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JLG 8010H Boom Lift Parts Manual

1,024 pages · Publication 31211278

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Models
8010H
Manual type
Parts Manual
Pages
1,024
Publication
31211278
Condition
Brand new
JLG 8010H Boom Lift Parts Manual, publication 31211278

What's inside

From the manual's own table of contents: 213 sections, 455 entries. See sample pages (PDF, 553 KB)

General53 topics
  • SECTION 1 - FRAME AND ATTACHING PARTS
  • FIGURE 1-1. FRAME WELDMENT
  • FIGURE 1-2. FRAME WELDMENT (TUV)
  • FIGURE 1-3. GROMMETS INSTALLATION
  • FIGURE 1-4. TANK INSTALLATION
  • FIGURE 1-5. TANK INSTALLATION (TUV)
  • FIGURE 1-6. FUEL TANK INSTALLATION
  • FIGURE 1-7. FUEL TANK INSTALLATION (TUV)
  • FIGURE 1-8. HYDRAULIC TANK INSTALLATION
  • FIGURE 1-9. TANK SUPPORT INSTALLATION
  • FIGURE 1-10. FUEL TANK ASSEMBLY
  • FIGURE 1-11. LOCKING FUEL CAP
  • FIGURE 1-12. HYDRAULIC TANK ASSEMBLY
  • FIGURE 1-13. COUNTERWEIGHT INSTALLATION
  • FIGURE 1-14. ENGINE ENCLOSURE INSTALLATION
  • FIGURE 1-15. ENGINE ENCLOSURE ASSEMBLY
  • FIGURE 1-16. ENGINE HOOD ASSEMBLY
  • FIGURE 1-17. ENGINE HOOD INSULATION INSTALLATION
  • FIGURE 1-18. COVER INSTALLATION (ULS)
  • FIGURE 1-19. COVER INSTALLATION (LS)
  • FIGURE 1-20. FRAME COVER INSTALLATION
  • FIGURE 1-21. FRONT LOWER COVER INSTALLATION
  • FIGURE 1-22. PAD LOCK
  • FIGURE 1-23. REFLECTORS INSTALLATION
  • FIGURE 1-24. MIRROR INSTALLATION
  • FIGURE 1-25. MIRROR INSTALLATION
  • FIGURE 1-26. WHEEL CHOCK INSTALLATION
  • SECTION 2 - BOOM
  • FIGURE 2-1. BOOM INSTALLATION
  • FIGURE 2-2. BOOM INSTALLATION
  • FIGURE 2-3. BOOM ASSEMBLY
  • FIGURE 2-4. BOOM ASSEMBLY
  • FIGURE 2-5. FIRST BOOM SECTION ASSEMBLY
  • FIGURE 2-6. FIRST BOOM SECTION ASSEMBLY
  • FIGURE 2-7. SECOND BOOM SECTION ASSEMBLY
  • FIGURE 2-8. SECOND BOOM SECTION ASSEMBLY
  • FIGURE 2-9. THIRD BOOM SECTION ASSEMBLY
  • FIGURE 2-10. COUPLER INSTALLATION (MANUAL)
  • FIGURE 2-11. COUPLER INSTALLATION (HYDRAULIC)
  • FIGURE 2-12. COUPLER LOCKING CYLINDER ASSEMBLY
  • FIGURE 2-13. BOOM ANGLE INDICATOR INSTALLATION
  • FIGURE 2-14. BOOM PROP INSTALLATION
  • FIGURE 2-15. BOOM PROP BRACKET ASSEMBLY
  • FIGURE 2-16. MANUAL COUPLER PIN HOLDER INSTALLATION
  • FIGURE 2-17. BOOM BRUSHES INSTALLATION
  • SECTION 3 - ATTACHMENTS
  • FIGURE 3-1. ATTACHMENT RECOGNITION INSTALLATION
  • FIGURE 3-2. COMPONENTS ATTACHMENT RECOGNITION INSTALLATION
  • FIGURE 3-3. CARRIAGE ASSEMBLY, (60IN/1524MM)
  • FIGURE 3-4. CARRIAGE ASSEMBLY, (72IN/1829MM)
  • FIGURE 3-5. CARRIAGE ASSEMBLY, (87IN/2290MM)
