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JLG EC600SJ, EC600SJP, H600SJ, H600SJP Boom Lift Parts Manual

482 pages · Publication 31215029

$69.85
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Models
EC600SJ, EC600SJP, H600SJ, H600SJP
Manual type
Parts Manual
Pages
482
Publication
31215029
Condition
Brand new
JLG EC600SJ, EC600SJP, H600SJ, H600SJP Boom Lift Parts Manual, publication 31215029

What's inside

From the manual's own table of contents: 91 sections, 209 entries. See sample pages (PDF, 638 KB)

General60 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. AXLE INSTALLATION - FIXED (2WD)
  • FIGURE 1-2. AXLE INSTALLATION - FIXED (4WD)
  • FIGURE 1-3. AXLE INSTALLATION - OSCILLATING WITHOUT TOW PACKAGE (2WD)
  • FIGURE 1-4. AXLE INSTALLATION - OSCILLATING WITH TOW PACKAGE (2WD)
  • FIGURE 1-5. AXLE INSTALLATION - OSCILLATING (4WD)
  • FIGURE 1-6. AXLE LOCKOUT VALVE ASSEMBLY
  • FIGURE 1-7. STEER INSTALLATION - WITHOUT TOW PACKAGE (2WD/2WS)
  • FIGURE 1-8. STEER INSTALLATION - WITH TOW PACKAGE (2WD/2WS)
  • FIGURE 1-9. STEER INSTALLATION - (4WD/2WS) (EC600SJ/H600SJ)
  • FIGURE 1-10. STEER INSTALLATION - (4WD/2WS) (EC600SJP/H600SJP)
  • FIGURE 1-11. WHEEL DRIVE INSTALLATION (NON UL SPECS)
  • FIGURE 1-12. WHEEL DRIVE INSTALLATION (UL SPECS)
  • FIGURE 1-13. NON-DRIVE HUB ASSEMBLY - LH (2WD FRONT)
  • FIGURE 1-14. NON-DRIVE HUB ASSEMBLY - RH (2WD FRONT)
  • FIGURE 1-15. DRIVE HUB ASSEMBLY (REAR)
  • FIGURE 1-16. DRIVE MOTOR ASSEMBLY (4WD FRONT)
  • FIGURE 1-17. DRIVE MOTOR ASSEMBLY (REAR)
  • FIGURE 1-18. DRIVE VALVE ASSEMBLY (4WD ONLY)
  • FIGURE 1-19. AC DRIVE ELECTRICAL PLATE ASSEMBLY (NON UL SPECS)
  • FIGURE 1-20. AC DRIVE ELECTRICAL PLATE ASSEMBLY (UL SPECS)
  • FIGURE 1-21. DRIVE MODULE PLATE ASSEMBLY
  • FIGURE 1-22. TIRE AND WHEEL INSTALLATION - 36/14LL X 22.5 FOAM-FILLED NON-MARKING
  • FIGURE 1-23. FRAME SHIELDS INSTALLATION
  • FIGURE 1-24. TOW PACKAGE INSTALLATION WITHOUT NATO EYE
  • FIGURE 1-25. TOW PACKAGE INSTALLATION WITH NATO EYE
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. MAIN CONTROL INSTALLATION - EC600SJ & H600SJ
  • FIGURE 2-2. MAIN CONTROL INSTALLATION - EC600SJP & H600SJP
  • FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY
  • FIGURE 2-4. SWING DRIVE INSTALLATION
  • FIGURE 2-5. SWING MOTOR ASSEMBLY
  • FIGURE 2-6. TURNTABLE BEARING, STOP AND LUBE INSTALLATION
  • FIGURE 2-7. TURNTABLE LOCK INSTALLATION
  • FIGURE 2-8. DRIVE ORIENTATION INSTALLATION
  • FIGURE 2-9. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATION (NON-UL SPECS)
  • FIGURE 2-10. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATION (UL SPECS)
  • FIGURE 2-11. ELECTRIC MOTOR ASSEMBLY
  • FIGURE 2-13. FUEL TANK AND ENGINE MODULE INSTALLATION - WITH AGM BATTERIES (H600SJ & H600SJP)
  • FIGURE 2-14. BATTERY CHARGER INSTALLATION - 110V/60HZ (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)
  • FIGURE 2-15. BATTERY CHARGER INSTALLATION - 120V-230V/45-65HZ (ALL SPECS EXCEPT UL SPECS)
  • FIGURE 2-17. BATTERY CHARGER INSTALLATION - 120-240V/50-60HZ (CE SPECS)
  • FIGURE 2-18. BATTERY CHARGER INSTALLATION - 250V/50HZ (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS)
  • FIGURE 2-19. BATTERY BOX INSTALLATION - STANDARD BATTERIES
  • FIGURE 2-20. BATTERY BOX INSTALLATION - AGM BATTERIES
  • FIGURE 2-21. BATTERY BOX INSTALLATION (UL SPECS)
