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JLG 8010H Telehandler Parts Manual

1,056 pages · Publication 31211382

$109.73
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Models
8010H
Manual type
Parts Manual
Pages
1,056
Publication
31211382
Condition
Brand new
JLG 8010H Telehandler Parts Manual, publication 31211382

What's inside

From the manual's own table of contents: 219 sections, 462 entries. See sample pages (PDF, 568 KB)

General54 topics
  • SECTION 1 - FRAME AND ATTACHING PARTS
  • FIGURE 1-1. GROMMETS INSTALLATION
  • FIGURE 1-2. TANKS INSTALLATION
  • FIGURE 1-3. HYDRAULIC TANK INSTALLATION
  • FIGURE 1-4. HYDRAULIC TANK ASSEMBLY
  • FIGURE 1-5. FUEL TANK INSTALLATION
  • FIGURE 1-6. FUEL TANK ASSEMBLY
  • FIGURE 1-7. TANK SUPPORT INSTALLATION
  • FIGURE 1-8. LOCKING FUEL CAP
  • FIGURE 1-9. PAD LOCK
  • FIGURE 1-10. ENGINE ENCLOSURE & HOOD INSTALLATION
  • FIGURE 1-11. ENGINE HOOD ASSEMBLY
  • FIGURE 1-12. ENGINE HOOD INSULATION INSTALLATION
  • FIGURE 1-13. ENGINE ENCLOSURE ASSEMBLY
  • FIGURE 1-14. COVER INSTALLATION (ULS)
  • FIGURE 1-15. COVER INSTALLATION (LS)
  • FIGURE 1-16. FRAME COVER INSTALLATION
  • FIGURE 1-17. FRONT LOWER COVER INSTALLATION
  • FIGURE 1-18. MIRRORS INSTALLATION
  • FIGURE 1-19. WHEEL CHOCKS INSTALLATION
  • FIGURE 1-20. REFLECTORS INSTALLATION
  • SECTION 2 - BOOM
  • FIGURE 2-1. BOOM INSTALLATION
  • FIGURE 2-2. BOOM ASSEMBLY
  • FIGURE 2-3. FIRST BOOM SECTION ASSEMBLY
  • FIGURE 2-4. SECOND BOOM SECTION ASSEMBLY
  • FIGURE 2-5. COUPLER INSTALLATION (MANUAL)
  • FIGURE 2-6. COUPLER INSTALLATION (HYDRAULIC)
  • FIGURE 2-7. COUPLER LOCKING CYLINDER ASSEMBLY
  • FIGURE 2-8. MANUAL COUPLER PIN HOLDER INSTALLATION
  • FIGURE 2-9. BOOM BRUSHES INSTALLATION
  • FIGURE 2-10. BOOM PROP INSTALLATION
  • FIGURE 2-11. BOOM PROP BRACKET ASSEMBLY
  • SECTION 3 - ATTACHMENTS
  • FIGURE 3-1. ATTACHMENT RECOGNITION INSTALLATION - COMPLETE
  • FIGURE 3-2. ATTACHMENT RECOGNITION INSTALLATION
  • FIGURE 3-3. ATTACHMENT RECOGNITION RECEIVER (ALL SPECS EXCEPT AUS & CE SPECS
  • FIGURE 3-4. ATTACHMENT RECOGNITION RECEIVER (AUS & CE SPECS
  • FIGURE 3-5. ATTACHMENT RECOGNITION ANTENNA (ALL SPECS EXCEPT AUS & CE SPECS
  • FIGURE 3-6. ATTACHMENT RECOGNITION ANTENNA (AUS & CE SPECS
  • FIGURE 3-7. BALE HANDLER (ROUND BALES)
  • FIGURE 3-8. BALE HANDLER (SQUARE BALES)
  • FIGURE 3-9. BASKET, PERSONNEL (1.2MX2.4M) (ISO)
  • FIGURE 3-10. BASKET ASSEMBLY - FORK MOUNTED
  • FIGURE 3-11. BOOM - TRUSS (3.6TON FORK MOUNTED)
  • FIGURE 3-19. BUCKET - FORK MOUNTED (1.0M³)
  • FIGURE 3-20. CARRIAGE ASSEMBLY (60IN/1524MM)
  • FIGURE 3-21. CARRIAGE ASSEMBLY (72IN/1829MM)
  • FIGURE 3-22. CARRIAGE ASSEMBLY (87IN/2290MM)
  • FIGURE 3-23. CARRIAGE ASSEMBLY - DUAL FORK POSITIONING CARRIAGE (72IN/1829MM)
  • FIGURE 3-24. CARRIAGE ASSEMBLY - DUAL FORK POSITIONING SIDE SHIFT CARRIAGE (75IN/1899MM)
  • FIGURE 3-25. CARRIAGE ASSEMBLY - LOG HANDLER CARRIAGE