  • FIGURE 3-6. DUAL FORK POSITIONING SIDE SHIFT CARRIAGE, (75IN/1899MM)
  • FIGURE 3-7. DUAL FORK POSITIONING CARRIAGE, (72IN/1829MM)
FIGURE 3-16. COUPLER MOUNTED WINCH
FIGURE 3-17. BALE HANDLER (ROUND)
FIGURE 3-18. BALE HANDLER (SQUARE)
FIGURE 3-19. PIPE HANDLER CARRIAGE
FIGURE 3-20. TIRE HANDLER CARRIAGE
FIGURE 3-21. LOG HANDLER CARRIAGE
FIGURE 3-22. STEEL COIL HANDLER CARRIAGE
FIGURE 3-27. FORK RETENTION INSTALLATION
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE POD COMPONENT INSTALLATION (ULS)
FIGURE 4-2. ENGINE POD COMPONENT INSTALLATION (LS)
FIGURE 4-3. ENGINE INSTALLATION (LS)
FIGURE 4-4. ENGINE POD COMPONENT INSTALLATION (MINING) (ULS)
FIGURE 4-5. ENGINE POD COMPONENT INSTALLATION (MINING) (LS)
FIGURE 4-6. ENGINE POD INSTALLATION (MINING) (LS - HIGH AMBIENT)
FIGURE 4-7. ENGINE INSTALLATION (ULS)
FIGURE 4-10. ENGINE MOUNT INSTALLATION
FIGURE 4-11. AIR INTAKE INSTALLATION (ULS)
FIGURE 4-12. AIR INTAKE INSTALLATION (LS)
FIGURE 4-13. AIR CLEANER INSTALLATION
FIGURE 4-14. AIR INTAKE DUCT INSTALLATION
FIGURE 4-15. PRIMARY FUEL FILTER INSTALLATION (ULS)
FIGURE 4-16. PRIMARY FUEL FILTER INSTALLATION (LS)
Show all 214 sections
FIGURE 4-17. REMOTE FUEL PUMP INSTALLATION
FIGURE 4-18. FUEL LINES INSTALLATION
FIGURE 4-19. FUEL LINES INSTALLATION
FIGURE 4-20. FUEL LINES INSTALLATION
FIGURE 4-21. HYDROSTATIC ADAPTOR INSTALLATION
FIGURE 4-22. DUAL DRIVE SUPPORT ASSEMBLY
FIGURE 4-23. HYDROSTATIC DRIVE PUMP INSTALLATION
FIGURE 4-24. HYDROSTATIC DRIVE PUMP ASSEMBLY
FIGURE 4-25. IMPLEMENT PUMP INSTALLATION
FIGURE 4-26. IMPLEMENT PUMP ASSEMBLY
FIGURE 4-27. DEF COOLANT LINES INSTALLATION (ULS)
FIGURE 4-28. COOLING PACKAGE INSTALLATION
FIGURE 4-29. COOLING PACKAGE INSTALLATION (LS)
FIGURE 4-30. COOLING PACKAGE INSTALLATION (TUV)
FIGURE 4-31. COOLING PACKAGE INSTALLATION
FIGURE 4-32. RADIATOR, COOLING PACKAGE
FIGURE 4-33. COOLANT LINES INSTALLATION
FIGURE 4-34. RADIATOR LINES INSTALLATION
FIGURE 4-35. CAC LINES INSTALLATION
FIGURE 4-36. SURGE TANK INSTALLATION
FIGURE 4-37. TRANSMISION OIL COOLER LINES INSTALLATION
FIGURE 4-38. TRANSMISION OIL COOLER LINES INSTALLATION (TUV)
FIGURE 4-39. FAN GUARD INSTALLATION
FIGURE 4-40. FAN GUARD (REVERSING) INSTALLATION
FIGURE 4-41. COOLING FAN INSTALLATION
FIGURE 4-42. REVERSE COOLING FAN INSTALLATION
FIGURE 4-43. COOLING FAN INSTALLATION
FIGURE 4-44. COMPRESSOR COVER INSTALLATION
FIGURE 4-45. EXHAUST INSTALLATION (ULS)
FIGURE 4-46. EXHAUST INSTALLATION (LS)
FIGURE 4-47. DEF CONTROL MODULE INSTALLATION
FIGURE 4-48. DEF LINES INSTALLATION
FIGURE 4-49. DEF TANK INSTALLATION
FIGURE 4-50. DEF TANK ASSEMBLY
FIGURE 4-51. MUFFLER INSTALLATION (LS)
