JLG 510AJ Boom Lift Parts Manual

Name: JLG 510AJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121294
Price: 69.65 USD
Availability: InStock

238 pages · Publication 3121294

$69.65

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Models: 510AJ
Serial coverage: E300001115 to Present
Manual type: Parts Manual
Pages: 238
Publication: 3121294
Condition: Brand new

JLG 510AJ Boom Lift Parts Manual, publication 3121294

What's inside

From the manual's own table of contents: 19 sections, 75 entries. See sample pages (PDF, 495 KB)

Search the contents

General56 topics

SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION
FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR)
FIGURE 1-4. DRIVE HUB ASSEMBLY (FRONT)
FIGURE 1-5. DRIVE MOTOR ASSEMBLY
FIGURE 1-6. DRIVE VALVES AND FRAME SHIELDS INSTALLATION
SECTION 2 - TURNTABLE
FIGURE 2-1. MAIN CONTROL VALVE AND ALARM INSTALLATIONS
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
FIGURE 2-4. SWING MOTOR ASSEMBLY
FIGURE 2-5. SWING BEARING AND ROTATION BOX ASSEMBLY (ORIGINAL EQUIPMENT)
FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT)
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION
FIGURE 2-8. DEUTZ ENGINE INSTALLATION
FIGURE 2-9. PISTON PUMP ASSEMBLY
FIGURE 2-10. AUXILIARY PUMP ASSEMBLY
FIGURE 2-11. TANK INSTALLATIONS
FIGURE 2-12. GROUND CONTROL BOX ASSEMBLY (FIBERGLASS BOX)
FIGURE 2-13. GROUND CONTROL BOX ASSEMBLY (STEEL BOX)
FIGURE 2-14. LIGHT INSTALLATIONS
FIGURE 2-15. HOODS INSTALLATION
FIGURE 2-16. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
FIGURE 2-17. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
FIGURE 2-19. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (SN E300002604 to Present)
FIGURE 2-20. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (110V-50HZ)
FIGURE 2-21. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (220V-50HZ)
SECTION 3 - BOOM
FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION
FIGURE 3-2. MAIN BOOM INSTALLATION
FIGURE 3-3. MAIN BOOM ASSEMBLY
FIGURE 3-4. ROTATOR ASSEMBLIES
FIGURE 3-5. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (WITHOUT SKYGUARD)
FIGURE 4-2. PLATFORM INSTALLATION (WITH SKYGUARD)
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD)
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH SKYGUARD)
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (SN E300001114 through E300001831)
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING) (SN E300001832 to Present)
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN E300001114 through E300001831)
FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN E300001832 to Present)
FIGURE 4-9. CROSS RAIL INSTALLATION
FIGURE 4-10. SKYGUARD SYSTEM INSTALLATION
FIGURE 4-11. SKYGLAZIER INSTALLATION - WITH LSS (AUSTRALIAN SPECS)
FIGURE 4-12. SKYWELDER INSTALLATION - 50HZ
FIGURE 4-13. WELDER ASSEMBLY
SECTION 5 - CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
FIGURE 5-3. LIFT (JIB) CYLINDER ASSEMBLY
FIGURE 5-4. LIFT (MAIN BOOM) CYLINDER ASSEMBLY
FIGURE 5-5. LIFT (TOWER BOOM) CYLINDER ASSEMBLY
FIGURE 5-6. MASTER CYLINDER ASSEMBLY
FIGURE 5-7. STEER CYLINDER ASSEMBLY

FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY

SECTION 6 - HYDRAULIC

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM

FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM

FIGURE 6-4. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI EXPORT SPEC (ENGLISH LANGUAGE)

FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (OTHER LANGUAGES)

FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN AND CE SPECS

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. MODEL 510AJ STANDARD PARTS

FIGURE 9-2. MODEL 510AJ VARIABLE PARTS

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (238 pages). Open the sample pages (PDF, 494 KB)

Sample pages from the JLG 510AJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 111: SECTION 3 - BOOM
Parts illustration, page 129: SECTION 4 - PLATFORM
Parts illustration, page 225: SECTION 10 - SPECIAL OPTIONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 510AJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121294$69.65

Service manuals

Service Manual 3121181 · 402 pagesCovers 510AJSerial: Prior to E300001115, 1300000100 to Present$69.71Details

Service Manual 3121293 · 354 pagesCovers 510AJSerial: E300001115 to Present$69.57Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 238 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).