Lubrication and Servicing1 topic
- Lubrication and Information
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications1 topic
- TABLE OF CONTENTS Cylinder Drift
Theory
Cylinder Leakage Test
Cylinder Thermal Drift2 topics
- Pins and Composite Bearing Repair Guidelines
- Welding on JLG Equipment
Do the Following When Welding on JLG Equipment
Do Not Do The Following When Welding On Jlg Equipment1 topic
Tire Damage
Tire Replacement
Wheel Replacement
Wheel Installation1 topic
- Oscillating Axle Bleeding Procedure and Lockout Test
Lockout Cylinder Bleeding
Oscillating Axle Lockout Test7 topics
- Chassis Tilt Indicator System
- Cold Start System (Diesel)
- Auxiliary Power System
- Drive Orientation System
- Oscillating Axle System
- Drive System
- Drive Hub
Removal
Assembly/Disassembly
Installation3 topics
- Drive Motor
- Steer Cylinder
- Swing Drive Hub
Procedure For Setting Swing Gear Backlash
Swing Drive Lubrication1 topic
Turntable Bearing Mounting Bolt Condition Check
Wear Tolerance
Swing Bearing Replacement
Swing Bearing Torque Values2 topics
- Rotary Coupling
- Deutz TD2.9 L4 Engine (67 hp)
Check Oil Level
Change Engine Oil
Change Oil Filter
Change Fuel Filters
Glow Plugs1 topic
Checking Oil Level
Changing Engine Oil
Changing Oil Filter
Replace Fuel Filter
Clean Fuel Strainer
Spark Arrester Cleaning Instructions4 topics
- Ford Engine
- Counterweight
- Generator Pulley
- Generator
Every 250 hours
Every 500 hours
Overload Protection
Inspecting Brushes, Replacing Brushes, and Cleaning Slip Rings9 topics
- Beyond Transport - Drive Speed Cutback System
- Transport Position Interlock System (CE only)
- Platform Load Sensing System (LSS)
- Electronic Platform Leveling
- Fuel level Cutout System
- Platform Control Enable System
- Transport Position Sensing System
- Triple Capacity System
- Platform
Support Removal
Support Installation2 topics
- Rotator and Platform Level Cylinder
- Main Boom Assembly
Boom Disassembly
Assembly3 topics
- Main Boom Lift Cylinder
- Main Boom Powertrack
- Wire Rope
Inspection
Three Month Inspection
Additional Inspection Required If
Year or 7000 Hour Replacement
Additional Replacement Criteria1 topic
- Wire Rope Tensioning Adjustment
Wire Rope Tensioning Procedure5 topics
- Wire rope Service indicator
- Jib (660SJ HC3 only)
- Boom Cleanliness Guidelines
- Foot Switch Adjustment
- Powertrack Maintenance
Remove Link
Install New Link
Replace Fixed End Brackets
Replace Moving End Brackets1 topic
- TABLE OF CONTENTS Skyguard
Operation
Function Test
Diagnostics & Troubleshooting1 topic
- Bolt-on External Fall Arrest
Inspection Before Use1 topic
- Lubricating O-rings In The Hydraulic System
Cup and Brush
Dip Method
Spray Method
Brush-on Method1 topic
- Hydraulic Connection Assembly and Torque Specification
Tapered Thread Types
Straight Thread Types, Tube and Hose Connections
Straight Thread Types, Port Connections
Flange Connection Types
Tightening Methods
Assembly And Torque Specifications
Assembly Instructions for American Standard Pipe Thread Tapered (NPTF) Connections
Assembly Instructions for British Standard Pipe Thread Tapered (BSPT) Connections
Assembly Instructions for 37° (JIC) Flare Fittings
Assembly Instructions for 45° SAE Flare Fittings
Assembly Instructions for O-Ring Face Seal (ORFS) Fittings
Assembly Instructions for DIN 24° Flare Bite Type Fittings (MBTL and MBTS)
