JLG 600AJ HC3 Boom Lift Parts Manual
690 pages · Publication 31215882
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- Models
- 600AJ HC3
- Manual type
- Parts Manual
- Pages
- 690
- Publication
- 31215882
- Condition
- Brand new

What's inside
From the manual's own table of contents: 103 sections, 268 entries. See sample pages (PDF, 675 KB)
General61 topics
- SECTION 1 - FRAME
- FIGURE 1-1. AXLE INSTALLATION (WITHOUT TOW PACKAGE)
- FIGURE 1-2. AXLE INSTALLATION (WITH TOW PACKAGE)
- FIGURE 1-3. STEERING INSTALLATION (WITHOUT TOW PACKAGE) (USA BUILT MACHINES)
- FIGURE 1-4. STEERING INSTALLATION (WITH TOW PACKAGE)
- FIGURE 1-5. WHEEL DRIVE INSTALLATION
- FIGURE 1-6. DRIVE MOTOR ASSEMBLY
- FIGURE 1-7. DRIVE HUB ASSEMBLY
- FIGURE 1-8. FLOW DIVIDER ASSEMBLY
- FIGURE 1-9. TIRE AND WHEEL INSTALLATION - FOAM FILLED
- FIGURE 1-10. TIRE AND WHEEL INSTALLATION - FOAM FILLED NON-MARKING
- FIGURE 1-11. FRAME SHIELDS INSTALLATION – 2WS (8FT/2.4M WIDE MACHINES)
- FIGURE 1-12. TOW PACKAGE INSTALLATION (ANSI SPECS) (OPTIONAL)
- FIGURE 1-13. TOW PACKAGE INSTALLATION (CSA SPECS) (OPTIONAL)
- FIGURE 1-14. TOW PACKAGE INSTALLATION (CE SPECS) (OPTIONAL)
- FIGURE 1-15. TOW BAR ASSEMBLY
- FIGURE 1-16. LP TANKS INSTALLATION
- SECTION 2 - TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATION - DEUTZ D2011 AND STAGE V ENGINES
- FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY – 2WS (USA BUILT MACHINES)
- FIGURE 2-3. AUXILIARY PUMP INSTALLATION
- FIGURE 2-4. AUXILIARY PUMP INSTALLATION WITH BATTERY DISCONNECT
- FIGURE 2-5. AUXILIARY PUMP ASSEMBLY
- FIGURE 2-6. SWING DRIVE INSTALLATION
- FIGURE 2-7. SWING MOTOR/HUB ASSEMBLY
- FIGURE 2-8. TURNTABLE BEARING INSTALLATION
- FIGURE 2-9. TURNTABLE LOCK INSTALLATION (DEUTZ D2011 & FORD ENGINE MACHINES)
- FIGURE 2-10. TURNTABLE LOCK INSTALLATION (DEUTZ TD2.9L4 ENGINE MACHINES)
- FIGURE 2-11. ROTARY COUPLING INSTALLATION
- FIGURE 2-12. TANK INSTALLATION – DEUTZ D2011 ENGINE
- FIGURE 2-13. TANK INSTALLATION – DEUTZ TD2.9L4 ENGINE
- FIGURE 2-14. TANK INSTALLATION – FORD ENGINE
- FIGURE 2-15. HYDRAULIC OIL TANK ASSEMBLY
- FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ D2011 ENGINES (OPTIONAL)
- FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2.9L4 ENGINES (OPTIONAL)
- FIGURE 2-18. HYDRAULIC OIL COOLER INSTALLATION – FORD ENGINES (OPTIONAL)
- FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (DEUTZ D2011 ENGINE) (ALL SPECS EXCEPT CE SPECS)
- FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (DEUTZ D2011 ENGINE) (CE SPECS)
- FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (DEUTZ TD2.9L4 ENGINE)
- FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY (FORD ENGINE)
- FIGURE 2-23. LIGHT PANEL INSTALLATION – GROUND CONTROL
- FIGURE 2-24. CRIBBING ENABLE SWITCH INSTALLATION
- FIGURE 2-25. ALARM INSTALLATION
- FIGURE 2-26. ALARM (WHITE NOISE AMBIENT) INSTALLATION
- FIGURE 2-27. STROBE LIGHT INSTALLATION (AMBER)
- FIGURE 2-28. STROBE LIGHT INSTALLATION (BLUE)
- FIGURE 2-29. STROBE LIGHT INSTALLATION (RED)
- FIGURE 2-30. HOODS INSTALLATION – DEUTZ D2011 ENGINES WITHOUT NOISE REDUCTION (ABS)
- FIGURE 2-31. HOODS INSTALLATION – DEUTZ D2011 ENGINES WITH NOISE REDUCTION (ABS)
- FIGURE 2-32. HOODS INSTALLATION – DEUTZ TD2.9L4 AND FORD DF 2.5L ENGINES (ABS)
- FIGURE 2-33. NOISE REDUCTION INSTALLATION
- SECTION 3 - ENGINE
- FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION – WITHOUT ARCTIC PACKAGE
- FIGURE 3-2. DEUTZ D2011 ENGINE INSTALLATION – WITH ARCTIC PACKAGE