  • FIGURE 3-26. CARRIAGE ASSEMBLY - PIPE HANDLER CARRIAGE
  • FIGURE 3-27. CARRIAGE ASSEMBLY - STEEL COIL HANDLER CARRIAGE
FIGURE 3-28. CARRIAGE ASSEMBLY - TIRE HANDLER CARRIAGE (PVC1911)
FIGURE 3-29. CARRIAGE ASSEMBLY - TIRE HANDLER (PVC 2005)
FIGURE 3-34. FORK RETENTION INSTALLATION
FIGURE 3-36. HOPPER - TRASH
FIGURE 3-37. WINCH - COUPLER MOUNTED
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE POD COMPONENT INSTALLATION (ULS)
FIGURE 4-2. ENGINE POD COMPONENT INSTALLATION (MINING) (ULS)
FIGURE 4-3. ENGINE POD COMPONENT INSTALLATION (LS)
FIGURE 4-4. ENGINE POD COMPONENT INSTALLATION (LS HIGH AMBIENT)
FIGURE 4-5. ENGINE POD COMPONENT INSTALLATION (MINING) (LS)
FIGURE 4-6. ENGINE POD COMPONENT INSTALLATION (MINING) (LS HIGH AMBIENT)
FIGURE 4-7. ENGINE INSTALLATION (ULS)
FIGURE 4-8. ENGINE ASSEMBLY (ULS)
FIGURE 4-9. ENGINE ASSEMBLY (LS)
FIGURE 4-10. ENGINE MOUNT INSTALLATION
FIGURE 4-11. AIR INTAKE INSTALLATION (ULS)
FIGURE 4-12. AIR INTAKE INSTALLATION (LS)
FIGURE 4-13. AIR CLEANER INSTALLATION
FIGURE 4-14. AIR CLEANER FILTER ASSEMBLY
FIGURE 4-15. AIR INTAKE DUCT INSTALLATION
FIGURE 4-16. PRIMARY FUEL FILTER INSTALLATION (ULS)
FIGURE 4-17. PRIMARY FUEL FILTER INSTALLATION (LS
Show all 220 sections
FIGURE 4-18. REMOTE FUEL PUMP INSTALLATION
FIGURE 4-19. FUEL LINES INSTALLATION (ULS)
FIGURE 4-20. FUEL LINES INSTALLATION (LS)
FIGURE 4-21. FUEL LINES INSTALLATION (LS HIGH AMBIENT)
FIGURE 4-22. HYDROSTATIC ADAPTOR INSTALLATION
FIGURE 4-23. DUAL DRIVE SUPPORT ASSEMBLY
FIGURE 4-24. HYDROSTATIC DRIVE PUMP INSTALLATION
FIGURE 4-25. HYDROSTATIC DRIVE PUMP ASSEMBLY
FIGURE 4-26. IMPLEMENT PUMP INSTALLATION
FIGURE 4-27. IMPLEMENT PUMP ASSEMBLY
FIGURE 4-28. DEF COOLANT LINES INSTALLATION (ULS)
FIGURE 4-29. COOLING PACKAGE INSTALLATION (ULS & LS NO HIGH AMBIENT)
FIGURE 4-30. COOLING PACKAGE INSTALLATION (ULS & LS ASOV)
FIGURE 4-31. COOLING PACKAGE INSTALLATION (LS HIGH AMBIENT)
FIGURE 4-32. RADIATOR - COOLING PACKAGE
FIGURE 4-33. RADIATOR LINES INSTALLATION (ALL EXCEPT ULS & LS ASOV)
FIGURE 4-34. RADIATOR LINES INSTALLATION (ULS & LS ASOV)
FIGURE 4-35. COOLANT LINES INSTALLATION
FIGURE 4-36. SURGE TANK INSTALLATION
FIGURE 4-37. TRANSMISION OIL COOLER LINES INSTALLATION (ALL EXCEPT ULS TUV)
FIGURE 4-38. FAN GUARD INSTALLATION
FIGURE 4-39. FAN GUARD (REVERSING) INSTALLATION
FIGURE 4-40. COOLING FAN INSTALLATION (NO HIGH AMBIENT)
FIGURE 4-41. COOLING FAN INSTALLATION (HIGH AMBIENT)
FIGURE 4-42. COOLING FAN (REVERSING) INSTALLATION
FIGURE 4-43. COOLING FAN COVER (REVERSING) INSTALLATION
FIGURE 4-44. EXHAUST INSTALLATION (ULS)
FIGURE 4-45. DEF TANK INSTALLATION
FIGURE 4-46. DEF TANK ASSEMBLY
FIGURE 4-47. DEF LINES INSTALLATION
FIGURE 4-48. DEF CONTROL MODULE INSTALLATION
FIGURE 4-49. EXHAUST INSTALLATION (LS)
FIGURE 4-50. MUFFLER INSTALLATION (LS)
FIGURE 4-51. HEATER LINES INSTALLATION (ULS)
FIGURE 4-52. HEATER LINES INSTALLATION (LS)