Assembly Instructions for Bulkhead (BH) Fittings
Assembly Instructions for O-Ring Boss (ORB) Fittings
Assembly Instructions for Adjustable Port End Metric (MFF) Fittings
Assembly Instructions for Metric ISO 6149 (MPP) Port Assembly Stud Ends
Assembly instructions for Adjustable Port End (BSPP) Fittings
Assembly Instructions for Flange Connections: (FL61 and FL62)
Double Wrench Method
FFWR and TFFT Methods
Adjustable Stud End Assembly
O-ring Installation (Replacement)1 topic
Main Lift Cylinder
Telescope Cylinder
Platform Level Cylinder
Jib Lift Cylinder (660SJ HC3 Only)
Steer Cylinder
Axle Lockout Cylinder3 topics
- Hydraulic Pump (Gear)
- Variable Pump
- Main Valve Block Pressure Setting Procedure
Load Sense Compensator
Main Relief Valve
Load Sense Relief Valve
Wheel Steer, Relief Valves
Turntable Swing Relief Valve1 topic
- Platform Valve Block Pressure Setting Procedure
Main High Pressure Relief Valve
Low Pressure Relief Valve
Platform Jib Down Relief Valve2 topics
- Hydraulic Schematics
- JLG Control System Analyzer Kit Instructions
Connect JLG Control System Analyzer
Using Analyzer
Changing Access Level
Adjust Parameters
Machine Setup
Level Vehicle Description2 topics
- Machine Personality Settings
- Machine Orientation When Setting Function Speeds
Test Notes2 topics
- CANbus Communications
- System Test
Test from the Platform10 topics
- System Test Messages
- Machine Diagnostics Parameters
- Calibrating Tilt Sensor
- Calibrating Boom Angle
- Calibrating Level Up CRKPT
- Calibrating Level Down Crackpoint
- Calibrating Platform Angle Sensor
- Calibrating Load Sensing
- Resetting The Msso System
- LSS System
Diagnostic Menu
Calibration Procedure
Testing & Evaluation
LSS Service Mode
LSS Service Mode Event Log
Troubleshooting3 topics
- Machine Fault Codes
- General
- Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement2 topics
- Applying Silicone Dielectric Compound to Electrical Connections
- Dielectric Grease Application
AMP Mate-N-Lok
AMP Faston
AMP Micro-Fit
AMP Mini Fit Jr
Mini Fit Sr1 topic
- TABLE OF CONTENTS DIN Connectors
Exceptions1 topic
Disassembly
Wedge Lock
Service - Voltage Reading1 topic
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly1 topic
Telematics-Ready (TCU) Plug1 topic
Connector Labels
Component Labels2 topics
- Wiring Harness Connector Label Diagrams
- Electrical Schematics
Maintenance and Lubrication Diagram - Deutz D2011L04
Maintenance and Lubrication Diagram - Deutz TD2.9L4
Maintenance and Lubrication Diagram - Ford MSG425
Engine Operating Temperature Specifications - Deutz D2011L04
Engine Operating Temperature Specifications - Deutz TD2.9L4
Engine Operating Temperature Specifications - Ford MSG425
Hydraulic Oil Operating Temperature Specifications
Wheel Lug Nut Tightening Sequence
Bleeder Valve Location
Axle Installation - Front
Steer Installation (Without Tow Package) - 600S HC3
Steer Installation (Without Tow Package) - 660SJH C3
Steer Installation (With Tow Package) - 600S HC3
Steer Installation (With Tow Package) - 660SJ HC3
Drive Hub Installation
Drive Motor Installation
Drive Motor Assembly - 600S HC3
Drive Motor Assembly - 660SJ HC3
Swing Drive Installation
Swing Bearing Bolt Feeler Gauge Check
Swing Bearing Tolerance Measuring Point
Swing Bearing Tolerance Measurement Location & Boom Placement
Swing Bearing Torque Sequence
Swing Bearing Removal - 600S HC3
Swing Bearing Removal - 660SJ HC3
