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) (Prior to SN 0300078473)
FIGURE 2-28. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
FIGURE 2-29. 2500W GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL)
FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES
FIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES
FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES
FIGURE 2-33. SKYAIR COMPRESSOR INSTALLATION
FIGURE 2-34. SKYAIR COMPRESSOR PARTS
SECTION 3 - BOOM
FIGURE 3-1. BOOM INSTALLATIONS
FIGURE 3-2. BOOM ASSEMBLY - 400S
FIGURE 3-3. BOOM ASSEMBLY - 460SJ
FIGURE 3-4. ROTATOR ASSEMBLIES
FIGURE 3-5. PLATFORM SUPPORT INSTALLATION - WITH LSS & WITHOUT SKYGLAZIER
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (FRONT ENTRY PLATFORM)
FIGURE 4-2. PLATFORM INSTALLATION (SIDE ENTRY PLATFORM)
FIGURE 4-3. SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) (OPTIONAL)

FIGURE 4-4. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL)

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM

FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM

FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITHOUT ADE SYSTEM)

FIGURE 4-8. CONTROLLER ASSEMBLY (LIFT AND SWING) (WITH ADE SYSTEM)

FIGURE 4-9. CONTROLLER ASSEMBLY (LIFT AND SWING) (WITH ADE SYSTEM)

FIGURE 4-10. CONTROLLER ASSEMBLY (LIFT AND SWING) (WITH ADE SYSTEM)

FIGURE 4-11. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITHOUT ADE SYSTEM)

FIGURE 4-12. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM)

FIGURE 4-13. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM)

FIGURE 4-14. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM)

FIGURE 4-15. SKYGLAZIER INSTALLATION

FIGURE 4-16. SKYCUTTER INSTALLATION

FIGURE 4-17. PLASMA CUTTER ASSEMBLY

FIGURE 4-18. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)

FIGURE 4-19. SKYWELDER INSTALLATION (Prior to SN 0300068333)

FIGURE 4-22. WELDER ASSEMBLY

FIGURE 4-23. PIPE RACKS INSTALLATION

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY

FIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (400S - SERVICE REPLACEMENT CYLINDER)

FIGURE 5-4. LIFT CYLINDER ASSEMBLY - JIB (460SJ) (ORIGINAL EQUIPMENT)

Show all 50 sections

FIGURE 5-5. LIFT CYLINDER ASSEMBLY - JIB (460SJ) (USAGE MAY VARY) (SERVICE REPLACEMENT)

FIGURE 5-6. LIFT CYLINDER ASSEMBLY - JIB (460SJ) (USAGE MAY VARY) (SERVICE REPLACEMENT)

FIGURE 5-7. LIFT CYLINDER ASSEMBLY - MAIN

FIGURE 5-8. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-9. MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

FIGURE 5-10. STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (Prior to SN 0300087392)

FIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY

SECTION 6 - HYDRAULIC

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD

FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD

FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM

FIGURE 6-5. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM)

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. MODEL 400S/460SJ STANDARD PARTS

FIGURE 9-2. MODEL 400S/460SJ VARIABLE PARTS

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS LIST

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (390 pages). Open the sample pages (PDF, 565 KB)

Sample pages from the JLG 400S, 460SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 210: SECTION 3 - BOOM
Parts illustration, page 336: SECTION 7 - ELECTRICAL
Parts illustration, page 372: SECTION 10 - SPECIAL OPTIONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 400S, 460SJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3120789$69.67

Service manuals

Service Manual 3120788 · 464 pagesCovers 400S, 460SJSerial: Prior to 0300203771, Exclude Serial Number Range: 0300184729, 0300200144-0300200145, 0300200476-0300200477, 0300202446-0300202450, 0300203261-0300203262, 0300203307-0300203308, 0300203351-0300203352, 0300203394-0300203395, 0300203439-0300203440, 0300203580-0300203584, 0300203628-0300203632, 0300203677-0300203681, 0300203724-0300203725, 0300203727-0300203728$69.61Details

Service Manual 3120895 · 462 pagesCovers 400S, 460SJSerial: Prior to 0300203771, Exclude Serial Number Range: 0300184729, 0300200144-0300200145, 0300200476-0300200477, 0300202446-0300202450, 0300203261-0300203262, 0300203307-0300203308, 0300203351-0300203352, 0300203394-0300203395, 0300203439-0300203440, 0300203580-0300203584, 0300203628-0300203632, 0300203677-0300203681, 0300203724-0300203725, 0300203727-0300203728$69.87Details

Service Manual 3121671 · 662 pagesCovers 400S, 460SJSerial: 0300184729, 0300200144-0300200145, 0300200476-0300200477, 0300202446-0300202450, 0300203261-0300203262, 0300203307-0300203308, 0300203351-0300203352, 0300203394-0300203395, 0300203439-0300203440, 0300203580-0300203584, 0300203628-0300203632, 0300203677-0300203681, 0300203724-0300203725, 0300203727-0300203728, 0300203771-0300272360, 1300007289-1300007393, E300000100-E300007988, Exclude Serial Number Range: 0300272174-0300272184, E300007847$69.79Details

Service Manual 31215016 · 666 pagesCovers 400S, 460SJ$69.57Details

Service Manual 31217137 · 666 pagesCovers 400S, 460SJ$69.69Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 390 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).