FIGURE 4-53. A/C PUMP INSTALLATION
FIGURE 4-54. A/C LINES INSTALLATION59 topics
  • FIGURE 4-55. BLOCK HEATER INSTALLATION (115V) (ULS)
  • FIGURE 4-56. BLOCK HEATER INSTALLATION (115V) (LS)
  • FIGURE 4-57. BLOCK HEATER INSTALLATION (230V) (LS)
  • FIGURE 4-58. HEATED BREATHER TUBE INSTALLATION
  • SECTION 5 - DRIVE TRAIN
  • FIGURE 5-1. DRIVETRAIN INSTALLATION
  • FIGURE 5-2. HYDROSTATIC MOTOR INSTALLATION
  • FIGURE 5-3. HYDROSTATIC MOTOR ASSEMBLY
  • FIGURE 5-4. GEAR BOX
  • FIGURE 5-5. GEARBOX INSTALLATION
  • FIGURE 5-6. DRIVE SHAFT INSTALLATION
  • FIGURE 5-7. FRONT AXLE INSTALLATION
  • FIGURE 5-8. FRONT AXLE MOUNTING INSTALLATION
  • FIGURE 5-9. FRONT AXLE
  • FIGURE 5-10. FRONT AXLE, CENTRAL HOUSING
  • FIGURE 5-11. FRONT AXLE, DIFFERENTIAL
  • FIGURE 5-12. DIFFERENTIAL KIT
  • FIGURE 5-13. FRONT AXLE, HUB REDUCTION
  • FIGURE 5-14. FRONT AXLE, BRAKES
  • FIGURE 5-15. FRONT AXLE, STEERING
  • FIGURE 5-16. FRONT AXLE, TRUNION
  • FIGURE 5-17. FRONT AXLE LINES INSTALLATION
  • FIGURE 5-18. REAR AXLE INSTALLATION
  • FIGURE 5-19. REAR AXLE MOUNTING INSTALLATION
  • FIGURE 5-20. REAR AXLE, BRAKES
  • FIGURE 5-21. REAR AXLE, STEERING
  • FIGURE 5-22. REAR AXLE
  • FIGURE 5-23. REAR AXLE, CENTRAL HOUSING
  • FIGURE 5-24. REAR AXLE, DIFFERENTIAL
  • FIGURE 5-25. DIFFERENTIAL KIT
  • FIGURE 5-26. REAR AXLE, HUB REDUCTION
  • FIGURE 5-27. STEERING CASE KIT (RF, LR)
  • FIGURE 5-28. STEERING CASE KIT (LF, RR)
  • FIGURE 5-29. REAR AXLE, TRUNION
  • FIGURE 5-30. TRUNION KIT
  • FIGURE 5-31. RING GEAR SUPPORT KIT
  • FIGURE 5-32. REDUCTION BUSHING KIT
  • FIGURE 5-33. PLANET GEAR CARRIER KIT
  • FIGURE 5-34. REAR AXLE LINES INSTALLATION
  • FIGURE 5-39. FENDER INSTALLATION
  • FIGURE 5-40. RH FENDER ASSEMBLY
  • FIGURE 5-41. LH FENDER ASSEMBLY
  • SECTION 6 - CAB
  • FIGURE 6-1. CAB MOUNTING INSTALLATION
  • FIGURE 6-2. FRONT CAB MOUNT BRACKET INSTALLATION
  • FIGURE 6-3. CAB MOUNTS INSTALLATION
  • FIGURE 6-4. CAB COMPONENTS INSTALLATION
  • FIGURE 6-5. CAB INSTALLATION
  • FIGURE 6-6. CAB ASSEMBLY (PVC 1911)
  • FIGURE 6-7. CAB ASSEMBLY (PVC 2005)
  • FIGURE 6-8. DOOR INSTALLATION
  • FIGURE 6-9. DOOR ASSEMBLY
  • FIGURE 6-10. CAB DOOR
  • FIGURE 6-11. GLASS ASSEMBLY - DOOR UPPER
  • FIGURE 6-12. CAB LATCH ASSEMBLY
  • FIGURE 6-13. CAB DOOR TRIGGER ASSEMBLY
  • FIGURE 6-14. DOOR STRAP INSTALLATION
  • FIGURE 6-15. CAB PLUG GROUP
  • FIGURE 6-16. REAR WINDOW INSTALLATION
FIGURE 6-17. REAR WINDOW GROUP
FIGURE 6-18. REAR WIPER INSTALLATION
FIGURE 6-19. REAR WINDOW RELEASE INSTALLATION (ANSI - ENGLISH)
FIGURE 6-20. FRONT WIPER INSTALLATION
FIGURE 6-21. WASHER TANK INSTALLATION
FIGURE 6-22. WASHER BOTTLE
FIGURE 6-23. FRONT COVER INSTALLATION
FIGURE 6-24. FRONT DUCT COVER
FIGURE 6-25. FILTER TRAY PANEL
FIGURE 6-26. LEVEL INDICATOR INSTALLATION
FIGURE 6-27. BASIC MIRROR INSTALLATION
FIGURE 6-28. MULTIFUNCTION DISPLAY INSTALLATION
FIGURE 6-29. SEAT INSTALLATION (CLOTH)