- FIGURE 3-3. DEUTZ D2011 (STAGE V) ENGINE INSTALLATION
- FIGURE 3-4. DEUTZ D2011 ENGINE/PUMP SUB-ASSEMBLY – WITHOUT ARCTIC PACKAGE
- FIGURE 3-5. DEUTZ D2011 ENGINE/PUMP SUB-ASSEMBLY – WITH ARCTIC PACKAGE
- FIGURE 3-6. DEUTZ D2011 ENGINE/PUMP SUB-ASSEMBLY - STAGE V
- FIGURE 3-7. DEUTZ D2011 ENGINE ASSEMBLY – WITHOUT ARCTIC PACKAGE
- FIGURE 3-8. DEUTZ D2011 ENGINE ASSEMBLY – WITH ARCTIC PACKAGE
- FIGURE 3-9. DEUTZ D2011 ENGINE ASSEMBLY - STAGE V
Show all 104 sections
FIGURE 4-12. BOOM VALVES AND LIMIT SWITCHES INSTALLATION58 topics
- SECTION 5 - PLATFORM
- FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH SWING GATE
- FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - GATE ENTRY
- FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
- FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
- FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
- FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH DROP BAR
- FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - DROP BAR ENTRY
- FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
- FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
- FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST
- FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST
- FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
- FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH SWING GATE
- FIGURE 5-14. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
- MACHINES)
- FIGURE 5-16. TRAY ASSEMBLY
- FIGURE 5-17. CONSOLE AND FOOT SWITCH INSTALLATION
- FIGURE 5-18. CONSOLE BOX ASSEMBLY WITH FOOTSWITCH (USA BUILT MACHINES)
- FIGURE 5-19. FOOTSWITCH ASSEMBLY
- FIGURE 5-20. CONTROLLER ASSEMBLY- DRIVE/STEER
- FIGURE 5-21. CONTROLLER ASSEMBLY - LIFT/SWING
- FIGURE 5-22. CRAB STEER SWITCH INSTALLATION - 4WS (WITHOUT TOW PACKAGE) (USA BUILT MACHINES)
- FIGURE 5-23. CRAB STEER SWITCH INSTALLATION - 4WS (WITH TOW PACKAGE) (USA BUILT MACHINES)
- FIGURE 5-24. STEER SWITCH INSTALLATION – 4WS (CHINA BUILT MACHINES)
- FIGURE 5-25. LIGHT PANEL INSTALLATION
- FIGURE 5-26. SKYEYE INSTALLATION
- FIGURE 5-27. SKYGUARD BAR INSTALLATION
- FIGURE 5-28. SKYLINE INSTALLATION
- FIGURE 5-29. SKYGLAZIER INSTALLATION (ALL SPECS EXCEPT CHINA & JAPANESE SPECS) (OPTIONAL)
- FIGURE 5-30. SKYCUTTER INSTALLATION (OPTIONAL)
- FIGURE 5-31. PLASMA CUTTER ASSEMBLY
- FIGURE 5-32. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ) (OPTIONAL)
- FIGURE 5-33. SKYWELDER INSTALLATION (50HZ) (OPTIONAL)
- FIGURE 5-34. SKYWELDER INSTALLATION (60HZ) (OPTIONAL)
- FIGURE 5-35. WELDER ASSEMBLY
- FIGURE 5-36. SKYWELDER PREP PACKAGE (60HZ) (OPTIONAL)
- FIGURE 5-37. SKYWELDER LOCKING BRACKET INSTALLATION (OPTIONAL)
- FIGURE 5-38. PIPE RACKS INSTALLATION (ANSI AND CSA SPECS) (OPTIONAL)
- FIGURE 5-39. PIPE RACKS INSTALLATION (AUSTRALIAN SPECS) (OPTIONAL)
- FIGURE 5-40. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.8M PLATFORMS (OPTIONAL)
- FIGURE 5-41. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.8M FALL ARREST PLATFORMS (OPTIONAL)
- FIGURE 5-42. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM (OPTIONAL)
- FIGURE 5-43. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M FALL ARREST PLATFORM (OPTIONAL)
- CHINA SPECS) (OPTIONAL)
- SPECS) (OPTIONAL)
- & CE SPECS) (OPTIONAL)
- SECTION 6 - CYLINDER
- FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
- FIGURE 6-3. LEVEL (UPRIGHT) CYLINDER ASSEMBLY
- FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB
- FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM
- FIGURE 6-6. LIFT CYLINDER ASSEMBLY - MAIN BOOM
- FIGURE 6-7. MASTER CYLINDER ASSEMBLY
- FIGURE 6-8. STEER CYLINDER ASSEMBLY
- FIGURE 6-9. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM
- FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM
FIGURE 8-42. GENERATOR TO CONTROL BOX HARNESS (7500W GENERATOR)46 topics
- FIGURE 8-43. GENERATOR HARNESS - 7500W GENERATOR
- FIGURE 8-44. GENERATOR TO ENGINE HARNESS - 2500W
- FIGURE 8-45. GENERATOR TO ENGINE HARNESS - 4000W
- FIGURE 8-46. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ D2011 ONLY)
- FIGURE 8-47. GENERATOR TO REAR OF BOOM HARNESS - 110V
- FIGURE 8-48. GENERATOR TO REAR OF BOOM HARNESS - 220V
- FIGURE 8-49. GROUND CONTROL BOX HARNESS
- FIGURE 8-50. MID PROXIMITY HARNESS
- FIGURE 8-51. PLATFORM CONSOLE BOX HARNESS
- FIGURE 8-52. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
- FIGURE 8-53. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
- FIGURE 8-54. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPECS) (2500W GENERATOR)
- SPECS)
- FIGURE 8-56. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (2X4 BOX) (CE SPECS) (2500W GENERATOR)
- FIGURE 8-57. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)
- FIGURE 8-58. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (2X4 BOX) (CE SPECS) (2500W GENERATOR)
- FIGURE 8-59. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
- FIGURE 8-61. SKYEYE INTERMEDIATE HARNESS
- FIGURE 8-62. SKYEYE EMITTER HARNESS
- FIGURE 8-63. SKYEYE RECEIVER HARNESS
- FIGURE 8-64. SKYLINE HARNESS
- FIGURE 8-65. SKYGUARD INTERFACE HARNESS
- FIGURE 8-66. VALVE HARNESS - BOOM VALVE
- FIGURE 8-67. VALVE HARNESS - MAIN CONTROL VALVE
- FIGURE 8-68. WHITE NOISE ALARM HARNESS
- SECTION 9 - DECALS
- FIGURE 9-1. DECAL INSTALLATION - ANSI SPECS
- FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN SPECS
- FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPECS
- FIGURE 9-4. DECAL INSTALLATION - CE SPECS
- FIGURE 9-5. DECAL INSTALLATION - CHINESE SPECS (SIMPLIFIED)
- FIGURE 9-6. DECAL INSTALLATION - CHINESE SPECS (TRADITIONAL)
- FIGURE 9-7. DECAL INSTALLATION - CSA SPECS
- FIGURE 9-8. DECAL INSTALLATION - JAPANESE SPECS
- FIGURE 9-9. DECAL INSTALLATION - KOREAN SPECS
- FIGURE 9-10. DECAL INSTALLATION - LATIN AMERICAN SPECS (USA BUILT MACHINES)
- FIGURE 9-11. DECAL INSTALLATION - OPTIONS
- FIGURE 9-12. SKYCUTTER DECAL INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN, CE & JAPANESE SPECS)
- FIGURE 9-13. SKYCUTTER DECAL INSTALLATION (JAPANESE SPECS)
- FIGURE 9-14. SKYWELDER DECAL INSTALLATION - 50HZ
- FIGURE 9-15. SKYWELDER DECAL INSTALLATION - 60HZ
- SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
- FIGURE 10-1. MODEL 600AJ RECOMMENDED SERVICE PARTS STOCK
- SECTION 11 - SPECIAL OPTIONS
- FIGURE 11-1. SPECIAL OPTIONS
- PART NUMBER INDEX
Inside this manual
Real pages from this parts manual (690 pages). Open the sample pages (PDF, 674 KB)
- Parts illustration, page 130: SECTION 2 - TURNTABLE
- Parts illustration, page 240: FIGURE 3-32. PISTON PUMP ASSEMBLY - FORD ENGINES
- Parts illustration, page 480: SECTION 7 - HYDRAULIC
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 600AJ HC3 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a parts manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 690 pages
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Other editions and similar models
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