Rotary Coupling
Rotary Coupling - 2WS
Rotary Coupling Port Location - 2WS
Rotary Coupling Assembly
Deutz TD2.9 L4 (67 hp) Engine Installation
Deutz TD2.9 L4 (67 hp) Engine and Pumps Sub-Assembly
Deutz TD2.9 L4 (67 hp) Engine Assembly - Sheet 1 of 2
Deutz TD2.9 L4 (67 hp) Engine Assembly - Sheet 2 of 2
Deutz TD2.9 T4F Dipstick Markings
Engine Oil Viscosity
Deutz D2011 Engine Installation
Deutz D2011 Engine and Pumps Sub-Assembly
Deutz D2011 Engine Assembly - Sheet 1 of 2
Deutz D2011 Engine Assembly - Sheet 2 of 2
Deutz D2011 Dipstick Markings
Ford MSG425 Engine Installation
Ford Engine and Pumps Sub-Assembly
Ford Engine Assembly - Sheet 1 of 2
Ford Engine Assembly - Sheet 2 of 2
Counterweight Bolt Torque
Generator and Pulley (7500W and 4000W) - Deutz TD 2.9L4
Generator and Pulley (2500W) - Ford
Generator and Pulley (2500W) - Deutz D2011L04
Generator and Pulley (7500W Skypower) - Deutz D2011L04
Generator and Pulley (7500W Skypower) - Ford DF
Generator and Pulley (4000W) - Deutz D2011L04
Generator and Pulley (2500W) - Deutz TD2.9L4
Generator Belt Tension
Generator Brushes and Slip Rings
Generator Cleaning
Generator Circuit Breaker Location
Generator Circuit Breaker Location (If Equipped with 4000W)
Inspecting Generator Brushes, Replacing Brushes, and Cleaning Slip Rings
Angle Switch Installation (600S) - Sheet 1of 2
Capacity Switch Installation (600S) - Sheet 2 of 2
Angle Switch Installation (660SJ) - Sheet 1of 2
Capacity Switch Installation (660SJ) - Sheet 2 of 2
Platform Support Torque Values
Removal of Components - Rotator and Platform Level Cylinder
Boom Assembly Removal and Installation
Main Boom Lift Cylinder Removal and Installation
Powertrack Components
Wire Rope Wire Breaks
Wire Rope Kink
Sheave Groove Wear
Dimensions of Boom Sections
Clamping Wire Ropes
Foot Switch Adjustment
Bolt-On External Fall Arrest Cable Tension
Bolt-On External Fall Arrest System
NPTF Thread
BSPT Thread
JIC Thread
SAE Thread
ORFS Thread
MTBL-MBTS Thread
Bulkhead Thread
ORB-MPP Thread
MFF-BSPP Thread
Torque Wrench Angle
FFWR Method
Hydraulic Cylinder Locations
Cylinder Barrel Support
Cylinder Head Removal
Cylinder Rod Support
Main Lift Cylinder - 600S HC3
Main Lift Cylinder - 660SJ HC3
Piston Disassembly
Cylinder Head Disassembly
Composite Bushing Installation
Cylinder Head Assembly
Piston Assembly
Cylinder Head Installation
Capscrew Removal
Bushing Installation
Marking Cylinder for Alignment
Platform Level Cylinder - 600S HC3
Platform Level Cylinder - 660SJ HC3
Cylinder Head Seal Installation
Piston Seal Installation
Jib Lift Cylinder
Tapered Bushing Removal
Composite Bearing Installation
Rod Seal Installation
Wiper Seal Installation
Installation of Head Seal Kit
Tapered Bushing Installation
Seating the Tapered Bearing
Hydrolock Piston Seal Installation
Piston Seal Kit Installation
Rod Assembly Installation
Removing Spanner Nut
Steer Cylinder Assembly
Piston Seal and Wear Ring
Spanner Nut Torque
Hydraulic Pump Installation
Variable Pump Installation
Main Control Valve Block (2WS)
Platform Control Valve Block
Main Control Valve (2WS)
Main Control Valve Torque Values (2WS) - Sheet 1 of 3
Main Control Valve Torque Values (2WS) - Sheet 2 of 3
Main Control Valve Torque Values (2WS) - Sheet 3 of 3
Platform Valve Torque Values - 660SJ HC3
Platform Valve Torque Values - 600S HC3
Hydraulic Schematic - Sheet 1 of 13
Hydraulic Schematic - Sheet 2 of 13