  • FIGURE 2-22. GROUND CONTROL ELECTRICAL SYSTEM INSTALLATION
  • FIGURE 2-23. GROUND CONTROL PANEL INSTALLATION (EC600SJ/H600SJ) (ALL SPECS EXCEPT CE SPECS)
  • FIGURE 2-24. GROUND CONTROL PANEL INSTALLATION (EC600SJ/H600SJ) (CE SPECS)
  • FIGURE 2-25. GROUND CONTROL PANEL INSTALLATION (EC600SJP/H600SJP) (ALL SPECS EXCEPT CE SPECS)
  • FIGURE 2-26. GROUND CONTROL PANEL INSTALLATION (EC600SJP/H600SJP) (CE SPECS)
  • FIGURE 2-27. ENGINE CONTROLS INSTALLATION - STANDARD BATTERIES (H600SJ/H600SJP)
  • FIGURE 2-28. ENGINE CONTROLS INSTALLATION - AGM BATTERIES (H600SJ/H600SJP)
  • FIGURE 2-29. LIMIT SWITCH INSTALLATION
  • FIGURE 2-30. ALARM INSTALLATION
  • FIGURE 2-31. WHITE NOISE ALARM INSTALLATION
  • FIGURE 2-32. BEACON LIGHT INSTALLATION - AMBER
  • FIGURE 2-33. BEACON LIGHT INSTALLATION - BLUE
  • FIGURE 2-34. BEACON LIGHT INSTALLATION - RED
  • FIGURE 2-35. INVERTER INSTALLATION - 110V (OPTIONAL)
FIGURE 2-36. INVERTER INSTALLATION - 220V (OPTIONAL)
FIGURE 2-37. HOODS INSTALLATION
SECTION 3 - ENGINE
FIGURE 3-1. ENGINE AND GENERATOR INSTALLATION - WITH STANDARD BATTERIES (H600SJ/H600SJP ONLY)
FIGURE 3-2. ENGINE AND GENERATOR INSTALLATION - WITH AGM BATTERIES (H600SJ/H600SJP ONLY)
FIGURE 3-3. KUBOTA ENGINE ASSEMBLY (H600SJ/H600JP ONLY)
FIGURE 3-4. KUBOTA ENGINE COMPONENTS (H600SJ/H600JP ONLY)
FIGURE 3-5. EXHAUST STACK AND HOOD BAFFLES INSTALLATION - STANDARD BATTERIES (H600SJ/H600SJP)
FIGURE 3-6. EXHAUST STACK AND HOOD BAFFLES INSTALLATION - AGM BATTERIES (H600SJ/H600SJP)
SECTION 4 - BOOM
FIGURE 4-1. BOOM INSTALLATION (EC600SJ/H600SJ)
FIGURE 4-2. BOOM INSTALLATION (EC600SJP/H600SJP)
FIGURE 4-3. MAIN BOOM ASSEMBLY (EC600SJ/H600SJ)
FIGURE 4-4. MAIN BOOM ASSEMBLY (EC600SJP/H600SJP)
FIGURE 4-5. ROTATOR ASSEMBLY (EC600SJ/H600SJ)
FIGURE 4-6. PLATFORM SUPPORT INSTALLATION
FIGURE 4-7. BOOM VALVE INSTALLATION (EC600SJ/H600SJ)
FIGURE 4-8. BOOM VALVE INSTALLATION (EC600SJP/H600SJP)
FIGURE 4-9. BOOM VALVE ASSEMBLY (EC600SJ/H600SJ)
FIGURE 4-10. BOOM VALVE ASSEMBLY (EC600SJP/H600SJP)
SECTION 5 - PLATFORM
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X 91.5CM) - WITH DROP BAR
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY
Show all 92 sections
FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR
FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY
FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR
FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 6FT (0.9M X 1.83M) (FALL ARREST PLATFORM)
FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
FIGURE 5-8. PLATFORM ASSEMBLY - 3FT X 6FT (91.5CM X 1.83M) - TRI-ENTRY - 1 SWING GATE/2 DROP BARS
FIGURE 5-9. PLATFORM ASSEMBLY - 3FT X 6FT (91.5CM X 1.83M) - TRI-ENTRY - 3 DROP BARS
FIGURE 5-10. PLATFORM ASSEMBLY - 3F X 6FT (91.5CM X 1.83M) (FALL ARREST PLATFORM)
FIGURE 5-11. PLATFORM ASSEMBLY - 3FT X 8FT (91.5CM X 2.44M) WITH SWING GATE
FIGURE 5-12. PLATFORM CONSOLE INSTALLATION - 2WD (ALL SPECS EXCEPT UL SPECS)
FIGURE 5-13. PLATFORM CONSOLE INSTALLATION - 2WD (UL SPECS)
FIGURE 5-14. PLATFORM CONSOLE INSTALLATION - 4WD (ALL SPECS EXCEPT UL SPECS)
FIGURE 5-15. PLATFORM CONSOLE INSTALLATION - 4WD (UL SPECS)
FIGURE 5-16. PLATFORM CONSOLE ASSEMBLY - 2WD (ALLSPECS EXCEPT UL SPECS)
FIGURE 5-17. PLATFORM CONSOLE ASSEMBLY - 2WD (UL SPECS)
FIGURE 5-18. PLATFORM CONSOLE ASSEMBLY - 4WD (ALLSPECS EXCEPT UL SPECS)
FIGURE 5-19. PLATFORM CONSOLE ASSEMBLY - 4WD (UL SPECS)