FIGURE 6-30. SEAT ASSEMBLY
FIGURE 6-31. SEAT INSTALLATION (AIR SUSPENSION - STANDARD)
FIGURE 6-32. SEAT ASSEMBLY (AIR SUSPENSION - STANDARD)
FIGURE 6-33. UPPER SEAT ASSEMBLY
FIGURE 6-34. SUSPENSION KIT
FIGURE 6-35. SEAT INSTALLATION (AIR SUSPENSION - PREMIUM)
FIGURE 6-36. SEAT ASSEMBLY (AIR SUSPENSION - PREMIUM)
FIGURE 6-37. SEAT BELT INSTALLATION (3IN)
FIGURE 6-38. SEAT BELT INSTALLATION (2IN)
FIGURE 6-39. HEATER INSTALLATION
FIGURE 6-40. HEATER ASSEMBLY
FIGURE 6-41. HEATER
FIGURE 6-42. HVAC CAB ACTUATOR
FIGURE 6-43. HEATER AND A/C INSTALLATION (CAB PARTS)
FIGURE 6-44. HEATER AND A/C ASSEMBLY
FIGURE 6-45. HEATER AND A/C
FIGURE 6-46. CAB CONDENSER ASSEMBLY
FIGURE 6-47. CONDENSER
FIGURE 6-48. A/C RECEIVER DRIER
FIGURE 6-49. HEADLINER INSTALLATION
FIGURE 6-50. HEADLINER/RADIO READY PACKAGE INSTALLATION
FIGURE 6-51. CAB TRIM INSTALLATION
FIGURE 6-52. DASH COVER ASSEMBLY
FIGURE 6-53. REAR PANEL COVER ASSEMBLY
FIGURE 6-54. ADJUSTABLE ARMREST INSTALLATION
FIGURE 6-55. ARMREST
FIGURE 6-56. FIXED ARMREST BRACKET
FIGURE 6-57. MOVING ARMREST BRACKET
FIGURE 6-58. ROOF WIPER INSTALLATION
FIGURE 6-59. ROOF CAP INSTALLATION (NO A/C)
FIGURE 6-60. ROOF CAP INSTALLATION (A/C)
FIGURE 6-61. RETRACTABLE SUNSCREEN INSTALLATION
FIGURE 6-62. FLOOR MAT INSTALLATION
FIGURE 6-63. ENCLOSED CAB FRONT COVER INSTALLATION
FIGURE 6-64. CAB GUARD INSTALLATION (TOP)
FIGURE 6-65. CAB GUARD INSTALLATION (FRONT)
FIGURE 6-66. CAB GUARD INSTALLATION (TOP AND FRONT)
SECTION 7 - CONTROLS
FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION
FIGURE 7-2. ACCELERATOR PEDAL
FIGURE 7-3. BRAKE PEDAL INSTALLATION
FIGURE 7-4. BRAKE PEDAL ASSEMBLY
FIGURE 7-5. BRAKE SENSOR INSTALLATION
FIGURE 7-6. SWITCH PLATE ASSEMBLY
FIGURE 7-7. PARK BRAKE INSTALLATION
FIGURE 7-8. TILT STEERING COLUMN INSTALLATION (PVC 1911)
FIGURE 7-9. TILT STEERING COLUMN INSTALLATION (PVC 2005)
FIGURE 7-10. TILT STEERING COLUMN (PVC 1911)
FIGURE 7-11. TILT STEERING COLUMN (PVC 2005)
FIGURE 7-12. COLUMN SHIFT INSTALLATION (2 SPEED) (PVC 1911)
FIGURE 7-13. COLUMN SHIFT INSTALLATION (2 SPEED) (PVC 2005)
FIGURE 7-14. COLUMN SHIFT INSTALLATION (0 SPEED) (PVC 1911)63 topics
  • FIGURE 7-15. COLUMN SHIFT INSTALLATION (0 SPEED) (PVC 2005)
  • FIGURE 7-16. STEERING WHEEL INSTALLATION
  • FIGURE 7-17. STEERING WHEEL
  • FIGURE 7-18. HORN BUTTON INSTALLATION
  • FIGURE 7-19. JOYSTICK INSTALLATION (2 SPEED)
  • FIGURE 7-20. JOYSTICK INSTALLATION
  • FIGURE 7-21. WIPER-TURN SWITCH INSTALLATION (PVC 1911)
  • FIGURE 7-22. WIPER-TURN SWITCH INSTALLATION (PVC 2005)
  • SECTION 8 - HYDRAULIC CIRCUITS
  • FIGURE 8-1. MAIN HYDRAULIC INSTALLATION
  • FIGURE 8-2. BOOM HYDRAULIC LINES INSTALLATION
  • FIGURE 8-3. BOOM HYDRAULIC INSTALLATION
  • FIGURE 8-4. BOOM AUX HYDRAULIC INSTALLATION (MANUAL - SINGLE)
  • FIGURE 8-5. BOOM AUX HYDRAULIC INSTALLATION (MANUAL - TWIN)
  • FIGURE 8-6. BOOM AUX DIVERTER VALVE/FITINGS ASSEMBLY (MANUAL - TWIN)