FIGURE 4-52. MUFFLER INSTALLATION (LS)59 topics
  • FIGURE 4-53. HEATER LINES INSTALLATION (ULS)
  • FIGURE 4-54. HEATER LINES INSTALLATION (LS)
  • FIGURE 4-55. A/C PUMP INSTALLATION
  • FIGURE 4-56. A/C LINES INSTALLATION
  • FIGURE 4-57. BLOCK HEATER INSTALLATION (230V) (ULS)
  • FIGURE 4-58. BLOCK HEATER INSTALLATION (115V) (ULS)
  • FIGURE 4-59. BLOCK HEATER INSTALLATION (230V) (LS)
  • FIGURE 4-60. BLOCK HEATER INSTALLATION (115V) (LS)
  • FIGURE 4-61. AIR SHUT OFF VALVE
  • FIGURE 4-62. ASO VALVE
  • FIGURE 4-63. AIR CLEANER FILTER ASSEMBLY
  • SECTION 5 - DRIVETRAIN
  • FIGURE 5-1. DRIVETRAIN INSTALLATION
  • FIGURE 5-2. FRONT AXLE INSTALLATION
  • FIGURE 5-3. FRONT AXLE MOUNTING INSTALLATION
  • FIGURE 5-4. FRONT AXLE LINES INSTALLATION
  • FIGURE 5-5. REAR AXLE INSTALLATION
  • FIGURE 5-6. REAR AXLE MOUNTING INSTALLATION
  • FIGURE 5-7. REAR AXLE LINES INSTALLATION
  • FIGURE 5-8. FRONT AXLE
  • FIGURE 5-9. FRONT AXLE, CENTRAL HOUSING
  • FIGURE 5-10. FRONT AXLE, DIFFERENTIAL
  • FIGURE 5-11. FRONT AXLE, HUB REDUCTION
  • FIGURE 5-12. FRONT AXLE, BRAKES
  • FIGURE 5-13. FRONT AXLE, STEERING
  • FIGURE 5-14. FRONT AXLE, TRUNION
  • FIGURE 5-15. REAR AXLE
  • FIGURE 5-16. REAR AXLE, CENTRAL HOUSING
  • FIGURE 5-17. REAR AXLE, DIFFERENTIAL
  • FIGURE 5-18. REAR AXLE, HUB REDUCTION
  • FIGURE 5-19. REAR AXLE, BRAKES
  • FIGURE 5-20. REAR AXLE, STEERING
  • FIGURE 5-21. REAR AXLE, TRUNION
  • FIGURE 5-22. DIFFERENTIAL KIT
  • FIGURE 5-23. DIFFERENTIAL KIT
  • FIGURE 5-24. STEERING CASE KIT (RF, LR)
  • FIGURE 5-25. STEERING CASE KIT (LF, RR)
  • FIGURE 5-26. TRUNION KIT
  • FIGURE 5-27. RING GEAR SUPPORT KIT
  • FIGURE 5-28. REDUCTION BUSHING KIT
  • FIGURE 5-29. PLANET GEAR CARRIER KIT
  • FIGURE 5-30. GEARBOX INSTALLATION
  • FIGURE 5-31. GEAR BOX
  • FIGURE 5-32. HYDROSTATIC MOTOR INSTALLATION
  • FIGURE 5-33. HYDROSTATIC MOTOR ASSEMBLY
  • FIGURE 5-34. DRIVE SHAFT INSTALLATION
  • FIGURE 5-36. RIGHT TIRE/WHEEL ASSEMBLY (AIR 17.5-25 - 20 PLY)
  • FIGURE 5-37. LEFT TIRE/WHEEL ASSEMBLY (AIR 17.5-25 - 20 PLY)
  • FIGURE 5-40. RIGHT TIRE/WHEEL ASSEMBLY (AIR 17.5 R25 - RADIAL)
  • FIGURE 5-41. LEFT TIRE/WHEEL ASSEMBLY (AIR 17.5 R25 - RADIAL)
  • FIGURE 5-43. TIRE/WHEEL ASSEMBLY (AIR 17.5-25 - PLY)
  • FIGURE 5-44. FENDER INSTALLATION
  • FIGURE 5-45. RH FENDER ASSEMBLY
  • FIGURE 5-46. LH FENDER ASSEMBLY
  • SECTION 6 - CAB
  • FIGURE 6-1. CAB MOUNTING INSTALLATION
  • FIGURE 6-2. FRONT CAB MOUNT BRACKET INSTALLATION
  • FIGURE 6-3. CAB MOUNTS INSTALLATION
  • FIGURE 6-4. CAB STEP INSTALLATION
FIGURE 6-5. CAB COMPONENTS INSTALLATION
FIGURE 6-6. CAB INSTALLATION
