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JLG 510AJ Boom Lift Parts Manual

320 pages · Publication 3121182

$69.69
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Models
510AJ
Serial coverage
Prior to E300001115, 1300000100 to Present
Manual type
Parts Manual
Pages
320
Publication
3121182
Condition
Brand new
JLG 510AJ Boom Lift Parts Manual, publication 3121182

What's inside

From the manual's own table of contents: 30 sections, 78 entries. See sample pages (PDF, 530 KB)

General48 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. AXLE AND STEERING INSTALLATION
  • FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
  • FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR)
  • FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (REAR)
  • FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT)
  • FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT)
  • FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300002249)
  • FIGURE 1-9. DRIVE VALVES INSTALLATIONS
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. CONTROL VALVE INSTALLATION
  • FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
  • FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
  • FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY (ORIGINAL EQUIPMENT)
  • FIGURE 2-7. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT)
  • FIGURE 2-8. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT)
  • FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (WITH UGM)
  • FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300000981)
  • FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM)
  • FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM)
  • FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM)
  • FIGURE 2-15. PISTON PUMP ASSEMBLY
  • FIGURE 2-16. AUXILIARY PUMP ASSEMBLY
  • FIGURE 2-17. TANK INSTALLATIONS
  • FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)
  • FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITH UGM)
  • FIGURE 2-20. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
  • FIGURE 2-21. HOODS INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300006659)
  • FIGURE 2-23. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM) (OPTIONAL)
  • FIGURE 2-24. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
  • FIGURE 2-25. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL)
  • FIGURE 2-26. 7500W GENERATOR INSTALLATION - 50HZ (DEUTZ ENGINE MACHINES WITHOUT UGM)
  • FIGURE 2-27. 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITHOUT UGM)
  • FIGURE 2-28. 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITH UGM)
  • SECTION 3 - BOOM
  • FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION
  • FIGURE 3-2. MAIN BOOM INSTALLATION
  • FIGURE 3-3. MAIN BOOM ASSEMBLY
  • FIGURE 3-4. ROTATOR ASSEMBLY
  • FIGURE 3-5. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS
  • SECTION 4 - PLATFORM
  • FIGURE 4-1. PLATFORM INSTALLATION
  • FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
  • FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING)
  • FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER)
  • FIGURE 4-5. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
  • FIGURE 4-6. SKYGLAZIER INSTALLATION - WITHOUT LSS
  • FIGURE 4-7. SKYGLAZIER INSTALLATION - WITH LSS
FIGURE 4-8. SKYWELDER INSTALLATION - 50HZ (Prior to SN 1300001851)
FIGURE 4-9. WELDER ASSEMBLY
SECTION 5 - CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300003223)
FIGURE 5-3. LEVEL (PLATFORM) CYLINDER ASSEMBLY
FIGURE 5-4. LIFT (JIB) CYLINDER ASSEMBLY
FIGURE 5-5. LIFT (MAIN BOOM) CYLINDER ASSEMBLY
FIGURE 5-6. LIFT (TOWER BOOM) CYLINDER ASSEMBLY
FIGURE 5-7. MASTER CYLINDER ASSEMBLY
FIGURE 5-8. STEER CYLINDER ASSEMBLY
FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
SECTION 6 - HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (Prior to SN 1300000353)
FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (Prior to SN 1300003476)
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM
FIGURE 6-7. HYDRAULIC DIAGRAM LIST
SECTION 7 - ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM)
SECTION 8 - DECALS
FIGURE 8-1. DECALS INSTALLATION - ANSI SPEC
FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT SPECS
Show all 31 sections
FIGURE 8-3. DECALS INSTALLATION - CE AND AUSTRALIAN SPECS
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. MODEL 510AJ STANDARD PARTS
FIGURE 9-2. MODEL 510AJ VARIABLE PARTS
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (320 pages). Open the sample pages (PDF, 529 KB)

Sample pages from the JLG 510AJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 171: SECTION 3 - BOOM
  • Parts illustration, page 247: SECTION 6 - HYDRAULIC
  • Parts illustration, page 303: SECTION 10 - SPECIAL OPTIONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 510AJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121182$69.69
Other manuals for the 510AJ

Service manuals

Details
Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 320 pages

Quantity one is the manual described above.

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

JLG 510AJParts Manual · 3121294 · $69.65

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).