  • FIGURE 8-7. BOOM AUX HYDRAULIC INSTALLATION (HYDRAULIC - SINGLE)
  • FIGURE 8-8. BOOM AUX DIVERTER VALVE/FITINGS ASSEMBLY (HYDRAULIC - SINGLE)
  • FIGURE 8-9. BOOM AUX HYDRAULIC INSTALLATION (HYDRAULIC - TWIN)
  • FIGURE 8-10. BOOM AUX DIVERTER VALVE/FITINGS ASSEMBLY (HYDRAULIC - TWIN)
  • FIGURE 8-11. BOOM EXTENT/RETRACT COUNTERBALANCE VALVE INSTALLATION
  • FIGURE 8-12. BOOM RAISE HOSE INSTALLATION (NO RIDE CONTROL)
  • FIGURE 8-13. BOOM RAISE COUNTERBALANCE VALVE/FITTINGS ASSEMBLY (NO RIDE CONTROL)
  • FIGURE 8-14. BOOM RAISE HOSE INSTALLATION (RIDE CONTROL)
  • FIGURE 8-15. BOOM RAISE RIDE & FLOAT VALVE/FITTING ASSEMBLY (RIDE CONTROL)
  • FIGURE 8-16. CAB HYDRUALIC INSTALLATION
  • FIGURE 8-17. CAB HYDRUALICS CHECK VALVE INSTALLATION
  • FIGURE 8-18. CAB HYDRAULICS SOLENOID INSTALLATION
  • FIGURE 8-19. CAB HYDRAULICS SOLENOID FITTINGS INSTALLATION
  • FIGURE 8-20. CHARGE FILTER LINES INSTALLATION
  • FIGURE 8-21. CHARGE FILTER INSTALLATION
  • FIGURE 8-22. CHARGE FILTER ASSEMBLY
  • FIGURE 8-23. ENGINE BAY HYDRAULIC INSTALLATION
  • FIGURE 8-24. ENGINE BAY INCHING VALVE INSTALLATION
  • FIGURE 8-25. ENGINE BAY INCHING VALVE/FITINGS ASSEMBLY
  • FIGURE 8-26. FRAME HYDRAULIC INSTALLATION
  • FIGURE 8-27. FRAME MANIFOLD INSTALLATION
  • FIGURE 8-28. FRAME MANIFOLD/FITTINGS ASSEMBLY
  • FIGURE 8-29. FRAME LEVEL INSTALLATION
  • FIGURE 8-30. FRAME LEVEL CYLINDER INSTALLATION
  • FIGURE 8-31. FRAME LEVEL COUNTERBALANCE VALVE/FITTINGS ASSEMBLY
  • FIGURE 8-32. FRAME LEVEL CONTROL VALVE INSTALLATION
  • FIGURE 8-33. FRAME LEVEL CONTROL VALVE/FITTINGS ASSEMBLY
  • FIGURE 8-34. MAIN CONTROL VALVE INSTALLATION
  • FIGURE 8-35. MAIN CONTROL VALVE/FITTINGS ASSEMBLY
  • FIGURE 8-36. PRIORITY VALVE INSTALLATION
  • FIGURE 8-37. PRIORITY VALVE/FITTINGS ASSEMBLY
  • FIGURE 8-38. REMOTE GREASE FITTINGS INSTALLAATION
  • FIGURE 8-39. SPEED CONTROL VALVE INSTALLATION
  • FIGURE 8-40. SPEED CONTROL VALVE/FITTINGS ASSEMBLY
  • FIGURE 8-41. STEERING SELECT VALVE INSTALLATION
  • FIGURE 8-42. STEERING SELECT VALVE/FITTINGS ASSEMBLY
  • SECTION 9 - HYDRAULIC COMPONENTS
  • FIGURE 9-1. CYLINDER INSTALLATION - BOOM LIFT & COMPENSATION CYLINDER
  • FIGURE 9-2. CYLINDER INSTALLATION - BOOM LIFT
  • FIGURE 9-3. CYLINDER ASSEMBLY - BOOM LIFT
  • FIGURE 9-4. CYLINDER INSTALLATION - BOOM COMPENSATION
  • FIGURE 9-5. CYLINDER ASSEMBLY - BOOM COMPENSATION
  • FIGURE 9-6. CYLINDER INSTALLATION - BOOM EXTEND/RETRACT CYLINDER
  • FIGURE 9-7. CYLINDER ASSEMBLY - BOOM EXTEND/RETRACT CYLINDER
  • FIGURE 9-8. CYLINDER ASSEMBLY - BOOM TILT
  • FIGURE 9-9. CYLINDER ASSEMBLY - BUCKET (4 IN 1 BUCKET)
  • FIGURE 9-10. CYLINDER ASSEMBLY - BUCKET (GRAPPLE BUCKET)
  • FIGURE 9-11. CYLINDER ASSEMBLY - CARRIAGE (LOG HANDLER CYLINDER)
FIGURE 9-12. CYLINDER ASSEMBLY - COUPLER LOCKING
FIGURE 9-13. CYLINDER ASSEMBLY - FORK POSITIONING
FIGURE 9-14. CYLINDER INSTALLATION - FORK POSITIONING SIDE SHIFT
