JLG ES1330L, ES1530L Boom Lift Service Manual
194 pages · Publication 3121794
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What's inside
From the manual's own table of contents: 247 sections, 313 entries. See sample pages (PDF, 667 KB)
General
Hydraulic System Safety
Maintenance1 topic
- General Specifications
Operating Specification
Machine Dimensional Data
Tires
Batteries
Motors
Battery Charger1 topic
- Limit Switches
Tilt Switch Activation
High Drive Speed Cutback1 topic
- Lubrication
Lubrication Capacities
Lubrication Specifications
Hydraulic Oil8 topics
- Hydraulic Pressure Settings
- Hydraulic Cylinder Specifications
- Critical Stability Weights
- Major Component Weights
- Torque Requirements
- Serial Number Location
- ThreadLocking Compound
- Torque Charts
SAE Fastener Torque Chart
SAE Fastener Torque Chart (Continued)
Metric Fastener Torque Chart
Metric Fastener Torque Chart (Continued)1 topic
- Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
- Preventive Maintenance and Inspection Schedule
Maintenance and Inspection Schedule Codes1 topic
- TABLE OF CONTENTS Service Maintenance Components
Show all 247 sections
Scissor Arm - Safety Prop
Hydraulic Oil Check Procedure1 topic
- Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery1 topic
- Lubrication and Information
Changing Hydraulic Oil1 topic
- Cylinder Drift Test
Platform Drift
Cylinder Drift3 topics
- Pins and Composite Bearing Repair Guidelines
- Batteries And Hydraulic Component Compartments
- Battery Removal/Maintenance
Battery Quick-Disconnect
Battery Maintenance and Safety Practices1 topic
- Battery Charging
Delta-Q - Battery Charger
Green Power - Battery Charger
Battery Charger Maintenance1 topic
- Logic Control Module Installation
Module Access
To Remove The Module From The Machine2 topics
- Main Power Contactor Relay And Drive Control Module
- Drive Control Module
Removal
Installation2 topics
- Drive Module Electrical Evaluation
- Traction System
Theory of Operation
Common Traction System Difficulties2 topics
- Drive Motor Electrical Evaluation
- TABLE OF CONTENTS Torque Hub
Roll Test
Leak Test
Oil Check/Fill Procedure
Drive Motor Removal
Primary Planet Carrier Disassembly
Spindle Carrier Disassembly
Primary Planet Carrier Assembly
Spindle Carrier Assembly
Motor and Brake Assembly3 topics
- Drive Hub
- Drive Motor Cable Routing
- Ground Control Station
Components Location1 topic
- Platform Control Station
Overview of Control Station Components
Installation/Removal
Control Station Disassembly
Joystick Controller1 topic
- Tilt Sensor Installation
Tilt Sensor Removal
Tilt Sensor Installation1 topic
- Scissor Arm - Rotary Angle Sensor
Rotary Angle Sensor Installation2 topics
- PotHole Protection System Components
- Steer and Spindle Assembly Components
Drive Motor Covers Installation
Tire Wear and Damage
Wheel and Tire Replacement
Wheel Installation3 topics
- Arms and Platform Positioning and Support
- Platform Removal
- Scissor Arms Removal
Removing Scissor Arm Assembly As A Complete Unit
Removing/installing Scissor Arms Individually2 topics
- Cylinders - Theory of Operation
- Valves - Theory of Operation
Solenoid Control Valves (Bang-Bang)
Relief Valves
Crossover Relief Valves
Proportional Valve
Flow Control Valve1 topic
- Pump/Motor
Pump Motor Electrical Evaluation
Pump Components
Hydraulic System Pressure Check Port
Hydraulic System Pressure Settings
Pump/Motor/Valve Assembly - Removal/Installation
Motor Cover/Motor Installation
Preventative Maintenance - Brush Wear - Dust Removal Procedure
Motor Brush Installation2 topics
- Cylinder Checking Procedure
- TABLE OF CONTENTS Lift Cylinder Removal
Lift Cylinder - LSS Pressure Sensor Location1 topic
- Lift Cylinder Repair
Disassembly
Cleaning and Inspection
Assembly2 topics
- Hydraulic Schematics
- Hand Held Analyzer
Diagnostic Port
To Connect the Hand Held Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup2 topics
- Joystick Calibration
- Tilt Sensor Calibration
Tilt Sensor Failure Troubleshooting6 topics
- Rotary Angle Sensor Calibration
- Factory Reset
- Updating Software
- Machine Configuration Programming Information
- Machine Model Adjustment (Personality Settings)
- LSS (Load Sensing System)
Personalities Menu
Diagnostic Menu
Calibration Preparation
Empty Platform Calibration
Loaded Platform Calibration
LSS Verification
Partial Height Calibration
Testing
LSS Connector Pin Assignments
LSS Troubleshooting1 topic
- Introduction
System Fault/DTC Indication4 topics
- Diagnostic Trouble Codes (DTC)
- DTC Table
- General
- Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement
Continuity Measurement Over Long Distances
Requirements
Procedure2 topics
- Applying Silicone Dielectric Compound to Amp Connectors
- Dielectric Grease Application
AMP Mate-N-Lok
AMP Faston
AMP Micro-Fit
AMP Mini Fit Jr
Mini Fit Sr
DIN Connectors
Exceptions1 topic
- Amp Connector
Wedge Lock
Service - Voltage Reading1 topic