Hydraulic Schematic - Sheet 3 of 13
Hydraulic Schematic - Sheet 4 of 13
Hydraulic Schematic - Sheet 5 of 13
Hydraulic Schematic - Sheet 6 of 13
Hydraulic Schematic - Sheet 7 of 13
Hydraulic Schematic - Sheet 8 of 13
Hydraulic Schematic - Sheet 9 of 13
Hydraulic Schematic - Sheet 10 of 13
Hydraulic Schematic - Sheet 11 of 13
Hydraulic Schematic - Sheet 12 of 13
Hydraulic Schematic - Sheet 13 of 13
Hand Held Analyzer
ADE Block Diagram
Analyzer Flow Chart (Software Version P2.14) - Sheet 1 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 2 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 3 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 4 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 5 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 6 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 7 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 8 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 9 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 10 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 11 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 12 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 13 of 14
Analyzer Flow Chart (Software Version P2.14) - Sheet 14 of 14
Control Module Locations
Ground Control Module Pin Connections
Platform Control Module Pin Connections
System Test Flow Chart - Platform Tests (Sheet 1 of 2)
System Test Flow Chart - Platform Tests (Sheet 2 of 2)
System Test Flow Chart - Ground Station Tests
Voltage Measurement (DC)
Current Measurement (DC)
Connector Assembly Figure 1
AMP Connector
Connector Assembly Figure 2
Connector Assembly Figure 3
Connector Assembly Figure 4
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Contact Installation
HD/HDP Locking Contacts Into Position
HD/HDP Contact Removal
HD/HDP Unlocking Contacts
Platform Box Harness - Sheet 1 of 6
Platform Box Harness - Sheet 2 of 6
Platform Box Harness - Sheet 3 of 6
Platform Box Harness - Sheet 4 of 6
Platform Box Harness - Sheet 5 of 6
Platform Box Harness - Sheet 6 of 6
Main Boom Harness (Without Jib)
Main Boom Harness (With Jib)
Main Boom Harness (TT)
Proximity Switch Harness (Telescope In)
Boom Sensor Cable
Boom Sensor Harness
Boom Angle Sensor Harness
Turntable Harness - Sheet 1 of 7
Turntable Harness - Sheet 2 of 7
Turntable Harness - Sheet 3 of 7
Turntable Harness - Sheet 4 of 7
Turntable Harness - Sheet 5 of 7
Turntable Harness - Sheet 6 of 7
Turntable Harness - Sheet 7 of 7
Universal Ground Control Module Harness
Main Valve Harness (2WS) - Sheet 1 of 4
Main Valve Harness (2WS) - Sheet 2 of 4
Main Valve Harness (2WS) - Sheet 3 of 4
Main Valve Harness (2WS) - Sheet 4 of 4
Ground Control Harness - Sheet 1 of 2
Ground Control Harness - Sheet 2 of 2
Platform Valve w/Jib Harness - Sheet 1 of 3
Platform Valve w/Jib Harness - Sheet 2 of 3
Platform Valve w/Jib Harness - Sheet 3 of 3
Lift Cylinder Harness
Deutz D2011L04 Engine Harness - Sheet 1 of 3
Deutz D2011L04 Engine Harness - Sheet 2 of 3
Deutz D2011L04 Engine Harness - Sheet 3 of 3
Deutz T4F Engine Harness - Sheet 1 of 5
Deutz T4F Engine Harness - Sheet 2 of 5
Deutz T4F Engine Harness - Sheet 3 of 5
Deutz T4F Engine Harness - Sheet 4 of 5
Deutz T4F Engine Harness - Sheet 5 of 5
Ford Engine Harness
Chassis Head and Tail Lights Harness - Sheet 1 of 2
Chassis Head and Tail Lights Harness - Sheet 2 of 2
