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JLG 660SJC Boom Lift Parts Manual

586 pages · Publication 31215038

$69.71
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Models
660SJC
Manual type
Parts Manual
Pages
586
Publication
31215038
Condition
Brand new
JLG 660SJC Boom Lift Parts Manual, publication 31215038

What's inside

From the manual's own table of contents: 112 sections, 212 entries. See sample pages (PDF, 641 KB)

General57 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. HINOWA FRAME ASSEMBLY (WITH STEEL TRACKS)
  • FIGURE 1-2. HINOWA FRAME ASSEMBLY (WITH RUBBER TRACKS)
  • FIGURE 1-3. HINOWA FRAME ASSEMBLY (WITH RUBBER PADS)
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. VALVE INSTALLATION
  • FIGURE 2-2. MAIN VALVE ASSEMBLY
  • FIGURE 2-3. SWING DRIVE INSTALLATION
  • FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY
  • FIGURE 2-5. TURNTABLE BEARING AND LUBE INSTALLATION
  • FIGURE 2-6. TURNTABLE LOCK INSTALLATION
  • FIGURE 2-7. ROTARY COUPLING INSTALLATION
  • FIGURE 2-8. TANKS INSTALLATION - DIESEL MACHINES (POLY FUEL TANK)
  • FIGURE 2-9. TANKS INSTALLATION - DIESEL MACHINES (STEEL FUEL TANK)
  • FIGURE 2-10. HYDRAULIC TANK ASSEMBLY
  • FIGURE 2-11. BATTERY AND AUXILIARY PUMP INSTALLATION
  • FIGURE 2-12. BATTERY AND AUXILIARY PUMP W/DISCONNECT SWITCH INSTALLATION
  • FIGURE 2-13. ELECTRICAL COMPONENTS INSTALLATION
  • FIGURE 2-14. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ TD2.9L4 (STAGE V) ENGINES)
  • FIGURE 2-15. GROUND CONTROL PANEL ASSEMBLY
  • FIGURE 2-16. GROUND CONTROL PANEL ASSEMBLY - WITH DEUTZ TD2.9L4 (STAGE V) ENGINE
  • FIGURE 2-17. KEYSWITCH INSTALLATION (ALL SPECS EXCEPT CE SPECS)
  • FIGURE 2-18. KEYSWITCH INSTALLATION (CE SPECS) (PVC 2001)
  • FIGURE 2-19. KEYSWITCH INSTALLATION (CE SPECS) (PVC 2007)
  • FIGURE 2-20. LIGHT PANEL INSTALLTION
  • FIGURE 2-21. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)
  • FIGURE 2-22. STROBE LIGHT INSTALLATION - BLUE (OPTIONAL)
  • FIGURE 2-23. STROBE LIGHT INSTALLATION
  • FIGURE 2-24. WHITE NOISE ALARM INSTALLATION
  • FIGURE 2-25. HOODS INSTALLATIONS - ABS
  • FIGURE 2-26. HOOD ASSEMBLY - TANK SIDE (ABS)
  • FIGURE 2-27. HOOD ASSEMBLY - ENGINE SIDE (ABS)
  • FIGURE 2-28. HOODS INSTALLATIONS - STEEL
  • FIGURE 2-29. HOOD ASSEMBLY - TANK SIDE (STEEL)
  • FIGURE 2-30. HOOD ASSEMBLY - ENGINE SIDE (STEEL)
  • FIGURE 2-31. HOOD INSULATION INSTALLATION (STEEL HOODS)
  • FIGURE 2-32. NOISE REDUCTION PACKAGE
  • FIGURE 2-33. COVERS INSTALLATION
  • SECTION 3 - ENGINE
  • FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE
  • FIGURE 3-2. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE
  • FIGURE 3-3. DEUTZ D2011 ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE
  • FIGURE 3-4. DEUTZ D2011 ENGINE INSTALLATION - WITH ARCTIC PACKAGE
  • FIGURE 3-5. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE
  • FIGURE 3-6. DEUTZ D2011 ENGINE ASSEMBLY - WITH ARCTIC PACKAGE
  • FIGURE 3-7. DEUTZ D2011 ENGINE COMPONENTS
  • FIGURE 3-8. DEUTZ TD2.9L4 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE
  • FIGURE 3-9. DEUTZ TD2.9L4 ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE
  • FIGURE 3-10. DEUTZ TD2.9L4 ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (PVC 2001)
