JLG E300AJ, E300AJP Boom Lift Parts Manual

Name: JLG E300AJ, E300AJP Boom Lift Parts Manual
Brand: MidWestTech
SKU: 31215002_Rev_B
Price: 69.93 USD
Availability: InStock

357 pages · Publication 31215002_Rev_B

$69.93

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Models: E300AJ, E300AJP
Manual type: Parts Manual
Pages: 357
Publication: 31215002_Rev_B
Condition: Brand new

JLG E300AJ, E300AJP Boom Lift Parts Manual, publication 31215002_Rev_B

What's inside

From the manual's own table of contents: 59 sections, 151 entries. See sample pages (PDF, 575 KB)

Search the contents

General61 topics

SECTION 1 - FRAME
FIGURE 1-1. STEER INSTALLATION
FIGURE 1-2. HUB AND SPINDLE ASSEMBLY - LH
FIGURE 1-3. HUB AND SPINDLE ASSEMBLY - RH
FIGURE 1-4. WHEEL DRIVE INSTALLATION (ALL SPECS EXCEPT UL SPEC)
FIGURE 1-5. WHEEL DRIVE INSTALLATION (UL SPECS)
FIGURE 1-6. DRIVE MOTOR ASSEMBLY
FIGURE 1-7. DRIVE HUB ASSEMBLY
FIGURE 1-8. TIRE AND WHEEL INSTALLATION
FIGURE 1-9. BATTERY INSTALLATION - 305AH BATTERIES
FIGURE 1-10. BATTERY INSTALLATION - 305AH BATTERIES (UL SPECS)
FIGURE 1-11. BATTERY INSTALLATION - 305AH AGM BATTERIES
FIGURE 1-12. BATTERY INSTALLATION - 375AH/706HD BATTERIES
FIGURE 1-13. INVERTER INSTALLATION - OPTIONAL
FIGURE 1-14. FRAME COVERS INSTALLATION
SECTION 2 - TURNTABLE
FIGURE 2-1. VALVES, TANK AND MOTOR INSTALLATION - E300AJ
FIGURE 2-2. VALVES, TANK AND MOTOR INSTALLATION - E300AJP
FIGURE 2-3. MAIN VALVE ASSEMBLY
FIGURE 2-4. BOOM VALVE ASSEMBLY - E300AJ
FIGURE 2-5. BOOM VALVE ASSEMBLY - E300AJP
FIGURE 2-6. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
FIGURE 2-7. TURNTABLE BEARING ASSEMBLY
FIGURE 2-8. SWING MOTOR ASSEMBLY
FIGURE 2-9. DRIVE ORIENTATION INSTALLATION
FIGURE 2-10. ELECTRICAL COMPONENTS INSTALLATION - E300AJ (ALL SPECS EXCEPT CE & UL SPECS)
FIGURE 2-11. ELECTRICAL COMPONENTS INSTALLATION - E300AJ (CE SPECS)
FIGURE 2-12. ELECTRICAL COMPONENTS INSTALLATION - E300AJ (UL SPECS)
FIGURE 2-13. ELECTRICAL COMPONENTS INSTALLATION - E300AJP (ALL SPECS EXCEPT CE & UL SPECS)
FIGURE 2-14. ELECTRICAL COMPONENTS INSTALLATION - E300AJP (CE SPECS)
FIGURE 2-15. ELECTRICAL COMPONENTS INSTALLATION - E300AJP (UL SPECS)
FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY - E300AJ (ALL SPECS EXCEPT CE SPECS)
FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY - E300AJ (CE SPECS)
FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY - E300AJP (ALL SPECS EXCEPT CE SPECS)
FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY - E300AJP (CE SPECS)
FIGURE 2-20. BATTERY CHARGER INSTALLATION - WITH PLUG (ALL SPECS EXCEPT CE SPECS) (PVC 2001)
FIGURE 2-21. BATTERY CHARGER INSTALLATION - WITH PLUG (ALL SPECS EXCEPT CE SPECS) (PVC 2007)
FIGURE 2-22. BATTERY CHARGER INSTALLATION - WITH PLUG (CE SPECS) (PVC 2001)
FIGURE 2-23. BATTERY CHARGER INSTALLATION - WITH PLUG (CE SPECS) (PVC 2007)
FIGURE 2-24. BATTERY CHARGER INSTALLATION - WITHOUT PLUG (PVC 2001)
FIGURE 2-25. BATTERY CHARGER INSTALLATION - WITHOUT PLUG (PVC 2007)
FIGURE 2-26. BATTERY CHARGER ASSEMBLY
FIGURE 2-27. STROBE LIGHT INSTALLATION - AMBER
FIGURE 2-28. STROBE LIGHT INSTALLATION - BLUE
FIGURE 2-29. STROBE LIGHT INSTALLATION - RED
FIGURE 2-30. ALARM INSTALLATION
FIGURE 2-31. WHITE NOISE ALARM INSTALLATION
FIGURE 2-32. HOODS INSTALLATION
SECTION 3 - BOOM
FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION - E300AJ
FIGURE 3-2. BOOM AND CYLINDERS INSTALLATION - E300AJP
FIGURE 3-3. MAIN BOOM ASSEMBLY - E300AJ
FIGURE 3-4. MAIN BOOM ASSEMBLY - E300AJP
FIGURE 3-5. TOWER BOOM ASSEMBLY - E300AJ
FIGURE 3-6. TOWER BOOM ASSEMBLY - E300AJP
FIGURE 3-7. JIB ASSEMBLY - E300AJ
FIGURE 3-8. JIB ASSEMBLY - E300AJP
FIGURE 3-9. ROTATOR ASSEMBLY - PLATFORM
FIGURE 3-10. ROTATOR ASSEMBLY - JIB SWING
FIGURE 3-11. POWER TRACK INSTALLATION
FIGURE 3-12. PLATFORM SUPPORT INSTALLATION