Chassis Work Lights Harness - Sheet 1 of 2
Chassis Work Lights Harness - Sheet 2 of 2
ClearSky Harness
Platform Valve W/O Jib Harness - Sheet 1 of 2
Platform Valve W/O Jib Harness - Sheet 2 of 2
Skyguard GEN2 Platform Interface Harness
Electrical Schematic - Sheet 1 of 21
Electrical Schematic - Sheet 2 of 21
Electrical Schematic - Sheet 3 of 21
Electrical Schematic - Sheet 4 of 21
Electrical Schematic - Sheet 5 of 21
Electrical Schematic - Sheet 6 of 21
Electrical Schematic - Sheet 7 of 21
Electrical Schematic - Sheet 8 of 21
Electrical Schematic - Sheet 9 of 21
Electrical Schematic - Sheet 10 of 21
Electrical Schematic - Sheet 11 of 21
Electrical Schematic - Sheet 12 of 21
Electrical Schematic - Sheet 13 of 21
Electrical Schematic - Sheet 14 of 21
Electrical Schematic - Sheet 15 of 21
Electrical Schematic - Sheet 16 of 21
Electrical Schematic - Sheet 17 of 21
Electrical Schematic - Sheet 18 of 21
Electrical Schematic - Sheet 19 of 21
Electrical Schematic - Sheet 20 of 21
Electrical Schematic - Sheet 21 of 21
Deutz TD 2.9L4 (67 Hp) Specifications
Deutz D2011L04 Specifications
Ford MSG425-DF Specifications
Shell Spirax S4 TXM
Shell Tellus S2 VX 32
Quintolubric 888-46 Specs
Shell Naturelle HF-E46
Shell Tellus S4 VX 32
Torque Requirements
Inspection and Maintenance
Cylinder Drift
Inspection and Preventive Maintenance Schedule
Wheel Torque Chart
Drive Mode Speeds
Coupling Port Information Table - 2WS
Deutz Trouble Codes (TD2.9 L4 Engine)
Deutz Trouble Codes (D2011L04 Engine)
CAN to DTC Cross Reference (Ford MSG425 Engine)
SkyGuard Function Table
NPTF Pipe Thread
BSPT Pipe Thread
37° Flare (JIC) Thread - Steel
37° Flare (JIC) Thread - Aluminum/Brass
45° Flare (SAE) - Steel
45° Flare (SAE) - Aluminum/Brass
O-ring Face Seal (ORFS) - Steel
O-ring Face Seal (ORFS) - Aluminum/Brass
DIN 24° Cone (MBTL & MBTS)
Bulkhead Fittings (BH) - INCH
Bulkhead Fittings (BH) - METRIC
O-ring Boss (ORB) - Table 1 of 6
O-ring Boss (ORB) - Table 2 of 6
O-ring Boss (ORB) - Table 3 of 6
O-ring Boss (ORB) - Table 4 of 6
O-ring Boss (ORB) - Table 5 of 6
O-ring Boss (ORB) - Table 6 of 6
Metric Flat Face Port (MFF) - L Series - Table 1 of 3
Metric Flat Face Port (MFF) - L Series - Table 2 of 3
Metric Flat Face Port (MFF) - L Series - Table 3 of 3
Metric Flat Face Port (MFF) - S Series - Table 1 of 3
Metric Flat Face Port (MFF) - S Series - Table 2 of 3
Metric Flat Face Port (MFF) - S Series - Table 3 of 3
Metric Pipe Parallel O-Ring Boss (MPP)
British Standard Parallel Pipe Port (BSPP) - L Series - Table 1 of 3
British Standard Parallel Pipe Port (BSPP) - L Series - Table 2 of 3
British Standard Parallel Pipe Port (BSPP) - L Series - Table 3 of 3
British Standard Parallel Pipe Port (BSPP) - S Series - Table 1 of 3
British Standard Parallel Pipe Port (BSPP) - S Series - Table 2 of 3
British Standard Parallel Pipe Port (BSPP) - S Series - Table 3 of 3
Flange Code (FL61 & FL62) - Inch Fasteners
Flange Code (FL61 & FL62) - Metric Fasteners
Analyzer Abbreviations
Machine Configuration Programming Information - Software Version P2.14
Machine Configuration Programming Settings - Software Version P2.14
Machine Personality Settings and Function Speed (Software Version P2.14)
Diagnostic Menu Descriptions
Accessory Weights
SkyGlazier Capacity Reductions
Pipe Rack Capacity Reductions
LSS Troubleshooting Chart
Diagnostic Trouble Codes
Wiring Harness Connector Labels