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JLG 40H, 40H+6 Boom Lift Service Manual

152 pages · Publication 3120240

$69.55
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Models
40H, 40H+6
Manual type
Service Manual
Pages
152
Publication
3120240
Condition
Brand new
JLG 40H, 40H+6 Boom Lift Service Manual, publication 3120240

What's inside

From the manual's own table of contents: 86 sections, 143 entries. See sample pages (PDF, 592 KB)

General
Hydraulic System Safety
Maintenance
EFFECTIVITY CHANGES
LIST OF ILLUSTRATIONS
LIST OF TABLES57 topics
  • Capacities
  • Component Data
  • Performance Data
  • Torque Requirements
  • Lubrication
  • Pressure Settings
  • Cylinder Specifications
  • Boom Tape
  • Major Components Weights
  • Critical Stability Weights
  • Serial Number Location (See Figure 1-4.)
  • General
  • Servicing And Maintenance Guidelines
  • Lubrication Information
  • Cylinders - Theory Of Operation
  • Valves - Theory Of Operation
  • Boom Chains. (See Figure 2-1)
  • Wear Pads
  • Cylinder Checking Procedure
  • Cylinder Repair
  • Cylinder Removal And Installation
  • Boom Maintenance
  • Tilt Alarm Switch
  • Horizontal High Speed Cutout Switch Adjustment Procedure
  • Governor Checks And Addco Adjustment, Ford
  • Throttle Checks And Precision Governor Adjustments, Addco (See Figure 2-6.)
  • Electric Governor And Adjustments - Ford Engines
  • Throttle Checks And Adjustments - Deutz F2l511 Engine. (See Figure 2-8.)
  • Throttle Checks And Adjustments Wisconsin Engine. (See Figure 2-9.)
  • Throttle Checks And Adjustments - Deutz F3l912 Engine. (See Figure 2-10.)
  • Throttle Checks And Adjustments - Deutz Engine F3l1011. (See Figure 2-11.)
  • Pressure Setting Procedures
  • Racine Proportional Air Gap Adjustment
  • Swing Bearing
  • Torque Hub, 2w/d. (See Figure 2-36.)
  • Torque Hub 4wd. (See Figure 2-37.)
  • Swing Drive Brake, Mico (Machines Built Prior To May 1992). (See Figure 2-39.)
  • Drive Brake, Mico. (Machines Built Prior To May 1992)(See Figure 2-40.)
  • Swing Drive Brake, Ausco (Machines Built Prior To May 1992). (See Figure 2-41.)
  • Drive Brake, Ausco. (Machines Built Prior To May 1992) (See Figure 2-43.)
  • Drive Brake, Mico. (Machines Built From May 1992 To S/n 33476) (See Figure 2-44.)
  • Swing Brake, Mico. (Machines Built From May 1992 To S/n 33476) (See Figure 2-45.)
  • TABLE OF CONTENTS (Continued) Drive Brake, Mico. (Machines Built From S/n 33476 To Present) (See Figure 2-46.)
  • Swing Brake, Mico.(Machines Built From S/n 33476 To Present) (See Figure 2-46.)
  • Controllers
  • Oscillating Axle Bleeding Procedure
  • Oscillating Axle Lockout Test
  • Basket Rotator Brake. (See Figure 2-48.)
  • Free Wheeling Option
  • Spark Arrestor Mufflers
  • Footswitch Adjustment
  • Hydraulic Pump W/hayes Pump Drive Coupling Lubrication
  • Dual Fuel System
  • Preventive Maintenance And Inspection Schedule
  • Capacity Indicator
  • Troubleshooting Information
  • Hydraulic Circuit Checks
Torque Chart
Lubrication Chart. (Sheet 1 of 2)
Lubrication Chart. (Sheet 2 of 2)
Serial Number Locations
Typical Three Section Boom Assembly
Boom Positioning and Support, Cylinder Repair
Poly-Pak Seal Installation
Governor Adjustment, Ford with Addco
Addco Adjustment, Ford
Precision Governor Adjustment, Ford. (Sheet 1 of 2)
Precision governor Adjustment, Ford. (Sheet 2 of 2)
Addco Actuator Adjustments, F2L511
Addco Actuator Adjustments, VG4D
Addco Actuator Adjustments, F3L912
Addco Actuator Adjustments, F3L1011
Racine Proportional Valve Setting.(Machines Built Prior To Mid 1967) (Sheet 2 of 2)
Vickers Proportional Valve Pressure Setting, Machines Built To Present (Sheet 1 of 4)
Vickers Proportional Valve Pressure Setting, Machines Built To Present. (Sheet2 of 4)
Show all 86 sections
Vickers Proportional Valve Pressure Setting, Machines Built To Present. (Sheet 3 Of 4)
Vickers Proportional Valve Pressure Setting, Machines Built To Present. (Sheet 4 of 4)
