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JLG EC600SJ, EC600SJP, H600SJ, H600SJP Boom Lift Parts Manual

504 pages · Publication 31215029_Rev_B

$69.79
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Models
EC600SJ, EC600SJP, H600SJ, H600SJP
Manual type
Parts Manual
Pages
504
Publication
31215029_Rev_B
Condition
Brand new
JLG EC600SJ, EC600SJP, H600SJ, H600SJP Boom Lift Parts Manual, publication 31215029_Rev_B

What's inside

From the manual's own table of contents: 105 sections, 209 entries. See sample pages (PDF, 649 KB)

General48 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. AXLE INSTALLATION - FIXED (2WD)
  • FIGURE 1-2. AXLE INSTALLATION - FIXED (4WD)
  • FIGURE 1-3. AXLE INSTALLATION - OSCILLATING WITHOUT TOW PACKAGE (2WD)
  • FIGURE 1-4. AXLE INSTALLATION - OSCILLATING WITH TOW PACKAGE (2WD)
  • FIGURE 1-5. AXLE INSTALLATION - OSCILLATING (4WD)
  • FIGURE 1-6. AXLE LOCKOUT VALVE ASSEMBLY
  • FIGURE 1-7. STEER INSTALLATION - WITHOUT TOW PACKAGE (2WD/2WS)
  • FIGURE 1-8. STEER INSTALLATION - WITH TOW PACKAGE (2WD/2WS)
  • FIGURE 1-9. STEER INSTALLATION - (4WD/2WS) (EC600SJ/H600SJ)
  • FIGURE 1-10. STEER INSTALLATION - (4WD/2WS) (EC600SJP/H600SJP)
  • FIGURE 1-11. WHEEL DRIVE INSTALLATION (NON UL SPECS)
  • FIGURE 1-12. WHEEL DRIVE INSTALLATION (UL SPECS)
  • FIGURE 1-13. NON-DRIVE HUB ASSEMBLY - LH (2WD FRONT)
  • FIGURE 1-14. NON-DRIVE HUB ASSEMBLY - RH (2WD FRONT)
  • FIGURE 1-15. DRIVE HUB ASSEMBLY (REAR)
  • FIGURE 1-16. DRIVE MOTOR ASSEMBLY (4WD FRONT)
  • FIGURE 1-17. DRIVE MOTOR ASSEMBLY (REAR)
  • FIGURE 1-18. DRIVE VALVE ASSEMBLY (4WD ONLY)
  • FIGURE 1-19. AC DRIVE ELECTRICAL PLATE ASSEMBLY (NON UL SPECS)
  • FIGURE 1-20. AC DRIVE ELECTRICAL PLATE ASSEMBLY (UL SPECS)
  • FIGURE 1-21. DRIVE MODULE PLATE ASSEMBLY
  • FIGURE 1-22. TIRE AND WHEEL INSTALLATION - 36/14LL X 22.5 FOAM-FILLED NON-MARKING
  • FIGURE 1-23. FRAME SHIELDS INSTALLATION
  • FIGURE 1-24. TOW PACKAGE INSTALLATION WITHOUT NATO EYE
  • FIGURE 1-25. TOW PACKAGE INSTALLATION WITH NATO EYE
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. MAIN CONTROL INSTALLATION - EC600SJ & H600SJ
  • FIGURE 2-2. MAIN CONTROL INSTALLATION - EC600SJP & H600SJP
  • FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY
  • FIGURE 2-4. SWING DRIVE INSTALLATION
  • FIGURE 2-5. SWING MOTOR ASSEMBLY
  • FIGURE 2-6. TURNTABLE BEARING, STOP AND LUBE INSTALLATION
  • FIGURE 2-7. TURNTABLE LOCK INSTALLATION
  • FIGURE 2-8. DRIVE ORIENTATION INSTALLATION
  • FIGURE 2-9. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATION (NON-UL SPECS)
  • FIGURE 2-10. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATION (UL SPECS)
  • FIGURE 2-11. ELECTRIC MOTOR ASSEMBLY
  • FIGURE 2-13. FUEL TANK AND ENGINE MODULE INSTALLATION - WITH AGM BATTERIES (H600SJ & H600SJP)
  • FIGURE 2-23. BATTERY BOX INSTALLATION - STANDARD BATTERIES
  • FIGURE 2-24. BATTERY BOX INSTALLATION - AGM BATTERIES
  • FIGURE 2-25. BATTERY BOX INSTALLATION (UL SPECS)
  • FIGURE 2-26. GROUND CONTROL ELECTRICAL SYSTEM INSTALLATION
  • FIGURE 2-27. GROUND CONTROL PANEL INSTALLATION (EC600SJ/H600SJ) (ALL SPECS EXCEPT CE SPECS)
  • FIGURE 2-28. GROUND CONTROL PANEL INSTALLATION (EC600SJ/H600SJ) (CE SPECS)
  • FIGURE 2-29. GROUND CONTROL PANEL INSTALLATION (EC600SJP/H600SJP) (ALL SPECS EXCEPT CE SPECS)
