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JLG E300AJ, E300AJP Boom Lift Service Manual

224 pages · Publication 3121253

$69.85
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Models
E300AJ, E300AJP
Serial coverage
0300138358-0300211843
Manual type
Service Manual
Pages
224
Publication
3121253
Condition
Brand new
JLG E300AJ, E300AJP Boom Lift Service Manual, publication 3121253

What's inside

From the manual's own table of contents: 252 sections, 296 entries. See sample pages (PDF, 622 KB)

General
Hydraulic System Safety
Maintenance7 topics
  • Operating Specifications
  • Dimensional Data
  • Capacities
  • Tires
  • Hydraulic Oil
  • Major Component Weights
  • Function Speeds
Test Notes
Machine Orientation When Doing Speed Tests2 topics
  • Operator Maintenance
  • Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
  • Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing1 topic
  • Lubrication and Information
Hydraulic Oil
Show all 252 sections
Changing Hydraulic Oil
Lubrication Specifications1 topic
  • Cylinder Drift Test
Platform Drift
Cylinder Drift2 topics
  • Pins and Composite Bearing Repair Guidelines
  • Welding on JLG Equipment
Do the Following When Welding on JLG Equipment
Do NOT Do the Following When Welding on JLG Equipment1 topic
  • Tires and Wheels
Tire Wear and Damage
Wheel and Tire Replacement
Wheel Installation1 topic
  • Spindle
Setting Wheel Bearing End Play
Specifications
Checking
Greasing Requirements1 topic
  • Drive Hub
Roll and Leak Testing
Main Disassembly
Output Carrier Disassembly
Input Carrier Disassembly
Hub-Spindle Disassembly
Cover Disassembly
Input Carrier Assembly
Output Planet Gear Assembly
Output Carrier Assembly
Hub-Spindle Assembly
Cover Subassembly
Main Assembly1 topic
  • Drive Brake - Mico
Disassembly
Assembly
Bleeding1 topic
  • Speed Sensor Adjustment
Adjustment Procedure
Speed Sensor Installation Verification
Verification w/ Analyzer Procedure2 topics
  • Positrac/Tilt module
  • Swing Motor
Preparation Before Disassembly
Disassembly and Inspection
One Piece Stator Construction
Two Piece Stator Construction
Final Checks
Installation Torque2 topics
  • Swing Drive
  • Swing Bearing
Turntable Bearing Mounting Bolt Condition Check
Wear Tolerance
Replacement of Swing Bearing
Swing Bearing Torque Value1 topic
  • Battery Maintenance And Charging
Battery Maintenance, Quarterly
Battery Charging, Daily1 topic
  • SECTION NO. TITLE PAGE NO. Battery Charger
Operating Instructions
Maintenance Instructions
Battery Charger Fault Codes
Excessive Battery Watering Requirements or Strong Sulphur (Rotten Egg) Smell
Checking/Changing the Battery Charger Algorithm3 topics
  • Drive Orientation System
  • Hoods
  • Boom Maintenance
Removal of the Main Boom
Disassembly of the Main Boom
Inspection
Assembly of the Main Boom
Installation of the Main Boom1 topic
  • Powertrack Maintenance
Removing a Link
Installing a New Link
Replacing Fixed End Brackets
Replacing Moving End Brackets5 topics
  • Boom Cleanliness Guidelines
  • Tilt Sensor Check
  • Footswitch Adjustment
  • Boom Limit Switches
  • Rotary Actuator
Theory of Operation
Required Tools
Installing Counterbalance Valve
Testing the Actuator
Installation and Bleeding
Troubleshooting1 topic
  • Lubricating O-Rings in the Hydraulic System
Cup and Brush
Dip Method
Spray Method
Brush-on Method1 topic
  • Hydraulic Cylinders
Cleaning and Inspection
Phase Check Cartridge1 topic
  • Pressure Setting Procedure
Adjustments made at the Main Valve Bank
Adjustments made at the Boom Function Valve Bank1 topic
  • Initial Hydraulic Pump Start-Up Procedure
Procedure1 topic
  • JLG Control System Analyzer Kit Instructions
Introduction
To Connect the JLG Control System Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup
Level Vehicle Description
System Self Test2 topics
  • General
  • Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement1 topic
  • Applying Silicone Dielectric Compound to Electrical Connections
Installation of Dielectric Grease
Deutsch HD, DT, DTM, DRC Series
AMP Seal
AMP Mate-N-Lok
DIN Connectors
Exclusions1 topic
  • AMP Connector
Wedge Lock
Service - Voltage Reading1 topic
  • Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly
Hydraulic Oil Specifications
Operator Maintenance and Lubrication Diagram