FIGURE 5-20. CONTROLLER ASSEMBLY - DRIVE AND STEER
FIGURE 5-21. CONTROLLER ASSEMBLY - LIFT AND SWING
FIGURE 5-22. FOOTSWITCH ASSEMBLY
FIGURE 5-23. ENGINE CONTROLS INSTALLATION - STANDARD BATTERIES (H600SJ/H600SJP)
FIGURE 5-24. ENGINE CONTROLS INSTALLATION - AGM BATTERIES (H600SJ/H600SJP)
FIGURE 5-25. JIB ROTATE SWITCH INSTALLATION (EC600SJP/H600SJP)
FIGURE 5-26. LIGHT PANEL INSTALLATION
FIGURE 5-27. TRAY ASSEMBLY
FIGURE 5-28. SKYEYE INSTALLATION
FIGURE 5-29. SKYGUARD BAR INSTALLATION
FIGURE 5-30. SKYLINE INSTALLATION
FIGURE 5-31. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL)
FIGURE 5-32. SOFT TOUCH INSTALLATION - WITH FALL ARREST (SIDE ENTRY PLATFORM) (OPTIONAL)
FIGURE 5-33. SKYGLAZIER INSTALLATION (ANSI AND CSA SPECS)
FIGURE 5-34. SKYGLAZIER INSTALLATION (ANSI EXPORT SPECS) (SPANISH/PORTUGUESE)
FIGURE 5-35. SKYGLAZIER INSTALLATION (ANSI EXPORT SPECS) (ENGLISH/SPANISH)
FIGURE 5-36. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)
FIGURE 5-37. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)
FIGURE 5-38. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)
SECTION 6 - CYLINDERS58 topics
  • FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY
  • FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE
  • FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB
  • FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN
  • FIGURE 6-5. MASTER CYLINDER ASSEMBLY
  • FIGURE 6-6. STEER CYLINDER ASSEMBLY
  • FIGURE 6-7. TELESCOPE CYLINDER ASSEMBLY
  • SECTION 7 - HYDRAULIC
  • FIGURE 7-1. HYDRAULIC DIAGRAM - AXLE (FIXED)
  • FIGURE 7-2. HYDRAULIC DIAGRAM - AXLE (OSCILLATING)
  • FIGURE 7-3. HYDRAULIC DIAGRAM - DRIVE (2WD)
  • FIGURE 7-4. HYDRAULIC DIAGRAM - DRIVE (4WD)
  • FIGURE 7-5. HYDRAULIC DIAGRAM - STANDARD (EC600SJ/H600SJ)
  • FIGURE 7-6. HYDRAULIC DIAGRAM - STANDARD (EC600SJP/H600SJP)
  • FIGURE 7-7. HYDRAULIC DIAGRAM - TOW
  • SECTION 8 - ELECTRICAL
  • FIGURE 8-1. AC BOX AT PLATFORM - LOCALLY SUPPLIED COMPONENTS
  • FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
  • FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC)
  • FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC)
  • FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE SPEC)
  • FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE SPEC)
  • FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 2IN X 4IN BOX
  • FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V (ANSI, CSA & JAPANESE SPECS
  • FIGURE 8-9. BATTERY BOX CABLE ASSEMBLY (RH SIDE BOX) (STANDARD BATTERIES)
  • FIGURE 8-10. BATTERY BOX CABLE ASSEMBLY (LH SIDE BOX) (STANDARD BATTERIES)
  • FIGURE 8-11. BATTERY BOX CABLE ASSEMBLY (AGM BATTERIES)
  • FIGURE 8-12. BATTERY CHARGER ASSEMBLY
  • FIGURE 8-13. BEACON LIGHT HARNESS (AMBER BEACON ONLY)
  • FIGURE 8-14. BEACON LIGHT HARNESS (BLUE & RED BEACON ONLY)
  • FIGURE 8-15. BOOM TRANSPORT HARNESS (CE SPECS ONLY)
  • FIGURE 8-16. BOOM CABLE - LOWER
  • FIGURE 8-17. BOOM CABLE - UPPER (EC600SJ/H600SJ)
  • FIGURE 8-18. BOOM CABLE - UPPER (EC600SJP/H600SJP)
  • FIGURE 8-19. BREAKER BOX KIT WITH ONE BREAKER - CE SPEC
  • FIGURE 8-20. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC
  • FIGURE 8-22. CABLES AND CLAMPS INSTALLATION (EC600SJ/H600SJ) (CE SPECS)
  • SPECS)
  • FIGURE 8-25. CABLES AND CLAMPS INSTALLATION - DUAL AC BOXES (EC600SJP/H600SJP) (CE SPECS)