  • FIGURE 2-30. GROUND CONTROL PANEL INSTALLATION (EC600SJP/H600SJP) (CE SPECS)
  • FIGURE 2-31. ENGINE CONTROLS INSTALLATION - STANDARD BATTERIES (H600SJ/H600SJP)
FIGURE 2-32. ENGINE CONTROLS INSTALLATION - AGM BATTERIES (H600SJ/H600SJP)
FIGURE 2-33. LIMIT SWITCH INSTALLATION
FIGURE 2-34. ALARM INSTALLATION
FIGURE 2-35. WHITE NOISE ALARM INSTALLATION
FIGURE 2-36. BEACON LIGHT INSTALLATION - AMBER
FIGURE 2-37. BEACON LIGHT INSTALLATION - BLUE
FIGURE 2-38. BEACON LIGHT INSTALLATION - RED
FIGURE 2-39. INVERTER INSTALLATION - 110V (OPTIONAL)
FIGURE 2-40. INVERTER INSTALLATION - 220V (OPTIONAL)
FIGURE 2-41. HOODS INSTALLATION
SECTION 3 - ENGINE
FIGURE 3-1. ENGINE AND GENERATOR INSTALLATION - WITH STANDARD BATTERIES (H600SJ/H600SJP ONLY)
FIGURE 3-2. ENGINE AND GENERATOR INSTALLATION - WITH AGM BATTERIES (H600SJ/H600SJP ONLY)
FIGURE 3-3. KUBOTA ENGINE ASSEMBLY (H600SJ/H600JP ONLY)
FIGURE 3-4. KUBOTA ENGINE COMPONENTS (H600SJ/H600JP ONLY)
FIGURE 3-5. EXHAUST STACK AND HOOD BAFFLES INSTALLATION - STANDARD BATTERIES (H600SJ/H600SJP)
FIGURE 3-6. EXHAUST STACK AND HOOD BAFFLES INSTALLATION - AGM BATTERIES (H600SJ/H600SJP)
SECTION 4 - BOOM
FIGURE 4-1. BOOM INSTALLATION (EC600SJ/H600SJ)
FIGURE 4-2. BOOM INSTALLATION (EC600SJP/H600SJP)
FIGURE 4-3. MAIN BOOM ASSEMBLY (EC600SJ/H600SJ)
FIGURE 4-4. MAIN BOOM ASSEMBLY (EC600SJP/H600SJP)
FIGURE 4-5. ROTATOR ASSEMBLY (EC600SJ/H600SJ)
Show all 106 sections
FIGURE 4-6. PLATFORM SUPPORT INSTALLATION
FIGURE 4-7. BOOM VALVE INSTALLATION (EC600SJ/H600SJ)
FIGURE 4-8. BOOM VALVE INSTALLATION (EC600SJP/H600SJP)
FIGURE 4-9. BOOM VALVE ASSEMBLY (EC600SJ/H600SJ)
FIGURE 4-10. BOOM VALVE ASSEMBLY (EC600SJP/H600SJP)
SECTION 5 - PLATFORM
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X 91.5CM) - WITH DROP BAR
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY
FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR
FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY
FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR
FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 6FT (0.9M X 1.83M) (FALL ARREST PLATFORM)
FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
FIGURE 5-8. PLATFORM ASSEMBLY - 3FT X 6FT (91.5CM X 1.83M) - TRI-ENTRY - 1 SWING GATE/2 DROP BARS
FIGURE 5-9. PLATFORM ASSEMBLY - 3FT X 6FT (91.5CM X 1.83M) - TRI-ENTRY - 3 DROP BARS
FIGURE 5-10. PLATFORM ASSEMBLY - 3F X 6FT (91.5CM X 1.83M) (FALL ARREST PLATFORM)
FIGURE 5-11. PLATFORM ASSEMBLY - 3FT X 8FT (91.5CM X 2.44M) WITH SWING GATE
FIGURE 5-12. PLATFORM CONSOLE INSTALLATION - 2WD (ALL SPECS EXCEPT UL SPECS)
FIGURE 5-13. PLATFORM CONSOLE INSTALLATION - 2WD (UL SPECS)
FIGURE 5-14. PLATFORM CONSOLE INSTALLATION - 4WD (ALL SPECS EXCEPT UL SPECS)
FIGURE 5-15. PLATFORM CONSOLE INSTALLATION - 4WD (UL SPECS)
FIGURE 5-16. PLATFORM CONSOLE ASSEMBLY - 2WD (ALLSPECS EXCEPT UL SPECS)
FIGURE 5-17. PLATFORM CONSOLE ASSEMBLY - 2WD (UL SPECS)
FIGURE 5-18. PLATFORM CONSOLE ASSEMBLY - 4WD (ALLSPECS EXCEPT UL SPECS)
FIGURE 5-19. PLATFORM CONSOLE ASSEMBLY - 4WD (UL SPECS)
FIGURE 5-20. CONTROLLER ASSEMBLY - DRIVE AND STEER
FIGURE 5-21. CONTROLLER ASSEMBLY - LIFT AND SWING
FIGURE 5-22. FOOTSWITCH ASSEMBLY
FIGURE 5-23. ENGINE CONTROLS INSTALLATION - STANDARD BATTERIES (H600SJ/H600SJP)
FIGURE 5-24. ENGINE CONTROLS INSTALLATION - AGM BATTERIES (H600SJ/H600SJP)