  • FIGURE 3-11. DEUTZ TD2.9L4 ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (PVC 2007)
  • FIGURE 3-12. DEUTZ TD2.9L4 ENGINE INSTALLATION - WITH ARCTIC PACKAGE
  • FIGURE 3-13. DEUTZ TD2.9L4 ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE
  • FIGURE 3-14. DEUTZ TD2.9L4 ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (PVC 2001)
  • FIGURE 3-15. DEUTZ TD2.9L4 ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (PVC 2007)
  • FIGURE 3-16. DEUTZ TD2.9L4 ENGINE COMPONENTS
  • FIGURE 3-17. DEUTZ TD2.9L4 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (CHINA SPECS ONLY)
  • FIGURE 3-20. DEUTZ TD2.9L4 ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (CHINA SPECS ONLY) (PVC 2001)
FIGURE 3-21. DEUTZ TD2.9L4 ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (CHINA SPECS ONLY) (PVC 2007)
FIGURE 3-22. DEUTZ TD2.9L4 ENGINE INSTALLATION - WITH ARCTIC PACKAGE (CHINA SPECS ONLY)
FIGURE 3-25. DEUTZ TD2.9L4 ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (CHINA SPECS ONLY) (PVC 2001)
FIGURE 3-26. DEUTZ TD2.9L4 ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (CHINA SPECS ONLY) (PVC 2007)
FIGURE 3-27. DEUTZ TD2.9L4 ENGINE COMPONENTS (CHINA SPECS ONLY)
FIGURE 3-28. DEUTZ TD2.9L4 (STAGE V PRE-BUY) ENGINE INSTALLATION
FIGURE 3-29. DEUTZ TD2.9L4 (STAGE V PRE-BUY) ENGINE AND PUMP SUB-ASSEMBLY
FIGURE 3-30. DEUTZ TD2.9L4 (STAGE V PRE-BUY) ENGINE ASSEMBLY
FIGURE 3-31. DEUTZ TD2.9L4 (STAGE V PRE-BUY) ENGINE COMPONENTS
FIGURE 3-32. DEUTZ TD2.9L4 (STAGE V) ENGINE INSTALLATION
FIGURE 3-33. DEUTZ TD2.9L4 (STAGE V) ENGINE AND PUMP SUB-ASSEMBLY
FIGURE 3-34. DEUTZ TD2.9L4 (STAGE V) ENGINE ASSEMBLY
FIGURE 3-35. PUMP COUPLING KIT (DEUTZ ENGINES)
FIGURE 3-36. PISTON PUMP ASSEMBLY- FRONT
FIGURE 3-37. PISTON PUMP ASSEMBLY- REAR
FIGURE 3-38. FUEL FILTER INSTALLATION (STEEL FUEL TANK) (DEUTZ D2011 ENGINES)
FIGURE 3-39. FUEL FILTER INSTALLATION (DEUTZ TD2.9L4 ENGINES)
FIGURE 3-40. FUEL FILTER ASSEMBLY (DEUTZ TD2.9L4 ENGINES)
FIGURE 3-41. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE
FIGURE 3-42. DEUTZ 2.9L4 EXHAUST INSTALLATION (CHINA SPECS ONLY) (PVC 2001)
FIGURE 3-43. DEUTZ 2.9L4 EXHAUST INSTALLATION (CHINA SPECS ONLY) (PVC 2007)
FIGURE 3-44. ENGINE HOOD BAFFLES INSTALLATION - ABS HOODS
FIGURE 3-45. ENGINE HOOD BAFFLES INSTALLATION - STEEL HOODS
Show all 113 sections
FIGURE 3-46. TRAY JACK INSTALLATION
FIGURE 3-47. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ D2011 ENGINES)
FIGURE 3-48. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ D2011 ENGINES)
FIGURE 3-49. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ TD2.9L4 ENGINES)
FIGURE 3-50. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ TD2.9L4 ENGINES)
FIGURE 3-51. 2500W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-52. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-53. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 ENGINES) (OPTIONAL)
FIGURE 3-54. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-55. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-56. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ TD2.9L4 ENGINES) (OPTIONAL)
FIGURE 3-57. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 ENGINES) (OPTIONAL)