  • FIGURE 8-26. CHARGER CORD PLUG INSTALLATION - 110V - IEC YELLOW (CE SPEC)
  • FIGURE 8-27. CHARGER CORD PLUG INSTALLATION - 220V - IEC BLUE (CE SPEC)
  • FIGURE 8-28. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPEC)
  • FIGURE 8-29. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPEC)
  • FIGURE 8-30. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE SPEC)
  • FIGURE 8-31. CHARGER CORD PLUG INSTALLATION (CHINA SPEC)
  • FIGURE 8-32. DRIVE CABLE KIT (ALL SPECS EXCPET UL SPECS)
  • FIGURE 8-33. DRIVE CABLE KIT (UL SPECS)
  • FIGURE 8-34. GENERATOR HARNESS
  • FIGURE 8-35. GROUND CONTROL HARNESS
  • FIGURE 8-36. INVERTER IGNITION HARNESS (110V INVERTER)
  • FIGURE 8-37. INVERTER HARNESS (110V INVERTER)
  • FIGURE 8-38. INVERTER HARNESS (220V INVERTER)
  • FIGURE 8-39. LED REMOTE HARNESS
  • FIGURE 8-40. LIMIT SWITCH CABLE
  • FIGURE 8-41. PLATFORM CONSOLE HARNESS
  • FIGURE 8-42. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
  • FIGURE 8-43. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
  • FIGURE 8-44. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE SPEC)
FIGURE 8-45. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE SPEC)
FIGURE 8-46. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
FIGURE 8-47. SKYEYE EMITTER HARNESS
FIGURE 8-48. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-49. SKYEYE RECEIVER HARNESS
FIGURE 8-50. SKYGUARD INTERFACE HARNESS
FIGURE 8-51. SKYLINE HARNESS
FIGURE 8-52. STEERING SENSOR HARNESS
FIGURE 8-53. TRACTION HARNESS
FIGURE 8-54. TRACTION TO TURNTABLE HARNESS
FIGURE 8-55. TURNTABLE HARNESS
FIGURE 8-56. VALVE HARNESS - BOOM VALVE
FIGURE 8-57. VALVE HARNESS - MAIN CONTROL VALVE
FIGURE 8-58. WHITE NOISE ALARM HARNESS
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT, CHINA & UL SPECS (ENGLISH LANGUAGE)
FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN AND CE SPECS (ENGLISH LANGUAGE)
FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPECS (PORTUGUESE/SPANISH LANGUAGES)
FIGURE 9-4. DECAL INSTALLATION - CHINESE SPECS (CHINESE/ENGLISH LANGUAGES)
FIGURE 9-5. DECAL INSTALLATION - CSA & UL SPECS (ENGLISH/FRENCH LANGUAGES)
FIGURE 9-6. DECAL INSTALLATION - JAPANESE SPECS (JAPANESE LANGUAGE)
FIGURE 9-7. DECAL INSTALLATION - KOREAN SPECS (KOREAN LANGUAGE)
FIGURE 9-8. DECAL INSTALLATION - LATIN AMERICAN SPECS (SPANISH/ENGLISH LANGUAGES)
FIGURE 9-9. DECAL INSTALLATION - OPTIONS
FIGURE 9-11. TOW BAR DECAL INSTALLATION (ANSI EXPORT SPECS) (SPANISH/ENGLISH LANGUAGES)
FIGURE 9-12. TOW BAR DECAL INSTALLATION (CE SPECS) (SPANISH LANGUAGE))
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS
FIGURE 11-1. SPECIAL OPTIONS LIST
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (482 pages). Open the sample pages (PDF, 637 KB)

Sample pages from the JLG EC600SJ, EC600SJP, H600SJ, H600SJP Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 239: SECTION 5 - PLATFORM
  • Parts illustration, page 281: SECTION 6 - CYLINDERS
  • Parts illustration, page 449: SECTION 9 - DECALS

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Details

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Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

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Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 482 pages

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