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JLG E600, E600J, E600JP, M600, M600J, M600JP Boom Lift Parts Manual

672 pages · Publication 3121712

$69.93
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Models
E600, E600J, E600JP, M600, M600J, M600JP
Serial coverage
0300218866, 0300218868, 0300219271 to Present
Manual type
Parts Manual
Pages
672
Publication
3121712
Condition
Brand new
JLG E600, E600J, E600JP, M600, M600J, M600JP Boom Lift Parts Manual, publication 3121712

What's inside

From the manual's own table of contents: 109 sections, 225 entries. See sample pages (PDF, 706 KB)

General61 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. AXLE INSTALLATION - FIXED (2WD)
  • FIGURE 1-2. AXLE INSTALLATION - FIXED (4WD)
  • FIGURE 1-3. AXLE INSTALLATION - OSCILLATING WITHOUT TOW PACKAGE (2WD)
  • FIGURE 1-4. AXLE INSTALLATION - OSCILLATING WITHOUT TOW PACKAGE (2WD) (CE SPECS)
  • FIGURE 1-5. AXLE INSTALLATION - OSCILLATING WITH TOW PACKAGE (2WD)
  • FIGURE 1-6. AXLE INSTALLATION - OSCILLATING WITH TOW PACKAGE (2WD) (CE SPECS)
  • FIGURE 1-7. AXLE INSTALLATION - OSCILLATING (4WD)
  • FIGURE 1-8. AXLE INSTALLATION - OSCILLATING (4WD) (CE SPECS)
  • FIGURE 1-9. STEER INSTALLATION - WITHOUT TOW PACKAGE (2WD/2WS)
  • FIGURE 1-10. STEER INSTALLATION - WITH TOW PACKAGE (2WD/2WS)
  • FIGURE 1-12. STEER INSTALLATION - (4WD/2WS) (E600JP/M600JP)
  • FIGURE 1-13. HUB ASSEMBLY - RH
  • FIGURE 1-14. HUB ASSEMBLY - LH
  • FIGURE 1-15. AXLE LOCKOUT VALVE ASSEMBLY
  • FIGURE 1-16. DRIVE VALVE ASSEMBLY (4WD ONLY)
  • FIGURE 1-17. WHEEL DRIVE INSTALLATION (NON UL SPECS)
  • FIGURE 1-18. WHEEL DRIVE INSTALLATION (UL SPECS)
  • FIGURE 1-19. TIRE AND WHEEL INSTALLATION - 36/14LL X 22.5 PNEUMATIC NON-MARKING
  • FIGURE 1-20. TIRE AND WHEEL INSTALLATION - 36/14LL X 22.5 FOAM-FILLED NON-MARKING
  • FIGURE 1-21. DRIVE MOTOR ASSEMBLY
  • FIGURE 1-22. DRIVE HUB ASSEMBLY (REAR)
  • FIGURE 1-24. DRIVE MOTOR ASSEMBLY (4WD FRONT) (SN 0300257364 to Present)
  • FIGURE 1-25. AC DRIVE ELECTRICAL PLATE ASSEMBLY (NON UL SPECS)
  • FIGURE 1-26. AC DRIVE ELECTRICAL PLATE ASSEMBLY (UL SPECS)
  • FIGURE 1-27. DRIVE MODULE PLATE ASSEMBLY
  • FIGURE 1-28. FRAME SHIELDS INSTALLATION
  • FIGURE 1-29. TOW PACKAGE INSTALLATION WITHOUT NATO EYE
  • FIGURE 1-30. TOW PACKAGE INSTALLATION WITH NATO EYE
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. VALVE INSTALLATION - WITHOUT LSS OR WITH 4 CELL LSS (E600/E600J/M600/M600J)
  • FIGURE 2-2. VALVE INSTALLATION - WITH 1 CELL LSS (E600/E600J/M600/M600J)
  • FIGURE 2-3. VALVE INSTALLATION - WITHOUT LSS OR WITH 4 CELL LSS (E600JP/M600JP)
  • FIGURE 2-4. VALVE INSTALLATION - WITH 1 CELL LSS (E600JP/M600JP)
  • FIGURE 2-5. MAIN CONTROL VALVE ASSEMBLY
  • FIGURE 2-6. SWING DRIVE INSTALLATION
  • FIGURE 2-7. SWING MOTOR ASSEMBLY
  • FIGURE 2-8. TURNTABLE BEARING, STOP AND LUBE INSTALLATION
  • FIGURE 2-9. TURNTABLE LOCK INSTALLATION