FIGURE 3-58. 7500W SKYPOWER GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-59. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-60. 7500W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ TD2.9L4 ENGINES) (OPTIONAL)
FIGURE 3-61. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 ENGINES) (OPTIONAL)
SECTION 4 - BOOM
FIGURE 4-1. BOOM INSTALLATION
FIGURE 4-2. BOOM ASSEMBLY
FIGURE 4-3. JIB ASSEMBLY
FIGURE 4-4. PLATFORM ROTATOR ASSEMBLY
FIGURE 4-5. POWER TRACK INSTALLATION (PVC 2001)
FIGURE 4-6. POWER TRACK INSTALLATION (PVC 2007)
FIGURE 4-7. BOOM VALVES INSTALLATION
FIGURE 4-8. PLATFORM VALVE ASSEMBLY
FIGURE 4-9. BOOM SENSORS INSTALLATION
FIGURE 4-10. PLATFORM SUPPORT INSTALLATION - WITH LSS
SECTION 5 - PLATFORM
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
FIGURE 5-2. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPBAR
FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPGATE
FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE42 topics
  • FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
  • FIGURE 5-10. TRAY ASSEMBLY
  • FIGURE 5-11. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION
  • FIGURE 5-12. CONSOLE BOX ASSEMBLY
  • FIGURE 5-13. CONTROLLER ASSEMBLY (DRIVE AND STEER)
  • FIGURE 5-14. CONTROLLER ASSEMBLY (LIFT AND SWING)
  • FIGURE 5-15. LIGHT PANEL INSTALLATION
  • FIGURE 5-16. FOOTSWITCH ASSEMBLY
  • FIGURE 5-17. SKYGUARD BAR INSTALLATION
  • FIGURE 5-18. SKYEYE INSTALLATION
  • FIGURE 5-19. SKYGLAZIER INSTALLATION (ANSI, AUSTRALIAN AND CSA SPECS)
  • FIGURE 5-20. SKYLINE INSTALLATION
  • FIGURE 5-21. SKYWELDER INSTALLATION (50HZ)
  • FIGURE 5-22. SKYWELDER INSTALLATION (60HZ)
  • FIGURE 5-23. SKYWELDER PREP PACKAGE (60HZ)
  • FIGURE 5-24. WELDER ASSEMBLY
  • SECTION 6 - CYLINDER
  • FIGURE 6-1. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE
  • FIGURE 6-2. LIFT CYLINDER ASSEMBLY - BOOM
  • FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB
  • FIGURE 6-4. TELESCOPE CYLINDER ASSEMBLY
  • SECTION 7 - HYDRAULIC
  • FIGURE 7-1. STANDARD HYDRAULIC DIAGRAM
  • SECTION 8 - ELECTRICAL
  • FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION -110V (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
  • GENERATOR)
  • FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS WITH 4000W/50HZ GENERATOR)
  • 4000W/50HZ GENERATOR)
  • AUSTRALIAN, CE AND CHINA SPECS)
  • AUSTRALIAN & CE SPECS)
  • EXCEPT AUSTRALIAN & CE SPECS)
  • FIGURE 8-15. AC BREAKER BOX INSTALLATION - SINGLE DOUBLE POLE BREAKER
  • FIGURE 8-16. AC BREAKER BOX INSTALLATION - 3 BREAKERS
  • SPECS)
  • FIGURE 8-18. AC CABLES AND CLAMPS INSTALLATION - WITHOUT GENERATOR (ANSI & CSA SPECS)
  • FIGURE 8-19. AC CABLES AND CLAMPS INSTALLATION - WITH 2500W GENERATOR
  • FIGURE 8-20. AC CABLES AND CLAMPS INSTALLATION - WITH 4000W-50HZ GENERATOR
  • FIGURE 8-21. AC CABLES AND CLAMPS INSTALLATION - WITH 4000W-60HZ GENERATOR
  • FIGURE 8-22. AC CABLES AND CLAMPS INSTALLATION - WITH 7500W SKYPOWER GENERATOR
  • FIGURE 8-23. BATTERY DISCONNECT SWITCH INSTALLATION
  • FIGURE 8-24. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITHOUT 4000W/50HZ GENERATOR)
  • FIGURE 8-25. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITH 4000W/50HZ GENERATOR)
FIGURE 8-26. BREAKER BOX KIT - 3 BREAKERS
FIGURE 8-27. BOOM ANGLE SENSOR HARNESS
FIGURE 8-28. BOOM CABLE - LOWER