FIGURE 9-15. CYLINDER ASSEMBLY - FRAME LEVEL
FIGURE 9-16. CYLINDER ASSEMBLY - PIPE HANDLER CARRIAGE (UPPER)
FIGURE 9-17. CYLINDER ASSEMBLY - PIPE HANDLER CARRIAGE (LOWER)
FIGURE 9-18. MOTOR ASSEMBLY - HYDROSTATIC
FIGURE 9-19. PUMP ASSEMBLY - HYDROSTATIC
FIGURE 9-20. PUMP ASSEMBLY - IMPLEMENT
FIGURE 9-21. VALVE ASSEMBLY - BOOM AUX DIVERTER VALVE (HYDRAULIC - SINGLE & TWIN)
FIGURE 9-22. VALVE ASSEMBLY - BOOM AUX DIVERTER VALVE (MANUAL & HYDRAULIC -TWIN)
FIGURE 9-23. VALVE ASSEMBLY - BOOM EXTEND/RETRACT COUNTERBALACE VALVE
FIGURE 9-24. VALVE ASSEMBLY - BOOM RAISE COUNTERBALANCE VALVE (NO RIDE CONTROL)
FIGURE 9-25. VALVE ASSEMBLY - BOOM RAISE RIDE & FLOAT VALVE (RIDE CONTROL)
FIGURE 9-27. VALVE ASSEMBLY - CAB HYDRAULICS CHECK VALVE
FIGURE 9-28. VALVE ASSEMBLY - CAB HYDRAULICS SOLENOID VALVE
FIGURE 9-29. VALVE ASSEMBLY - ENGINE BAY INCHING VALVE
FIGURE 9-30. VALVE ASSEMBLY - FRAME LEVEL CONTROL
FIGURE 9-31. VALVE ASSEMBLY - FRAME LEVEL COUNTERBALANCE
FIGURE 9-32. VALVE ASSEMBLY - MAIN CONTROL
FIGURE 9-33. VALVE ASSEMBLY - PRIORITY VALVE
FIGURE 9-34. VALVE ASSEMBLY - RADIATOR HOSE SHUT-OFF VALVE
FIGURE 9-35. VALVE ASSEMBLY - RADIATOR HOSE ASO VALVE
FIGURE 9-36. VALVE ASSEMBLY - SPEED CONTROL
FIGURE 9-37. VALVE ASSEMBLY - STEER
FIGURE 9-38. VALVE ASSEMBLY - STEERING SELECT VALVE
SECTION 10 - ELECTRICAL
FIGURE 10-1. ALARM INSTALLATION - BACK UP
FIGURE 10-2. ALARM INSTALLATION (BACK UP - WHITE NOISE)
FIGURE 10-3. BATTERY INSTALLATION
FIGURE 10-4. BATTERY (DUAL) INSTALLATION (PVC 1911)
FIGURE 10-5. BATTERY (DUAL) INSTALLATION (PVC 2005)
FIGURE 10-6. BATTERY (ARCTIC) PACKAGE INSTALLATION (115V)
FIGURE 10-7. BATTERIES (ARCTIC) INSTALLATION (115V)
FIGURE 10-8. BATTERY (ARCTIC) PACKAGE INSTALLATION (230V)
FIGURE 10-9. BATTERIES (ARCTIC) INSTALLATION (230V)
FIGURE 10-10. BEACON INSTALLATION (LED)
FIGURE 10-11. BEACON (REMOTE BOOM CONTROL) INSTALLATION
FIGURE 10-12. BEACON (LED) (REMOTE BOOM CONTROL) INSTALLATION
FIGURE 10-13. BOOM HARNESS INSTALLATION
FIGURE 10-14. BOOM HARNESS
FIGURE 10-15. BOOM HARNESS INSTALLATION
FIGURE 10-16. BOOM HARNESS
FIGURE 10-17. BOOM ANGLE SENSOR INSTALLATION (NO LMIS)
FIGURE 10-18. BOOM AUX HARNESS INSTALLATION
FIGURE 10-19. BOOM AUX HARNESS
FIGURE 10-20. BOOM RETRACT SENSOR INSTALLATION
FIGURE 10-21. BOOM RETRACT PROXIMITY SENSOR HARNESS
FIGURE 10-22. CAB ELECTRICAL INSTALLATION (PVC1911)
FIGURE 10-23. CAB ELECTRICAL INSTALLATION (PVC 2005)
FIGURE 10-26. CAB - STANDARD ELECTRICAL BOARD ASSEMBLY
FIGURE 10-27. CAB - OPTION 1 ELECTRICAL BOARD ASSEMBLY
FIGURE 10-28. CAB - OPTION 2 ELECTRICAL BOARD ASSEMBLY
FIGURE 10-29. CAB OPTION HARNESS (PVC 1911)
FIGURE 10-30. CAB OPTION HARNESS (PVC 2005)
FIGURE 10-31. CAB - A/C OPTION HARNESS
FIGURE 10-32. CAB - DASH ELECTRICAL INSTALLATION (ULS)
FIGURE 10-33. CAB - DASH ELECTRICAL INSTALLATION (LS)
FIGURE 10-34. CAB - IGNITION SWITCH HARNESS
FIGURE 10-35. CAB - LIGHT SWITCH INSTALLATION