  • FIGURE 2-10. DRIVE ORIENTATION INSTALLATION
  • FIGURE 2-11. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATION
  • FIGURE 2-12. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATION (UL SPECS)
  • FIGURE 2-13. FUEL TANK AND MODULE INSTALLATION (M600/M600J/M600JP ONLY)
  • FIGURE 2-14. FUEL TANK AND MODULE INSTALLATION - WITH AGM BATTERY (M600/M600J/M600JP ONLY)
  • FIGURE 2-15. PUMP ASSEMBLY
  • FIGURE 2-16. ELECTRICITY MOTOR ASSEMBLY
  • FIGURE 2-17. DELTA-Q BATTERY CHARGER INSTALLATION - 110V/60HZ (ANSI SPECS)
  • FIGURE 2-18. DELTA-Q BATTERY CHARGER INSTALLATION - 120-240V/50-60HZ (ANSI AND ANSI EXPORT SPECS)
  • FIGURE 2-19. DELTA-Q BATTERY CHARGER INSTALLATION - 250V/50HZ (ANSI EXPORT AND AUSTRALIAN SPECS)
  • FIGURE 2-20. DELTA-Q BATTERY CHARGER INSTALLATION - 120-240V/50-60HZ (CE SPECS)
  • FIGURE 2-21. DELTA-Q BATTERY CHARGER INSTALLATION - 100V/50-60HZ (JAPANESE SPECS)
  • FIGURE 2-22. DELTA-Q BATTERY CHARGER INSTALLATION - 120-230V/45-65HZ (48 VOLT) (ALL SPECS)
  • FIGURE 2-23. BATTERY BOX INSTALLATION - STANDARD BATTERIES
  • FIGURE 2-24. BATTERY BOX INSTALLATION - AGM BATTERIES
  • FIGURE 2-25. BATTERY BOX INSTALLATION (UL SPECS)
  • FIGURE 2-26. GROUND CONTROL PANEL INSTALLATION (E600/M600)
  • FIGURE 2-27. GROUND CONTROL PANEL INSTALLATION (E600J/M600J)
  • FIGURE 2-28. GROUND CONTROL PANEL INSTALLATION (E600JP/M600JP)
  • FIGURE 2-29. GROUND CONTROL PANEL INSTALLATION (E600/M600) (CE SPECS)
  • FIGURE 2-30. GROUND CONTROL PANEL INSTALLATION (E600J/M600J) (CE SPECS)
  • FIGURE 2-31. GROUND CONTROL PANEL INSTALLATION (E600JP/M600JP) (CE SPECS)
FIGURE 2-32. GROUND CONTROL ELECTRICAL SYSTEM INSTALLATION
FIGURE 2-33. MOTOR CONTROLS INSTALLATION - STANDARD BATTERIES (M600/M600J/M600JP)
FIGURE 2-34. MOTOR CONTROLS INSTALLATION - AGM BATTERIES (M600/M600J/M600JP)
FIGURE 2-35. LIMIT SWITCH INSTALLATION
FIGURE 2-36. ALARM INSTALLATION
FIGURE 2-37. STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL)
FIGURE 2-38. INVERTER INSTALLATION - 110V (OPTIONAL)
FIGURE 2-40. BEACON LIGHT INSTALLATION - BLUE (SN 0300256398 to Present)
FIGURE 2-42. BEACON LIGHT INSTALLATION - RED (SN 0300256398 to Present)
FIGURE 2-43. HOODS INSTALLATION
FIGURE 2-44. NOISE REDUCTION INSTALLATION - WITH STANDARD BATTERIES (M600/M600J/M600JP ONLY)
FIGURE 2-45. NOISE REDUCTION INSTALLATION - WITH AGM BATTERIES (M600/M600J/M600JP ONLY)
SECTION 3 - ENGINE
FIGURE 3-1. MOTOR AND GENERATOR INSTALLATION - WITH STANDARD BATTERIES (M600/M600J/M600JP ONLY)
FIGURE 3-2. MOTOR AND GENERATOR INSTALLATION - WITH AGM BATTERIES (M600/M600J/M600JP ONLY)
FIGURE 3-6. KUBOTA ENGINE COMPONENTS (M600/M600J/M600JP ONLY) (SN 0300256398 to Present)
SECTION 4 - BOOM
FIGURE 4-1. BOOM INSTALLATION (E600/M600)
FIGURE 4-2. BOOM INSTALLATION (E600J/M600J)
FIGURE 4-3. BOOM INSTALLATION (E600JP/M600JP)
FIGURE 4-4. MAIN BOOM ASSEMBLY (E600/M600)
FIGURE 4-5. MAIN BOOM ASSEMBLY (E600J/M600J)
FIGURE 4-6. MAIN BOOM ASSEMBLY (E600JP/M600JP)