FIGURE 8-29. BOOM CABLE - UPPER
FIGURE 8-30. CAPACITY PROXIMITY HARNESS
FIGURE 8-31. CAPACITY PROXIMITY HARNESS
FIGURE 8-32. CAPACITY PROXIMITY HARNESS (DEUTZ TD2.9L4 (STAGE V) ENGINES)
FIGURE 8-33. ELECTRICAL COMPONENTS INSTALLATION
FIGURE 8-34. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ TD2.9L4 (STAGE V) ENGINES)
FIGURE 8-35. ENGINE HARNESS - DEUTZ D2011 ENGINES
FIGURE 8-38. ENGINE HARNESS - DEUTZ TD2.9L4 (STAGE V) ENGINES
FIGURE 8-39. FUEL PUMP HARNESS - DEUTZ TD2.9L4 ENGINE
FIGURE 8-40. FUEL HARNESS - DEUTZ TD2.2L4 (STAGE V) ENGINE
FIGURE 8-41. GENERATOR HARNESS - 2500W
FIGURE 8-42. GENERATOR HARNESS - 4000W
FIGURE 8-43. GENERATOR HARNESS - 7500W SKYPOWER
FIGURE 8-44. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ D2011 ONLY)
FIGURE 8-45. GROUND CONTROL HARNESS
FIGURE 8-46. INTERFACE HARNESS - WITH 1 CELL LSS
FIGURE 8-47. LEFT DRIVE HARNESS
FIGURE 8-48. LIFT CYLINDER HARNESS
FIGURE 8-49. MAIN VALVE HARNESS
FIGURE 8-50. PLATFORM CONSOLE HARNESS
FIGURE 8-51. PLATFORM VALVE HARNESS
FIGURE 8-52. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
FIGURE 8-53. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
FIGURE 8-54. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2X4 BOX (CE SPEC)
FIGURE 8-55. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)
FIGURE 8-56. RECEPTACLE BOX KIT - 220V AFSINT107 (CE SPEC)
FIGURE 8-57. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-58. SKYEYE EMITTER HARNESS
FIGURE 8-59. 4. SKYEYE RECEIVER HARNESS
FIGURE 8-60. SKYLINE HARNESS
FIGURE 8-61. STROBE LIGHT CONTROL HARNESS
FIGURE 8-62. TELE PROXIMITY HARNESS
FIGURE 8-63. TURNTABLE HARNESS
FIGURE 8-64. WHITE NOISE ALARM HARNESS
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - 660SJC (ANSI SPECS - ENGLISH LANGUAGE)
FIGURE 9-2. DECAL INSTALLATION - 660SJC (BRAZIL SPECS - PORTUGUESE/SPANISH LANGUAGES)
FIGURE 9-3. DECAL INSTALLATION - 660SJC (CE SPECS - ENGLISH LANGUAGE)
FIGURE 9-4. DECAL INSTALLATION - 660SJC (CHINESE SPECS - ENGLISH/SIMPLIFIED CHINESE LANGUAGES)
FIGURE 9-5. DECAL INSTALLATION - 660SJC (CHINESE SPECS - ENGLISH/TRADITIONAL CHINESE LANGUAGES)
FIGURE 9-6. DECAL INSTALLATION - 660SJC (CSA SPECS - ENGLISH/FRENCH LANGUAGES)
FIGURE 9-7. DECAL INSTALLATION - 660SJC (JAPANESE SPECS - ENGLISH/JAPANESE LANGUAGES)
FIGURE 9-8. DECAL INSTALLATION - 660SJC (KOREAN SPECS - ENGLISH/KOREAN LANGUAGES)
FIGURE 9-9. DECAL INSTALLATION - 660SJC (LATIN AMERICA SPECS - ENGLISH/SPANISH LANGUAGES)
FIGURE 9-10. DECAL INSTALLATION - OPTIONS
FIGURE 9-11. SKYWELDER DECAL INSTALLATION - 50HZ (AUSTRALIAN AND CE SPECS)
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS
FIGURE 11-1. SPECIAL OPTIONS1 topic
  • PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (586 pages). Open the sample pages (PDF, 640 KB)

Sample pages from the JLG 660SJC Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 143: Sensor, Coolant Level (Part of Item 63)
  • Parts illustration, page 323: SECTION 5 - PLATFORM
  • Parts illustration, page 377: SECTION 6 - CYLINDER

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 586 pages

Quantity one is the manual described above.

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Other editions and similar models

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