- Working with Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly1 topic
- Switches
Basic Check
Limit Switches
Automatic Switches
Switch Wiring - Low Side, High Side1 topic
- Electrical Schematics
Hydraulic Oil Operating Temperature Specifications
Serial Number Plate Location
Components of Battery Side Swing - Out Compartment Doors
Side Swing - Out Compartment Doors
Battery Cable Connections
Logic Module Components
Logic Module CO01 - Harness Connector Identification
Main Power Contactor Relay and Drive Controller Module Location
Drive Module - Installation
Drive Module Terminals
Hydraulic Pump Control - Power Connections
Motor Removal
Drive Hub Components - Sheet 1 of 2
Drive Hub Components - Sheet 2 of 2
Joystick
Pothole Protection Assembly
Steer and Spindle Assembly Installation
Arms and Platform Positioning with Overhead Support
Platform Assembly - Installation/Removal
Scissor Arm Assembly (ES1330L)
Scissor Arm Assembly (ES1330L) - Pin Configuration
Scissor Arm Assembly (ES1530L)
Scissor Arm Assembly (ES1530L) - Pin Configuration
Scissor Arm Assembly (ES1530L) - Cable Routing w/o AC Cable
Scissor Arm Assembly (ES1530L) - Cable Routing w/ AC Cable
Scissor Arm Assembly (ES1530L) - Cable Routing (FTSW) w/o AC Cable - Sheet 1 of 2
Scissor Arm Assembly (ES1530L) - Cable Routing (FTSW) w/o AC Cable - Sheet 2 of 2
Scissor Arm Assembly (ES1530L) - Cable Routing (FTSW) w/ AC Cable - Sheet 1 of 2
Scissor Arm Assembly (ES1530L) - Cable Routing (FTSW) w/ AC Cable - Sheet 2 of 2
Scissor Arm Assembly (ES1530L) - Cable Routing (FTSW) w/ AC Cable (AUS)
Scissor Arm Assembly (ES1330L) - Cable Routing w/o AC Cable
Scissor Arm Assembly (ES1330L) - Cable Routing w/ AC Cable
Scissor Arm Assembly (ES1330L) - Cable Routing (FTSW) w/o AC Cable
Scissor Arm Assembly (ES1330L) - Cable Routing (FTSW) w/ AC Cable
Hydraulic Pump - Hydraulic Line and Electrical Connections
Relief Pressure Setting Locations
Hydraulic Pump/Valve/Tank - Assembly
Brush Installation
Hydraulic Hose Routing
LSS Pressure Sensor Location
Steer Cylinder
Lift Cylinder (ES1330L)
Lift Cylinder (ES1530L)
Cylinder Barrel Support
Cylinder Rod Support
Gar-Max Bearing Installation
Rod Seal Installation
Poly-Pak Piston Seal Installation
Wiper Seal Installation
Installation of Head Seal Kit
Rod Assembly Installation
Hydraulic Schematic - Sheet 1 of 2
Hand Held Analyzer
Diagnostic Port Location
Analyzer Software P1.13 - Sheet 1 of 4
Analyzer Software P1.13 - Sheet 2 of 4
Analyzer Software P1.13 - Sheet 3 of 4
Analyzer Software P1.13 - Sheet 4 of 4
LSS Component Locations
AMP Connector
Connector Assembly Figure 1
Connector Assembly Figure 2
Connector Assembly Figure 3
Connector Assembly Figure 4
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Contact Installation
HD/HDP Locking Contacts into Position
HD/HDP Contact Removal
HD/HDP Unlocking Contacts
Electrical Schematic - Sheet 1 of 16
Electrical Schematic - Sheet 2 of 16
Electrical Schematic - Sheet 3 of 16
Electrical Schematic - Sheet 4 of 16
Electrical Schematic - Sheet 5 of 16
Electrical Schematic - Sheet 6 of 16
Electrical Schematic - Sheet 7 of 16
Electrical Schematic - Sheet 8 of 16
Electrical Schematic - Sheet 9 of 16
Electrical Schematic - Sheet 10 of 16
Electrical Schematic - Sheet 11 of 16
Electrical Schematic - Sheet 12 of 16
Electrical Schematic - Sheet 13 of 16
Electrical Schematic - Sheet 14 of 16
Electrical Schematic - Sheet 15 of 16
Electrical Schematic - Sheet 16 of 16
Mobil DTE 10 Excel 15 Specs
Hydraulic Oil Specifications
Inspection and Maintenance Responsibilities
Preventive Maintenance & Inspection Schedule
Diagnostic Trouble Codes (Delta Q Battery Charger)
Fault Codes (Green Power)
Power Module Specification
Joystick Specifications
Connector Chart
Tilt Sensor Wiring Pin Assignment
Hydraulic Pressure Settings
Coil Resistance
Machine Configuration Programming Information - Version P1.13
Machine Model Adjustment (Personality Settings) - Version P1.13
Personalities Menu Description
Diagnostic Menu Descriptions
Calibrations Menu
Platform 110% Calibration Weight
Platform 100% Calibration Weight
Platform 120% Calibration Weight
Inside this manual
Real pages from this service manual (194 pages). Open the sample pages (PDF, 665 KB)
- Specifications, page 14: SECTION 1 - SPECIFICATIONS
- Troubleshooting, page 142: SECTION 6 - LSS (LOAD SENSING SYSTEM) SERVICE
- Diagram, page 182: SECTION 8 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
- Color page, page 23: SECTION 1 - SPECIFICATIONS
- Color page, page 165: SECTION 8 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
Other manuals for this machine
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This manual: Service Manual 3121794$69.53
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 194 pages
Quantity one is the manual described above.
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Other editions and similar models
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