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY

FIGURE 4-2. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY

FIGURE 4-3. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - E300AJ (ALL SPECS EXCEPT UL SPECS)

FIGURE 4-4. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - E300AJ (UL SPECS)

FIGURE 4-5. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - E300AJP (ALL SPECS EXCEPT UL SPECS)

FIGURE 4-6. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - E300AJP (UL SPECS)

FIGURE 4-7. CONSOLE BOX ASSEMBLY - E300AJ (ALL SPECS EXCEPT UL SPECS)

FIGURE 4-8. CONSOLE BOX ASSEMBLY - E300AJ (UL SPECS)

FIGURE 4-9. CONSOLE BOX ASSEMBLY - E300AJP (ALL SPECS EXCEPT UL SPECS)

FIGURE 4-10. CONSOLE BOX ASSEMBLY - E300AJP (UL SPECS)

FIGURE 4-11. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-12. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-13. FOOTSWITCH ASSEMBLY

FIGURE 4-14. LIGHT PANEL INSTALLATION

FIGURE 4-15. TRAY ASSEMBLY

FIGURE 4-16. SKYGUARD BAR INSTALLATION

FIGURE 4-17. SKYEYE INSTALLATION

FIGURE 4-18. SKYLINE INSTALLATION

SECTION 5 - CYLINDER

FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY

FIGURE 5-2. LIFT CYLINDER ASSEMBLY - JIB

FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM

Show all 60 sections

FIGURE 5-4. LIFT CYLINDER ASSEMBLY - TOWER BOOM

FIGURE 5-5. MASTER CYLINDER ASSEMBLY

FIGURE 5-6. STEER CYLINDER ASSEMBLY

FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY - E300AJ

FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY - E300AJP

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - E300AJ

FIGURE 6-2. HYDRAULIC DIAGRAM - E300AJP

SECTION 7 - ELECTRICAL

AND CE SPECS)

FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT, CSA, JAPANESE AND UL SPECS)

FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - ANSI AND CSA SPECS

FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPECS)

FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS)

FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 KEYED GROUND (CE SPECS)

FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE SPECS)

FIGURE 7-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE SPECS)

FIGURE 7-9. BATTERY CABLE KIT - 305AH BATTERIES

FIGURE 7-10. BATTERY CABLE KIT - 305AH BATTERIES (UL SPECS)

FIGURE 7-11. BATTERY CABLE KIT - 305AH AGM BATTERIES

FIGURE 7-12. BATTERY CABLE KIT - 375AH/706HD BATTERIES

FIGURE 7-13. BOOM CABLES AND CLAMPS INSTALLATION - E300AJ

FIGURE 7-14. BOOM CABLES AND CLAMPS INSTALLATION - E300AJP

FIGURE 7-15. BOOM HARNESS - MAIN BOOM

FIGURE 7-16. BOOM HARNESS - TOWER BOOM

FIGURE 7-17. BOOM VALVE AND LIMIT SWITCH HARNESS

FIGURE 7-18. BREAKER BOX KIT - CE SPECS

FIGURE 7-19. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE SPECS)

FIGURE 7-20. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE SPECS)

FIGURE 7-21. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT107 KEYED GROUND (CE SPECS)

FIGURE 7-22. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPECS)

FIGURE 7-23. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPECS)

FIGURE 7-24. DRIVE CABLE KIT (ALL SPECS EXCEPT UL SPEC)

FIGURE 7-25. DRIVE CABLE KIT (UL SPECS)

FIGURE 7-26. INVERTER HARNESS

FIGURE 7-27. PLATFORM BOX HARNESS (PVC 2001)31 topics

FIGURE 7-28. PLATFORM CONSOLE HARNESS (PVC 2007)
FIGURE 7-29. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPECS)
FIGURE 7-30. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPECS)
FIGURE 7-31. RECEPTACLE BOX KIT - 220V AFSINT107 KEYED GROUND (CE SPECS)
FIGURE 7-32. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPECS)
FIGURE 7-33. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPECS)
FIGURE 7-34. SKYGUARD INTERFACE HARNESS
FIGURE 7-35. SKYEYE EMITTER HARNESS
FIGURE 7-36. SKYEYE INTERMEDIATE HARNESS
FIGURE 7-37. SKYEYE RECEIVER HARNESS
FIGURE 7-38. SKYLINE HARNESS
FIGURE 7-39. STEER SENSOR HARNESS
FIGURE 7-40. TRACTION MODULE TO DRIVE HARNESS
FIGURE 7-41. TRACTION MODULE TO TURNTABLE HARNESS
FIGURE 7-42. TURNTABLE HARNESS
FIGURE 7-43. WHITE NOISE ALARM HARNESS
FIGURE 7-44. CHARGER HARNESS – 48VDC (PVC 2007)
SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
FIGURE 8-2. DECAL INSTALLATION (BRAZIL SPEC)
FIGURE 8-3. DECAL INSTALLATION (CHINESE SPEC)
FIGURE 8-4. DECAL INSTALLATION (CSA SPEC)
FIGURE 8-5. DECAL INSTALLATION (JAPANESE SPEC)
FIGURE 8-6. DECAL INSTALLATION (KOREAN SPEC)
FIGURE 8-7. DECAL INSTALLATION (LATIN AMERICAN SPEC)
FIGURE 8-8. DECAL INSTALLATION - OPTIONS
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (357 pages). Open the sample pages (PDF, 575 KB)

Sample pages from the JLG E300AJ, E300AJP Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 27: SECTION 1 - FRAME
Parts illustration, page 167: SECTION 4 - PLATFORM
Parts illustration, page 197: SECTION 5 - CYLINDER

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Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the E300AJ, E300AJP are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 357 pages

Quantity one is the manual described above.

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