FIGURE 5-25. JIB ROTATE SWITCH INSTALLATION (EC600SJP/H600SJP)
FIGURE 5-26. LIGHT PANEL INSTALLATION
FIGURE 5-27. TRAY ASSEMBLY
FIGURE 5-28. SKYEYE INSTALLATION
FIGURE 5-29. SKYGUARD BAR INSTALLATION
FIGURE 5-30. SKYLINE INSTALLATION
FIGURE 5-31. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL)
FIGURE 5-32. SOFT TOUCH INSTALLATION - WITH FALL ARREST (SIDE ENTRY PLATFORM) (OPTIONAL)56 topics
  • FIGURE 5-33. SKYGLAZIER INSTALLATION (ANSI AND CSA SPECS)
  • FIGURE 5-34. SKYGLAZIER INSTALLATION (ANSI EXPORT SPECS) (SPANISH/PORTUGUESE)
  • FIGURE 5-35. SKYGLAZIER INSTALLATION (ANSI EXPORT SPECS) (ENGLISH/SPANISH)
  • FIGURE 5-36. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)
  • FIGURE 5-37. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)
  • FIGURE 5-38. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)
  • SECTION 6 - CYLINDERS
  • FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY
  • FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE
  • FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB
  • FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN (PRIOR TO PVC 2001)
  • FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN (PVC 2001)
  • FIGURE 6-6. MASTER CYLINDER ASSEMBLY
  • FIGURE 6-7. STEER CYLINDER ASSEMBLY
  • FIGURE 6-8. TELESCOPE CYLINDER ASSEMBLY
  • SECTION 7 - HYDRAULIC
  • FIGURE 7-1. HYDRAULIC DIAGRAM - AXLE (FIXED)
  • FIGURE 7-2. HYDRAULIC DIAGRAM - AXLE (OSCILLATING)
  • FIGURE 7-3. HYDRAULIC DIAGRAM - DRIVE (2WD)
  • FIGURE 7-4. HYDRAULIC DIAGRAM - DRIVE (4WD)
  • FIGURE 7-5. HYDRAULIC DIAGRAM - STANDARD (EC600SJ/H600SJ) (PRIOR TO PVC 2001)
  • FIGURE 7-6. HYDRAULIC DIAGRAM - STANDARD (EC600SJ/H600SJ) (PVC 2001)
  • FIGURE 7-7. HYDRAULIC DIAGRAM - STANDARD (EC600SJP/H600SJP) (PRIOR TO PVC 2001)
  • FIGURE 7-8. HYDRAULIC DIAGRAM - STANDARD (EC600SJP/H600SJP) (PVC 2001)
  • FIGURE 7-9. HYDRAULIC DIAGRAM - TOW
  • SECTION 8 - ELECTRICAL
  • FIGURE 8-1. AC BOX AT PLATFORM - LOCALLY SUPPLIED COMPONENTS
  • FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
  • FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC)
  • FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC)
  • FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE SPEC)
  • FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE SPEC)
  • FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 2IN X 4IN BOX
  • FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V (ANSI, CSA & JAPANESE SPECS
  • FIGURE 8-9. BATTERY BOX CABLE ASSEMBLY (RH SIDE BOX) (STANDARD BATTERIES)
  • FIGURE 8-10. BATTERY BOX CABLE ASSEMBLY (LH SIDE BOX) (STANDARD BATTERIES)
  • FIGURE 8-11. BATTERY BOX CABLE ASSEMBLY (AGM BATTERIES)
  • FIGURE 8-12. BATTERY CHARGER ASSEMBLY
  • FIGURE 8-13. BEACON LIGHT HARNESS (AMBER BEACON ONLY)
  • FIGURE 8-14. BEACON LIGHT HARNESS (BLUE & RED BEACON ONLY)
  • FIGURE 8-15. BOOM TRANSPORT HARNESS (CE SPECS ONLY)
  • FIGURE 8-16. BOOM CABLE - LOWER
  • FIGURE 8-17. BOOM CABLE - UPPER (EC600SJ/H600SJ)
  • FIGURE 8-18. BOOM CABLE - UPPER (EC600SJP/H600SJP)
  • FIGURE 8-19. BREAKER BOX KIT WITH ONE BREAKER - CE SPEC
  • FIGURE 8-20. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC
  • FIGURE 8-22. CABLES AND CLAMPS INSTALLATION (EC600SJ/H600SJ) (CE SPECS)
  • SPECS)
  • FIGURE 8-25. CABLES AND CLAMPS INSTALLATION - DUAL AC BOXES (EC600SJP/H600SJP) (CE SPECS)