FIGURE 6-7. CAB ASSEMBLY
FIGURE 6-8. DOOR INSTALLATION
FIGURE 6-9. DOOR ASSEMBLY (AG)
FIGURE 6-10. CAB DOOR
FIGURE 6-11. DOOR UPPER GLASS ASSEMBLY
FIGURE 6-12. CAB LATCH ASSEMBLY
FIGURE 6-13. CAB DOOR TRIGGER ASSEMBLY
FIGURE 6-14. DOOR STRAP INSTALLATION
FIGURE 6-15. REAR WINDOW INSTALLATION
FIGURE 6-16. REAR WINDOW GROUP
FIGURE 6-17. CAB PLUG GROUP
FIGURE 6-18. BASIC MIRROR INSTALLATION
FIGURE 6-19. INTERIOR MIRROR INSTALLATION
FIGURE 6-20. INTERIOR MIRROR
FIGURE 6-21. FRONT WIPER INSTALLATION
FIGURE 6-22. WASHER TANK INSTALLATION
FIGURE 6-23. WASHER BOTTLE
FIGURE 6-24. FRONT COVER INSTALLATION
FIGURE 6-25. FRONT DUCT COVER
FIGURE 6-26. FILTER TRAY PANEL
FIGURE 6-27. LEVEL INDICATOR INSTALLATION
FIGURE 6-28. REAR WIPER INSTALLATION
FIGURE 6-29. MULTIFUNCTION DISPLAY INSTALLATION
FIGURE 6-30. SEAT INSTALLATION (CLOTH)
FIGURE 6-31. SEAT ASSEMBLY
FIGURE 6-32. SEAT INSTALLATION (AIR SUSPENSION - STANDARD)
FIGURE 6-33. SEAT ASSEMBLY (AIR SUSPENSION - STANDARD)
FIGURE 6-34. SEAT INSTALLATION (AIR SUSPENSION - PREMIUM)
FIGURE 6-35. SEAT ASSEMBLY (AIR SUSPENSION - PREMIUM)
FIGURE 6-36. UPPER SEAT ASSEMBLY
FIGURE 6-37. SUSPENSION KIT
FIGURE 6-38. HEATER INSTALLATION
FIGURE 6-39. HEATER AND A/C INSTALLATION (CAB PARTS)
FIGURE 6-40. CAB CONDENSER ASSEMBLY
FIGURE 6-41. CONDENSER
FIGURE 6-42. A/C RECEIVER DRIER
FIGURE 6-43. HEATER ASSEMBLY
FIGURE 6-44. HEATER AND A/C ASSEMBLY
FIGURE 6-45. HVAC CAB ACTUATOR
FIGURE 6-46. HEATER
FIGURE 6-47. HEATER
FIGURE 6-48. HEATER AND A/C
FIGURE 6-49. HEATER AND A/C
FIGURE 6-50. ROOF WIPER INSTALLATION
FIGURE 6-51. HEADLINER INSTALLATION
FIGURE 6-52. HEADLINER/RADIO READY PACKAGE INSTALLATION
FIGURE 6-53. CAB TRIM INSTALLATION
FIGURE 6-54. DASH COVER ASSEMBLY
FIGURE 6-55. DASH COVER ASSEMBLY
FIGURE 6-56. REAR PANEL COVER ASSEMBLY
FIGURE 6-57. ADJUSTABLE ARMREST INSTALLATION
FIGURE 6-58. ROOF CAP INSTALLATION (NO A/C)
FIGURE 6-59. ROOF CAP INSTALLATION (A/C)
FIGURE 6-60. RETRACTABLE SUNSCREEN INSTALLATION
FIGURE 6-61. FLOOR MAT INSTALLATION
FIGURE 6-62. SEAT BELT INSTALLATION (3IN)
FIGURE 6-63. SEAT BELT INSTALLATION (2IN)
FIGURE 6-64. ENCLOSED CAB FRONT COVER INSTALLATION
FIGURE 6-65. CAB GUARD INSTALLATION (TOP)
FIGURE 6-66. CAB GUARD INSTALLATION (FRONT)
FIGURE 6-67. CAB GUARD INSTALLATION (TOP AND FRONT)
FIGURE 6-68. EXTERNAL WINDOW RELEASE INSTALLATION (ANSI - ENGLISH)
FIGURE 6-69. EXTERNAL WINDOW RELEASE INSTALLATION (ANSI - ENGLISH/FRENCH)
FIGURE 6-70. EXTERNAL WINDOW RELEASE INSTALLATION (ISO)
FIGURE 6-71. ARMREST63 topics
  • FIGURE 6-72. FIXED ARMREST BRACKET
  • FIGURE 6-73. MOVING ARMREST BRACKET
  • SECTION 7 - CONTROLS
  • FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION
  • FIGURE 7-2. ACCELERATOR PEDAL
  • FIGURE 7-3. BRAKE PEDAL INSTALLATION
  • FIGURE 7-4. BRAKE PEDAL ASSEMBLY
  • FIGURE 7-5. BRAKE SENSOR INSTALLATION
  • FIGURE 7-6. SWITCH PLATE ASSEMBLY
  • FIGURE 7-7. PARK BRAKE INSTALLATION
  • FIGURE 7-8. TILT STEERING COLUMN INSTALLATION
  • FIGURE 7-9. TILT STEERING COLUMN
  • FIGURE 7-10. COLUMN SHIFT INSTALLATION (2 SPEED)
  • FIGURE 7-11. COLUMN SHIFT INSTALLATION (0 SPEED)
  • FIGURE 7-12. STEERING WHEEL INSTALLATION
  • FIGURE 7-13. STEERING WHEEL
  • FIGURE 7-14. HORN BUTTON INSTALLATION
  • FIGURE 7-15. JOYSTICK INSTALLATION (2 SPEED)
  • FIGURE 7-16. JOYSTICK INSTALLATION
  • FIGURE 7-17. WIPER-TURN SWITCH
  • SECTION 8 - HYDRAULIC CIRCUITS
  • FIGURE 8-1. MAIN HYDRAULIC INSTALLATION
  • FIGURE 8-2. MAIN HYDRAULIC INSTALLATION (TUV)
  • FIGURE 8-3. BOOM HYDRAULIC INSTALLATION
  • FIGURE 8-4. REMOTE GREASE INSTALLATION
  • FIGURE 8-5. FRAME LEVEL INSTALLATION
  • FIGURE 8-6. FRAME LEVEL CYLINDER INSTALLATION
  • FIGURE 8-7. FRAME LEVEL VALVE ASSEMBLY
  • FIGURE 8-8. BOOM RAISE HOSE INSTALLATION (NO RIDE CONTROL)
  • FIGURE 8-9. BOOM RAISE COUNTERBALANCE VALVE (NO RIDE CONTROL)
  • FIGURE 8-10. BOOM RAISE HOSE INSTALLATION (RIDE CONTROL)
  • FIGURE 8-11. RIDE AND FLOAT VALVE ASSEMBLY
  • FIGURE 8-12. BOOM AUX HYDRAULIC INSTALLATION (MANUAL - SINGLE)
  • FIGURE 8-13. BOOM AUX HYDRAULIC INSTALLATION (MANUAL - TWIN)
  • FIGURE 8-14. DIVERTER VALVE ASSEMBLY
  • FIGURE 8-15. BOOM AUX HYDRAULIC INSTALLATION (HYDRAULIC - SINGLE)
  • FIGURE 8-16. DIVERTER VALVE ASSEMBLY
  • FIGURE 8-17. BOOM AUX HYDRAULIC INSTALLATION (HYDRAULIC - TWIN)
  • FIGURE 8-18. DIVERTER VALVE ASSEMBLY
  • FIGURE 8-19. MAIN CONTROL VALVE INSTALLATION
  • FIGURE 8-20. MAIN CONTROL VALVE ASSEMBLY
  • FIGURE 8-21. STEERING SELECT VALVE INSTALLATION
  • FIGURE 8-22. STEERING SELECT VALVE ASSEMBLY
  • FIGURE 8-23. FRAME LEVEL VALVE INSTALLATION
  • FIGURE 8-24. FRAME LEVEL VALVE ASSEMBLY
  • FIGURE 8-25. CAB HYDRAULICS INSTALLATION
  • FIGURE 8-26. CAB HYDRAULICS INSTALLATION (TUV)
  • FIGURE 8-27. SOLENOID VALVE INSTALLATION
  • FIGURE 8-28. SOLENOID VALVE ASSEMBLY
  • FIGURE 8-29. CHECK VALVE INSTALLATION
  • FIGURE 8-30. CHECK VALVE ASSEMBLY
  • FIGURE 8-31. SPEED CONTROL VALVE INSTALLATION
  • FIGURE 8-32. SPEED CONTROL VALVE ASSEMBLY
  • FIGURE 8-33. ENGINE BAY HYDRAULIC INSTALLATION
  • FIGURE 8-34. ENGINE BAY HYDRAULIC INSTALLATION (TUV)
  • FIGURE 8-35. INCHING VALVE INSTALLATION
  • FIGURE 8-36. INCHING VALVE ASSEMBLY
  • FIGURE 8-37. CHARGE FILTER LINES INSTALLATION