FIGURE 10-36. CAB - SEAT ADAPTOR HARNESS
FIGURE 10-37. CAB - EXTERNAL EMERGENCY STOP INSTALLATION67 topics
  • FIGURE 10-38. ENGINE - ENGINE BAY ELECTRICAL INSTALLATION (ULS)
  • FIGURE 10-39. ENGINE - ENGINE BAY ELECTRICAL INSTALLATION (LS)
  • FIGURE 10-40. ENGINE - ENGINE POD ELECTRICAL INSTALLATION (ULS)
  • FIGURE 10-41. ENGINE - ENGINE POD ELECTRICAL INSTALLATION (LS)
  • FIGURE 10-42. ENGINE - DEF PURGE LIGHT HARNESS
  • FIGURE 10-43. ENGINE - FAN (REVERSE COOLING) INSTALLATION
  • FIGURE 10-44. ENGINE - FAN (REVERSE COOLING) HARNESS
  • FIGURE 10-45. ENGINE WIRING INSTALLATION (ULS)
  • FIGURE 10-46. ENGINE WIRING INSTALLATION (MINING) (ULS)
  • FIGURE 10-47. ENGINE WIRING INSTALLATION (LS)
  • FIGURE 10-48. ENGINE WIRING INSTALLATION (MINING) (LS)
  • FIGURE 10-49. ENGINE HARNESS (ULS)
  • FIGURE 10-50. ENGINE HARNESS (MINING) (ULS)
  • FIGURE 10-51. ENGINE HARNESS (LS)
  • FIGURE 10-52. ENGINE HARNESS (MINING) (LS)
  • FIGURE 10-53. ENGINE - FUEL PUMP HARNESS
  • FIGURE 10-54. ENGINE - FUEL PUMP HARNESS (MINING) (ULS)
  • FIGURE 10-55. ENGINE - GLOW PLUG RELAY HARNESS
  • FIGURE 10-56. ENGINE - GLOW PLUG RELAY HARNESS (MINING) (ULS)
  • FIGURE 10-57. ENGINE ECU INSTALLATION
  • FIGURE 10-58. ENGINE - AIR SHUTOFF VALVE HARNESS
  • FIGURE 10-59. ENGINE - AIR SHUT OFF VALVE HARNESS (ENGINE)
  • FIGURE 10-60. FRAME ELECTRICAL INSTALLATION
  • FIGURE 10-61. FRAME - POWER DISTRIBUTION ELECTRICAL BOX
  • FIGURE 10-62. FRAME - REAR FRAME MODULE INSTALLATION (PVC 1911)
  • FIGURE 10-63. FRAME - REAR FRAME MODULE INSTALLATION (PVC 2005)
  • FIGURE 10-64. FRAME WIRING INSTALLATION (PVC 1911)
  • FIGURE 10-65. FRAME WIRING INSTALLATION (PVC 2005)
  • FIGURE 10-66. FRAME WIRING INSTALLATION, MINING (ULS) (PVC 1911)
  • FIGURE 10-67. FRAME WIRING INSTALLATION, MINING (ULS) (PVC 2005)
  • FIGURE 10-68. FRAME - FRONT FRAME HARNESS (PVC 1911)
  • FIGURE 10-69. FRAME - FRONT FRAME HARNESS (PVC 2005)
  • FIGURE 10-70. FRAME - FRONT FRAME HARNESS, MINING (PVC 1911)
  • FIGURE 10-71. FRAME - FRONT FRAME HARNESS, MINING (PVC 2005)
  • FIGURE 10-72. FRAME - REAR FRAME HARNESS
  • FIGURE 10-73. FRAME - REAR FRAME HARNESS, MINING
  • FIGURE 10-74. LIGHTS - BOOM WORK LIGHTS (LED)
  • FIGURE 10-75. LIGHTS - BOOM WORK LIGHT INSTALLATION (LED)
  • FIGURE 10-76. LIGHTS - BOOM WORKLIGHTS HARNESS
  • FIGURE 10-77. LIGHTS - CAB WORKLIGHTS INSTALLATION (NO A/C - LED)
  • FIGURE 10-78. LIGHTS - CAB WORKLIGHTS INSTALLATION (A/C - LED)
  • FIGURE 10-79. LIGHTS - DRIVING LIGHT INSTALLATION (LH DIP)
  • FIGURE 10-80. LIGHTS - DRIVING LIGHT INSTALLATION (RH DIP)
  • FIGURE 10-81. LIGHTS - DRIVING LIGHT BRACKET ASSEMBLY
  • FIGURE 10-82. LIGHTS - DRIVING HEADLIGHT HARNESS
  • FIGURE 10-83. LIGHTS - DRIVING LIGHT INSTALLATION (LED) (LH DIP)
  • FIGURE 10-84. LIGHTS - DRIVING LIGHT INSTALLATION (LED) (RH DIP)
  • FIGURE 10-85. LIGHTS - LICENSE PLATE LIGHT INSTALLATION
  • FIGURE 10-86. LMIS CONTROL PACKAGE INSTALLATION