Show all 110 sections
FIGURE 4-7. POWER TRACK ASSEMBLY (E600/M600)
FIGURE 4-8. POWER TRACK ASSEMBLY (E600J/E600JP/M600J/M600JP)
FIGURE 4-9. ROTATOR ASSEMBLY (E600/M600)
FIGURE 4-13. ROTATOR ASSEMBLY - PLATFORM ROTATE (E600JP/M600JP)
FIGURE 4-14. ROTATOR ASSEMBLY - SIDE SWING ROTATE (E600JP/M600JP)
FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS
FIGURE 4-16. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS
FIGURE 4-17. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS
FIGURE 4-18. ROTATOR VALVE INSTALLATION - WITHOUT LSS OR WITH 4 CELL LSS (E600/E600J/M600/M600J)
FIGURE 4-19. ROTATOR VALVE INSTALLATION - WITH 1 CELL LSS (E600/E600J/M600/M600J)
FIGURE 4-20. ROTATOR VALVE INSTALLATION - WITHOUT LSS OR WITH 4 CELL LSS (E600JP/M600JP)
FIGURE 4-21. ROTATOR VALVE INSTALLATION - WITH 1 CELL LSS (E600JP/M600JP)
FIGURE 4-23. ROTATOR VALVE ASSEMBLY (E600JP/M600JP)
FIGURE 4-24. BOOM LIMIT SWITCH INSTALLATION (E600/M600) (CE SPEC ONLY)
FIGURE 4-25. BOOM LIMIT SWITCH INSTALLATION (E600J/E600JP/M600J/M600JP) (CE SPEC ONLY)
SECTION 5 - PLATFORM
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY
FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR
FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR
FIGURE 5-10. PLATFORM COMPONENTS INSTALLATION - 30IN X 6FT (0.9M X 1.83M) (FALL ARREST PLATFORM)
FIGURE 5-11. PLATFORM COMPONENTS INSTALLATION - 30IN X 8FT (0.9M X 2.44M) (FALL ARREST PLATFORM)2 topics
  • SKYGUARD (UL SPECS) (E600)
  • SKYGUARD (NON UL SPECS) (E600/M600)
FIGURE 5-48. CONTROLLER ASSEMBLY - DRIVE AND STEER
FIGURE 5-49. CONTROLLER ASSEMBLY - LIFT AND SWING
FIGURE 5-50. FOOTSWITCH ASSEMBLY
FIGURE 5-51. MOTOR CONTROLS INSTALLATION - STANDARD BATTERIES (M600/M600J/M600JP)
FIGURE 5-52. MOTOR CONTROLS INSTALLATION - AGM BATTERIES (M600/M600J/M600JP)
FIGURE 5-53. JIB ROTATE SWITCH (E600JP/M600JP)
FIGURE 5-54. TRAY ASSEMBLY
FIGURE 5-55. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL)
FIGURE 5-56. SOFT TOUCH INSTALLATION - WITH FALL ARREST (SIDE ENTRY PLATFORM) (OPTIONAL)
FIGURE 5-57. SKYEYE INSTALLATION
FIGURE 5-59. SKYGUARD BAR INSTALLATION (SN 0300256398 to Present)
FIGURE 5-60. CROSS RAIL INSTALLATION
FIGURE 5-61. SKYGLAZIER INSTALLATION (ANSI AND CSA SPECS)
FIGURE 5-62. SKYGLAZIER INSTALLATION (ANSI EXPORT SPECS) (SPANISH/PORTUGUESE)
FIGURE 5-63. SKYGLAZIER INSTALLATION (ANSI EXPORT SPECS) (ENGLISH/SPANISH)
FIGURE 5-64. SKYLINE INSTALLATION
FIGURE 5-65. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)
FIGURE 5-66. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)
FIGURE 5-67. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)
SECTION 6 - CYLINDERS
FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY
FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (E600/M600)
FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (E600J/E600JP/M600J/M600JP)
FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB (E600J/E600JP/M600J/M600JP)
FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN (Prior to SN 0300239696)
FIGURE 6-6. LIFT CYLINDER ASSEMBLY - MAIN (SN 0300239696 to Present)
FIGURE 6-7. MASTER CYLINDER ASSEMBLY (E600/M600)
FIGURE 6-8. MASTER CYLINDER ASSEMBLY (E600J/E600JP/M600J/M600JP)
FIGURE 6-9. STEER CYLINDER ASSEMBLY
FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (E600/M600)
SECTION 7 - HYDRAULIC
FIGURE 7-1. 4WD HYDRAULIC DIAGRAM
FIGURE 7-2. OSCILLATING AXLE HYDRAULIC DIAGRAM (ALL SPECS EXCEPT CE SPECS)
FIGURE 7-3. OSCILLATING AXLE HYDRAULIC DIAGRAM (CE SPECS)
FIGURE 7-4. STANDARD HYDRAULIC DIAGRAM (E600/M600)
FIGURE 7-5. STANDARD HYDRAULIC DIAGRAM (E600J/M600J)
FIGURE 7-6. STANDARD HYDRAULIC DIAGRAM (E600JP/M600JP)
FIGURE 7-7. HYDRAULIC DIAGRAM LIST
SECTION 8 - ELECTRICAL
FIGURE 8-1. ELECTRICAL DIAGRAM LIST
FIGURE 8-2. AC BOX AT PLATFORM - LOCALLY SUPPLIED COMPONENTS
FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSI EXPORT AND CSA SPECS
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V - ANSI, ANSI EXPORT AND CSA SPECS
to Present)53 topics
  • FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC) (SN 0300223839 to Present)
  • FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC) (SN 0300223839 to Present)
  • FIGURE 8-15. BATTERY BOX CABLE ASSEMBLY (RH SIDE BOX) (STANDARD BATTERIES)
  • FIGURE 8-16. BATTERY BOX CABLE ASSEMBLY (LH SIDE BOX) (STANDARD BATTERIES)
  • FIGURE 8-17. BATTERY BOX CABLE ASSEMBLY (AGM BATTERIES)
  • FIGURE 8-18. BATTERY CHARGER ASSEMBLY
  • FIGURE 8-19. BEACON LIGHT HARNESS (AMBER BEACON ONLY)
  • FIGURE 8-20. BEACON LIGHT HARNESS (BLUE BEACON ONLY)
  • FIGURE 8-21. BOOM TRANSPORT HARNESS (CE SPECS ONLY)
  • FIGURE 8-22. BREAKER BOX KIT WITH ONE BREAKER - CE SPEC
  • FIGURE 8-23. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC
  • SPECS)
  • FIGURE 8-27. CABLES AND CLAMPS INSTALLATION (E600/M600) (AUSTRALIAN SPECS AND CE SPECS)
  • FIGURE 8-28. CABLES AND CLAMPS INSTALLATION (E600J/M600J) (AUSTRALIAN SPECS AND CE SPECS)
  • FIGURE 8-29. CABLES AND CLAMPS INSTALLATION (E600JP/M600JP) (AUSTRALIAN SPECS AND CE SPECS)
  • FIGURE 8-30. CABLES AND CLAMPS INSTALLATION (E600JP/M600JP) (AUSTRALIAN SPECS AND CE SPECS)
  • FIGURE 8-31. CHARGER CONNECT HARNESS
  • FIGURE 8-32. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE SPEC)
  • FIGURE 8-33. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE SPEC)
  • FIGURE 8-34. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPEC)
  • FIGURE 8-35. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPEC)
  • FIGURE 8-36. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE SPEC)
  • FIGURE 8-37. DRIVE CABLE KIT (NON UL SPECS)
  • FIGURE 8-38. DRIVE CABLE KIT (UL SPECS)
  • FIGURE 8-39. GENERATOR HARNESS
  • FIGURE 8-40. GROUND CONTROL HARNESS
  • FIGURE 8-41. INTERFACE HARNESS - WITH 1 CELL LSS
  • FIGURE 8-42. INVERTER HARNESS
  • FIGURE 8-43. INVERTER IGNITION HARNESS