  • FIGURE 8-38. CHARGE FILTER INSTALLATION
  • FIGURE 8-39. IMPLEMENT PUMP FILTER ASSEMBLY
  • FIGURE 8-40. FRAME HYDRAULIC INSTALLATION
  • FIGURE 8-41. FRAME HYDRAULIC INSTALLATION (TUV)
  • FIGURE 8-42. MANIFOLD INSTALLATION
FIGURE 8-43. MANIFOLD ASSEMBLY
FIGURE 8-44. BOOM HYDRAULIC LINE INSTALLATION
FIGURE 8-45. PRIORITY MANIFOLD INSTALLATION
FIGURE 8-46. PRIORITY VALVE ASSEMBLY
FIGURE 8-47. PRIORITY MANIFOLD INSTALLATION (PLATFORM READY)
FIGURE 8-48. 4 IN 1 BUCKET VALVE ASSEMBLY
FIGURE 8-49. BOOM HYDRAULIC INSTALLATION
FIGURE 8-50. REMOTE GREASE INSTALLATION
SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-1. CYLINDER GROUP INSTALLATION
FIGURE 9-2. LIFT CYLINDER INSTALLATION
FIGURE 9-3. LIFT CYLINDER
FIGURE 9-4. COMPENSATION CYLINDER INSTALLATION
FIGURE 9-5. COMPENSATION CYLINDER
FIGURE 9-6. EXTEND/RETRACT CYLINDER INSTALLATION
FIGURE 9-7. EXTEND/RETRACT CYLINDER
FIGURE 9-8. TILT CYLINDER
FIGURE 9-9. FRAME LEVEL CYLINDER
FIGURE 9-10. RALP CYLINDER INSTALLATION
FIGURE 9-11. REAR AXLE LOCK VALVE INSTALLATION
FIGURE 9-12. HYDROSTATIC MOTOR
FIGURE 9-13. HYDROSTATIC PUMP
FIGURE 9-14. IMPLEMENT PUMP
FIGURE 9-15. STEERING SELECT VALVE
FIGURE 9-16. SOLENOID VALVE
FIGURE 9-17. INCHING VALVE
FIGURE 9-18. BOOM RAISE VALVE (RIDE CONTROL)
FIGURE 9-19. DIVERTOR VALVE
FIGURE 9-20. DIVERTOR VALVE
FIGURE 9-21. COUNTERBALANCE VALVE INSTALLATION
FIGURE 9-22. COUNTERBALANCE VALVE
FIGURE 9-23. COUNTERBALANCE VALVE
FIGURE 9-24. COUNTERBALANCE VALVE
FIGURE 9-25. SPEED CONTROL VALVE
FIGURE 9-26. COUPLER LOCKING CYLINDER
FIGURE 9-27. FORK POSITIONING CYLINDER ASSEMBLY
FIGURE 9-28. SIDE SHIFT CYLINDER ASSEMBLY
FIGURE 9-29. 4 IN 1BUCKET CYLINDER ASSEMBLY (5.23 YD³/4.0M³)
FIGURE 9-30. GRAPPLE BUCKET CYLINDER ASSEMBLY (2.6 YD³/2.0M³)
FIGURE 9-31. UPPER CYLINDER ASSEMBLY
FIGURE 9-32. LOWER CYLINDER ASSEMBLY
FIGURE 9-33. LOG HANDLER CARRIAGE CYLINDER ASSEMBLY
FIGURE 9-34. EXTEND/RETRACT CYLINDER INSTALLATION
SECTION 10 - ELECTRICAL
FIGURE 10-1. MAIN ELECTRICAL INSTALLATION (ULS)
FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (LS)
FIGURE 10-3. FRAME ELECTRICAL INSTALLATION
FIGURE 10-4. ENGINE POD ELECTRICAL INSTALLATION (ULS)
FIGURE 10-5. ENGINE POD ELECTRICAL INSTALLATION (LS)
FIGURE 10-6. FRAME WIRING INSTALLATION
FIGURE 10-7. ENGINE BAY ELECTRICAL INSTALLATION (ULS)
FIGURE 10-8. ENGINE BAY ELECTRICAL INSTALLATION (LS)
FIGURE 10-9. POWER DISTRIBUTION ELECTRICAL BOX
FIGURE 10-10. REAR FRAME MODULE INSTALLATION
FIGURE 10-11. ENGINE WIRING INSTALLATION (ULS)
FIGURE 10-12. ENGINE WIRING INSTALLATION (LS)
FIGURE 10-13. ENGINE WIRING INSTALLATION (MINING) (ULS)