Torque Chart (SAE Fasteners - Sheet 1 of 7)
Torque Chart (SAE Fasteners - Sheet 2 of 7)
Torque Chart (SAE Fasteners - Sheet 3 of 7)
Torque Chart (SAE Fasteners - Sheet 4 of 7)
Torque Chart (METRIC Fasteners - Sheet 5 of 7))
Torque Chart (METRIC Fasteners - Sheet 6 of 7)
Torque Chart (METRIC Fasteners - Sheet 7 of 7)
Steering Installation
Drive System Components
Spindle Assembly
Main Disassembly Drawing 1
Main Disassembly Drawing 2
Output Carrier
Planet Gear
Input Carrier
Hub Spindle
Cover Assembly
Hub Assembly - Sheet 1 of 2
Hub Assembly - Sheet 2 of 2
Cup Pressing Tool
Drive Brake
Speed Sensor Orientation
Frame Mounted Electrical Components
Contactor Wiring Diagram
Swing Motor - Cutaway
Swing Motor - Exploded View
Swing Drive - Exploded View
Swing Bearing Feeler Gauge Check
Swing Bearing Tolerance Measuring Point
Swing Bearing Tolerance Boom Placement
Swing Bearing Torque Sequence
Battery Boxes
Hoods
Drive Orientation Switch
Counterweight
Boom Assembly
Boom Lubrication Instructions
Power Track Hoses
Clamp Block Installation
Boom Thread Locking Compound Location
Boom Torque Values
Lower Boom
Lower Boom Thread Locking Compound Location
Lower Boom Torque Values
AJP Jib
AJP Jib Torque Values
Boom Limit Switches
Rotary Actuator - Exploded View
Rotary Actuator - Assembly Drawing
Rotator Counterbalance Valve
Gland Seal Disassembly
Tower Lift Cylinder
Upper Lift Cylinder
Master Cylinder
Level Cylinder
Telescope Cylinder - AJ
Jib Cylinder
Steer Cylinder
Telescope Cylinder - AJP
Main Control Valve - Sheet 1 of 2
Main Control Valve - Sheet 2 of 2
Boom Function Valve - Sheet 1 of 2
Boom Function Valve - Sheet 2 of 2
Hydraulic Components Location
Hand Held Analyzer
Platform Control Module Location - Sheet 1 of 2
Platform Control Module Location - Sheet 2 of 2
Ground Control Module Location - Sheet 1 of 2
Ground Control Module Location - Sheet 2 of 2
Power Module Location - Sheet 1 of 2
Power Module Location - Sheet 2 of 2
Tilt Module Location
Analyzer Flow Chart (Software Version 3.x) - Sheet 1 of 3
Analyzer Flow Chart (Software Version 3.x) - Sheet 2 of 3
Analyzer Flow Chart (Software Version 3.x) - Sheet 3 of 3
Voltage Measurement (DC)
Current Measurement (DC)
Application to Female Contacts
Use of Seal Plugs
Connector Assembly Figure 1
AMP Connector
Connector Assembly Figure 2
Connector Assembly Figure 3
Connector Assembly Figure 4
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Contact Installation
HD/HDP Locking Contacts Into Position
HD/HDP Contact Removal
HD/HDP Unlocking Contacts
Electrical Components - Sheet 1 of 2
Electrical Components - Sheet 2 of 2
Electrical Schematic - Sheet 1 of 2
Electrical Schematic - Sheet 2 of 2
Hydraulic Schematic - E300AJ - Sheet 1 of 2
Hydraulic Schematic - E300AJ - Sheet 2 of 2
Hydraulic Schematic - E300AJP - Sheet 1 of 2
Hydraulic Schematic - E300AJP - Sheet 2 of 2
Operating specifications - E300AJ
Operating specifications - E300AJP
Dimensional Data - E300AJ
Dimensional Data - E300AJP
Capacities
Tires
Critical Stability Weights
Function Speeds
Inspection and Maintenance
Inspection and Preventive Maintenance Schedule
Wheel Torque Chart
Drive Brake Diagnosis
Swing Motor Troubleshooting
Battery Charger Fault Codes (Delta-Q)
Battery Algorithms
Cylinder Assembly Torques
Cylinder Valve Torques
Main Valve Torques
Boom Function Valve Torques
Analyzer Abbreviations
Machine Configuration Programming Information
Personality Ranges/Defaults
E300 Diagnostic Fault Codes
System Test Descriptions
System Test Messages

Inside this manual

Real pages from this service manual (224 pages). Open the sample pages (PDF, 621 KB)

Sample pages from the JLG E300AJ, E300AJP Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Color page, Color page
  • Specifications, page 14: SECTION 1 - SPECIFICATIONS
  • Troubleshooting, page 170: SECTION 6 - JLG CONTROL SYSTEM
  • Diagram, page 215: SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS
  • Color page, page 118: SECTION 4 - BOOM & PLATFORM
  • Color page, page 206: SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the E300AJ, E300AJP are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3121253$69.85
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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 224 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).