Machines Built Prior To 1989 With Accessory Valve. (Sheet 1 of 4)
Machines Built Prior To 1989 With Accessory Valve. (Sheet 2 of 4)
Machines Built Prior To 1989 With Accessory Valve. (Sheet 3 Of 4)
Machines Built Prior To 1989 With Accessary Valve. (Sheet 4 Of 4)
Solenoid Valve Pressure Settings. (Machines Built Prior To 1992 With Steering Wheel)
Pressure And Flow Settings (Machines Built Prior To May 1992 With Steering Wheel)
Vickers All Hydraulic Machines Pressure Settings (Sheet 1 of 4)
Vickers All Hydraulic Machines Pressure Settings (Sheet 2 of 4)
Vickers All Hydraulic Machines Pressure Settings (Sheet 3 of 4)
Vickers All Hydraulic Machines Pressure Settings (Sheet 4 of 4)
Solenoid Valve Pressure Settings, Machines Built Before 1995. (Sheet 1 of 2)
Solenoid Valve Pressure Settings, Machines Built from 1995 To Present. (Sheet 2 of 2)
Extend-A-Reach Valve Pressure and Speed Settings Model 40+6
Racine Proportional Air Gap Adjustment, Machines Built Prior To Mid 1987
Swing Bearing Tolerance Boom Placement
Swing Bolt Feeler Gauge Check
Swing Bearing Tolerance Measuring Point
Swing Bearing Torquing Sequence
Torque Hub Assembly, 2/WD
Torque Hub 4/WD
Torque Hub Carrier Timing
Swing Brake Assembly - Mico (Machines Built Prior To May 1992)
Drive Brake Assembly - Mico (Machines Built Prior To May 1992)
Swing Brake Assembly - Ausco (Machines Built Prior to May 1992)
Drive Brake, (machines Built Prior to May 1992)
Drive Brake, Mico. (Machines Built From May 1992 To Machine S/N 33476)
Swing Brake, Mico. (Machines Built From May 1992 To Machine S/N 33476)
Drive Brake, Mico. (Machines Built From S/N 33476 To Present)
Swing Brake, Mico. (Machines Built From S/N 33476 to Present)
Basket Rotator Brake
Boom Tape Replacement Chart
Capacity Indicator Dial
Wiring Diagram - Dual Fuel (Ford Or Wisconsin)
Wiring Diagram - 110v Generator (Ford)
Wiring Diagram - 110v Generator (Deutz)
Wiring Diagram - Platform Console (W/all Hydraulic Controls)
Wiring Diagram - Platform Console Standard (Sheet 1 Of 2)
Wiring Diagram - Platform Console Standard (Sheet 2 Of 2)
Engine W/ Standard Controls) (Sheet 1 Of 2)
Engine W/ Standard Controls) (Sheet 2 Of 2)
Engine W/ Hydraulic Controls) (Sheet 1 Of 2)
Engine W/ Hydraulic Controls) (Sheet 2 Of 2)
Wiring Diagram - Standard (Deutz F3l1011 Engine W/ Standard Controls) (Sheet 1 Of 2)
Wiring Diagram - Standard (Deutz F3l1011 Engine W/ Standard Controls) (Sheet 2 Of 2)
Wiring Diagram - Standard (Deutz F3l1011 Engine W/ Hydraulic Controls) (Sheet 1 Of 2)
Wiring Diagram - Standard (Deutz F3l1011 Engine W/ Hydraulic Controls) (Sheet 2 Of 2)
Wiring Diagram - Standard (Ford Lrg425 Dis Engine W/ Standard Controls) (Sheet 1 Of 2)
Wiring Diagram - Standard (Ford Lrg425 Dis Engine W/ Standard Controls) (Sheet 2 Of 2)
Wiring Diagram - Standard (Ford Dis Engine W/ Hydraulic Controls) (Sheet 1 Of 2)
Wiring Diagram - Standard (Ford Dis Engine W/ Hydraulic Controls) (Sheet 2 Of 2)
Chain Stretch Tolerance
Cylinder Piston Nut Torque Specification
Holding Valve Torque Specifications
Preventive Maintenance and Inspection Schedule
Platform Assembly Troubleshooting
Boom Assembly Troubleshooting
Turntable Assembly Troubleshooting
Chassis Assembly Troubleshooting
Hydraulic Assembly Troubleshooting
Electrical Assembly Troubleshooting

Inside this manual

Real pages from this service manual (152 pages). Open the sample pages (PDF, 590 KB)

Sample pages from the JLG 40H, 40H+6 Boom Lift Service Manual: Specifications, Troubleshooting, Diagram
  • Specifications, page 9: SECTION 1 - SPECIFICATIONS
  • Troubleshooting, page 113: SECTION 3. TROUBLESHOOTING
  • Diagram, page 147: Updated 10/98

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 40H, 40H+6 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3120240$69.55
Other manuals for the 40H, 40H+6

Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 152 pages

Quantity one is the manual described above.

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