FIGURE 10-14. ENGINE ECU INSTALLATION
FIGURE 10-15. BATTERY INSTALLATION
FIGURE 10-16. DUAL BATTERY INSTALLATION
FIGURE 10-17. ARCTIC PACKAGE INSTALLATION (240V)
FIGURE 10-18. ARTIC BATTERY PACKAGE INSTALLATION (115V)
FIGURE 10-19. ARCTIC BATTERIES INSTALLATION (240V)67 topics
  • FIGURE 10-20. ARCTIC BATTERIES INSTALLATION (115V)
  • FIGURE 10-21. HYDRAULIC TANK HEATER INSTALLATION (240V)
  • FIGURE 10-22. HYDRAULIC TANK HEATER INSTALLATION (115V)
  • FIGURE 10-23. BACKUP ALARM INSTALLATION
  • FIGURE 10-24. BACKUP ALARM INSTALLATION (WHITE NOISE)
  • FIGURE 10-25. EMERGENCY STOP EXTERNAL INSTALLATION
  • FIGURE 10-26. CAB ELECTRICAL INSTALLATION
  • FIGURE 10-27. DASH ELECTRICAL INSTALLATION
  • FIGURE 10-28. LIGHT SWITCH INSTALLATION
  • FIGURE 10-29. BOOM HARNESS INSTALLATION
  • FIGURE 10-30. BOOM AUX HARNESS INSTALLATION
  • FIGURE 10-31. DRIVING LIGHT INSTALLATION (RH DIP)
  • FIGURE 10-32. DRIVING LIGHT INSTALLATION (LED) (RH DIP)
  • FIGURE 10-33. DRIVING LIGHT INSTALLATION (LH DIP)
  • FIGURE 10-34. DRIVING LIGHT INSTALLATION (LED) (LH DIP)
  • FIGURE 10-35. CAB WORKLIGHTS INSTALLATION (NO A/C - LED)
  • FIGURE 10-36. CAB WORKLIGHTS INSTALLATION (A/C - LED)
  • FIGURE 10-37. BOOM WORK LIGHTS (LED)
  • FIGURE 10-38. BOOM WORK LIGHT INSTALLATION (LED)
  • FIGURE 10-39. BEACON INSTALLATION
  • FIGURE 10-40. BEACON INSTALLATION (LED)
  • FIGURE 10-41. BEACON (REMOTE BOOM CONTROL) INSTALLATION
  • FIGURE 10-42. BEACON (LED) (REMOTE BOOM CONTROL) INSTALLATION
  • FIGURE 10-43. LICENSE PLATE LAMP INSTALLATION
  • FIGURE 10-44. REAR LIGHT BRACKET ASSEMBLY
  • FIGURE 10-45. REVERSE CAMERA INSTALLATION
  • FIGURE 10-46. REVERSE SENSOR INSTALLATION
  • FIGURE 10-47. TELEMATICS READY INSTALLATION
  • FIGURE 10-48. CLEARSKY INSTALLATION (NO A/C - SHORT ROOF CAP)
  • FIGURE 10-49. CLEARSKY INSTALLATION (A/C - LONG ROOF CAP)
  • FIGURE 10-50. LSI INSTALLATION
  • FIGURE 10-51. LSI DISPLAY INSTALLATION
  • FIGURE 10-52. LSI SENSOR INSTALLATION
  • FIGURE 10-53. LMIS INSTALLATION (HIGH END DISPLAY)
  • FIGURE 10-54. LMIS BEACON LIGHT INSTALLATION
  • FIGURE 10-55. LMIS CONTROL PACKAGE INSTALLATION
  • FIGURE 10-56. LMIS WIRING INSTALLATION
  • FIGURE 10-57. RIDE CONTROL WIRING INSTALLATION
  • FIGURE 10-58. BOOM RIDE CONTROL HARNESS
  • FIGURE 10-59. TILT SENSOR INSTALLATION
  • FIGURE 10-60. LMIS CONTROLLER INSTALLATION
  • FIGURE 10-61. LMIS CABLE REEL INSTALLATION
  • FIGURE 10-62. BOOM ANGLE SENSOR INSTALLATION (LMIS)
  • FIGURE 10-63. BOOM ANGLE SENSOR INSTALLATION (NO LMIS)
  • FIGURE 10-64. BOOM RETRACT SENSOR INSTALLATION
  • FIGURE 10-65. ENGINE HARNESS (ULS)