  • FIGURE 10-87. LMIS TILT SENSOR INSTALLATION
  • FIGURE 10-88. LMIS - PLATFORM READY HARNESS
  • FIGURE 10-89. LMIS WIRING INSTALLATION
  • FIGURE 10-90. LMIS CHASSIS OPTION HARNESS
  • FIGURE 10-91. LMIS BOOM HARNESS
  • FIGURE 10-92. LMIS CONTROLLER INSTALLATION
  • FIGURE 10-93. LMIS CABLE REEL INSTALLATION
  • FIGURE 10-94. LMIS INSTALLATION (HIGH END DISPLAY)
  • FIGURE 10-95. LMIS BOOM ANGLE SENSOR INSTALLATION
  • FIGURE 10-96. LMIS BEACON LIGHT INSTALLATION
  • FIGURE 10-97. LMIS BEACON OPTION HARNESS
  • FIGURE 10-98. LSI INSTALLATION
  • FIGURE 10-99. LSI DISPLAY INSTALLATION
  • FIGURE 10-100. LSI SENSOR INSTALLATION
  • FIGURE 10-101. MAIN ELECTRICAL INSTALLATION (ULS)
  • FIGURE 10-102. MAIN ELECTRICAL INSTALLATION, MINING (ULS)
  • FIGURE 10-103. MAIN ELECTRICAL INSTALLATION (LS)
  • FIGURE 10-104. MAIN ELECTRICAL INSTALLATION, MINING (LS)
FIGURE 10-105. RALP PLATFORM HARNESS
FIGURE 10-106. REVERSE CAMERA INSTALLATION
FIGURE 10-107. REVERSE SENSOR INSTALLATION
FIGURE 10-108. REVERSE SENSOR HARNESS
FIGURE 10-109. RIDE CONTROL WIRING INSTALLATION
FIGURE 10-110. RIDE CONTROL HARNESS (BOOM)
FIGURE 10-111. SPEED HARNESS (VEHICLE SPEED)
FIGURE 10-112. TANK HEATER INSTALLATION - HYDRAULIC TANK (115V)
FIGURE 10-113. TANK HEATER INSTALLATION - HYDRAULIC TANK (230V)
FIGURE 10-114. TELEMATICS (CLEARSKY) INSTALLATION 3-WIRE (CE)
FIGURE 10-115. TELEMATICS HARNESS
FIGURE 10-116. TELEMATICS (CLEARSKY) INSTALLATION (CANBUS) (CE)
FIGURE 10-117. TELEMATIC 4WARD HARNESS (CLEARSKY 2)
FIGURE 10-118. TELEMATICS OPTION HARNESS
FIGURE 10-119. TELEMATICS ADAPTER HARNESS
FIGURE 10-120. TELEMATICS READY INSTALLATION
FIGURE 10-121. TELEMATICS READY HARNESS
SECTION 11 - DECALS
FIGURE 11-1. 8010H DECAL INSTALLATION
FIGURE 11-2. DECALS INSTALLATION (ULS ISO)
FIGURE 11-3. DECALS INSTALLATION (LS ISO)
FIGURE 11-4. DECALS INSTALLATION (LS AUS)
FIGURE 11-5. DECALS INSTALLATION (LS CIS)
SPECS)
FIGURE 11-7. CAPACITY CHART HOLDER INSTALLATION
FIGURE 11-8. CLEARSKY DECAL INSTALLATION
FIGURE 11-9. REVERSE SENSOR SYSTEM DECAL
SECTION 12 - RECOMMENDED SPARE PARTS
FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 13 - SPECIAL OPTIONS
FIGURE 13-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (1,056 pages). Open the sample pages (PDF, 567 KB)

Sample pages from the JLG 8010H Telehandler Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 173: SECTION 4 - ENGINE AND ATTACHING PARTS
  • Parts illustration, page 333: SECTION 5 - DRIVE TRAIN
  • Parts illustration, page 381: SECTION 6 - CAB

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Details

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Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,056 pages

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Other editions and similar models

JLG 8010HParts Manual · 31211278 · $109.89

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