  • FIGURE 8-44. LED REMOTE HARNESS
  • FIGURE 8-45. LIMIT SWITCH CABLE
  • FIGURE 8-46. LOWER BOOM CABLE
  • FIGURE 8-47. LOWER VALVE HARNESS
  • FIGURE 8-48. PLATFORM CONSOLE HARNESS - WITHOUT LSS OR WITH 4 CELL LSS
  • FIGURE 8-49. PLATFORM CONSOLE HARNESS - WITH 1 CELL LSS
  • FIGURE 8-50. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE SPEC)
  • FIGURE 8-51. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE SPEC)
  • FIGURE 8-52. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
  • FIGURE 8-53. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
  • FIGURE 8-54. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
  • FIGURE 8-55. SKYEYE INTERMEDIATE HARNESS
  • FIGURE 8-56. SKYEYE EMITTER HARNESS
  • FIGURE 8-57. SKYEYE RECEIVER HARNESS
  • FIGURE 8-58. SKYGUARD HARNESS - WITHOUT LSS OR WITH 4 CELL LSS
  • FIGURE 8-59. SKYGUARD HARNESS - WITH 1 CELL LSS
  • FIGURE 8-60. SKYLINE HARNESS
  • FIGURE 8-61. STEERING SENSOR HARNESS
  • FIGURE 8-62. TRACTION HARNESS
  • FIGURE 8-63. TRACTION TO TURNTABLE HARNESS
  • FIGURE 8-64. TURNTABLE HARNESS
  • FIGURE 8-66. UPPER BOOM CABLE (E600J/M600J)
  • FIGURE 8-67. UPPER BOOM CABLE (E600JP/M600JP)
  • FIGURE 8-68. UPPER VALVE HARNESS
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS
FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN AND CE SPECS
FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPECS
FIGURE 9-4. DECAL INSTALLATION - CHINESE/ENGLISH SPECS
FIGURE 9-5. DECAL INSTALLATION - CSA SPECS
FIGURE 9-6. DECAL INSTALLATION - JAPANESE SPECS
FIGURE 9-7. DECAL INSTALLATION - KOREAN SPECS
FIGURE 9-8. DECAL INSTALLATION - LATIN AMERICAN SPECS
FIGURE 9-9. DECAL INSTALLATION - OPTIONS
FIGURE 9-10. TOW BAR DECAL INSTALLATION (ANSI SPECS)
FIGURE 9-11. TOW BAR DECAL INSTALLATION (SPANISH/ENGLISH SPECS)
FIGURE 9-12. TOW BAR DECAL INSTALLATION (SPANISH/ENGLISH SPECS)
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS
FIGURE 11-1. SPECIAL OPTIONS LIST
PART NUMBER INDEX

Inside this manual

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Sample pages from the JLG E600, E600J, E600JP, M600, M600J, M600JP Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 229: SECTION 4 - BOOM
  • Parts illustration, page 449: SECTION 6 - CYLINDERS
  • Parts illustration, page 639: SECTION 9 - DECALS

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Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

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Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

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Identifying correct parts and seeing how assemblies come apart and go back together

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JLG E600, E600J, E600JP, M600, M600J, M600JPParts Manual · 3121118 · $69.91JLG E600, E600J, E600JP, M600, M600J, M600JPParts Manual · 3121814 · $69.93

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