  • FIGURE 8-26. CHARGER CORD PLUG INSTALLATION - 110V - IEC YELLOW (CE SPEC)
  • FIGURE 8-27. CHARGER CORD PLUG INSTALLATION - 220V - IEC BLUE (CE SPEC)
  • FIGURE 8-28. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPEC)
  • FIGURE 8-29. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPEC)
  • FIGURE 8-30. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE SPEC)
  • FIGURE 8-31. CHARGER CORD PLUG INSTALLATION (CHINA SPEC)
  • FIGURE 8-32. DRIVE CABLE KIT (ALL SPECS EXCPET UL SPECS)
FIGURE 8-33. DRIVE CABLE KIT (UL SPECS)
FIGURE 8-34. GENERATOR HARNESS
FIGURE 8-35. GROUND CONTROL HARNESS
FIGURE 8-36. INVERTER IGNITION HARNESS (110V INVERTER)
FIGURE 8-37. INVERTER HARNESS (110V INVERTER)
FIGURE 8-38. INVERTER HARNESS (220V INVERTER)
FIGURE 8-39. LED REMOTE HARNESS
FIGURE 8-40. LIMIT SWITCH CABLE
FIGURE 8-41. PLATFORM CONSOLE HARNESS (PVC 2001)
FIGURE 8-42. PLATFORM CONSOLE HARNESS (PVC 2007)
FIGURE 8-43. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
FIGURE 8-44. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
FIGURE 8-45. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE SPEC)
FIGURE 8-46. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE SPEC)
FIGURE 8-47. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
FIGURE 8-48. SKYEYE EMITTER HARNESS
FIGURE 8-49. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-50. SKYEYE RECEIVER HARNESS
FIGURE 8-51. SKYGUARD INTERFACE HARNESS
FIGURE 8-52. SKYLINE HARNESS
FIGURE 8-53. STEERING SENSOR HARNESS
FIGURE 8-54. TRACTION HARNESS
FIGURE 8-55. TRACTION TO TURNTABLE HARNESS
FIGURE 8-56. TURNTABLE HARNESS
FIGURE 8-57. VALVE HARNESS - BOOM VALVE
FIGURE 8-58. VALVE HARNESS - MAIN CONTROL VALVE
FIGURE 8-59. WHITE NOISE ALARM HARNESS
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT, CHINA & UL SPECS (ENGLISH LANGUAGE)
FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN AND CE SPECS (ENGLISH LANGUAGE)
FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPECS (PORTUGUESE/SPANISH LANGUAGES)
FIGURE 9-4. DECAL INSTALLATION - CHINESE SPECS (CHINESE/ENGLISH LANGUAGES)
FIGURE 9-5. DECAL INSTALLATION - CSA & UL SPECS (ENGLISH/FRENCH LANGUAGES)
FIGURE 9-6. DECAL INSTALLATION - JAPANESE SPECS (JAPANESE LANGUAGE)
FIGURE 9-7. DECAL INSTALLATION - KOREAN SPECS (KOREAN LANGUAGE)
FIGURE 9-8. DECAL INSTALLATION - LATIN AMERICAN SPECS (SPANISH/ENGLISH LANGUAGES)
FIGURE 9-9. DECAL INSTALLATION - OPTIONS
FIGURE 9-11. TOW BAR DECAL INSTALLATION (ANSI EXPORT SPECS) (SPANISH/ENGLISH LANGUAGES)
FIGURE 9-12. TOW BAR DECAL INSTALLATION (CE SPECS) (SPANISH LANGUAGE))
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS
FIGURE 11-1. SPECIAL OPTIONS LIST
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (504 pages). Open the sample pages (PDF, 649 KB)

Sample pages from the JLG EC600SJ, EC600SJP, H600SJ, H600SJP Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 247: SECTION 5 - PLATFORM
  • Parts illustration, page 303: SECTION 6 - CYLINDERS
  • Parts illustration, page 471: SECTION 9 - DECALS

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Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

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Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 504 pages

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