  • FIGURE 10-66. ENGINE HARNESS, (LS)
  • FIGURE 10-67. ENGINE HARNESS (MINING) (ULS)
  • FIGURE 10-68. FUEL PUMP HARNESS
  • FIGURE 10-69. FUEL PUMP HARNESS (MINING) (ULS)
  • FIGURE 10-70. GLOW PLUG RELAY HARNESS
  • FIGURE 10-71. GLOW PLUG RELAY HARNESS (MINING) (ULS)
  • FIGURE 10-72. BOOM HARNESS
  • FIGURE 10-73. BOOM AUX HARNESS
  • FIGURE 10-74. CAB HARNESS
  • FIGURE 10-75. CAB HARNESS
  • FIGURE 10-76. STANDARD ELECTRICAL BOARD ASSEMBLY
  • FIGURE 10-77. OPTION 1 ELECTRICAL BOARD ASSEMBLY
  • FIGURE 10-78. OPTION 2 ELECTRICAL BOARD ASSEMBLY
  • FIGURE 10-79. CAB OPTION HARNESS
  • FIGURE 10-80. FRONT FRAME HARNESS
  • FIGURE 10-81. REAR FRAME HARNESS
  • FIGURE 10-82. SEAT ADAPTOR HARNESS
  • FIGURE 10-83. A/C OPTION HARNESS
  • FIGURE 10-84. IGNITION SWITCH HARNESS
  • FIGURE 10-85. REVERSE SENSOR HARNESS
  • FIGURE 10-86. TELEMATICS READY HARNESS
FIGURE 10-87. CLEARSKY HARNESS (A/C)
FIGURE 10-88. CLEARSKY HARNESS (NO A/C)
FIGURE 10-89. LMIS CHASSIS OPTION HARNESS
FIGURE 10-90. LMIS BOOM HARNESS
FIGURE 10-91. PLATFORM READY HARNESS
FIGURE 10-92. LMIS BEACON OPTION HARNESS
FIGURE 10-93. PROXIMITY SENSOR HARNESS
FIGURE 10-94. HEADLIGHT HARNESS
FIGURE 10-95. BOOM WORKLIGHTS HARNESS
FIGURE 10-96. LICENSE LIGHT HARNESS
FIGURE 10-97. REVERSING FAN HARNESS
SECTION 11 - DECALS
FIGURE 11-1. CAPACITY CHART HOLDER INSTALLATION
FIGURE 11-2. REVERSE SENSOR SYSTEM DECAL (ENGLISH)
FIGURE 11-3. REVERSE SENSOR SYSTEM DECAL
FIGURE 11-4. 8010H DECAL INSTALLATION
FIGURE 11-5. DECAL INSTALLATION (ULS)
FIGURE 11-6. DECAL INSTALLATION (LS)
FIGURE 11-7. DECAL INSTALLATION (AUS)
FIGURE 11-8. DECAL INSTALLATION (CIS)
FIGURE 11-9. CAPACITY CHART (ISO)
SECTION 12 - RECOMMENDED SPARE PARTS
FIGURE 12-1. RECOMENDED SPARE PARTS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (1,024 pages). Open the sample pages (PDF, 552 KB)

Sample pages from the JLG 8010H Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 73: SECTION 2 - BOOM
  • Parts illustration, page 553: SECTION 7 - CONTROLS
  • Parts illustration, page 823: SECTION 10 - ELECTRICAL

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 8010H are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31211278$109.89
Other manuals for the 8010H

Service manuals

Details
Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,024 pages

Quantity one is the manual described above.

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Binder not included

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Other editions and similar models

JLG 8010HParts Manual · 31211382 · $109.73

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