JLG R1532i, R1932, R1932i Scissor Lift Service Manual
198 pages · Publication 31215088
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What's inside
From the manual's own table of contents: 254 sections, 321 entries. See sample pages (PDF, 680 KB)
General
Hydraulic System Safety
Maintenance1 topic
- Operating Specifications
Machine Specifications
Platform Capacities
Machine Dimensional Data
Tires
Batteries
Motors
Electrical System1 topic
- Limit Switch Activation
Tilt Alarm
High Drive Speed Cutout Height1 topic
- Lubrication
Lubrication Capacities
Hydraulic Oil
Lubrication Specifications8 topics
- Hydraulic Pressure Settings
- Hydraulic Cylinder Specifications
- Critical Stability Weights
- Serial number location
- Major Component Weights
- Torque Requirements
- Thread Locking Compound
- Torque Charts
SAE Fastener Torque Chart
SAE Fastener Torque Chart (Continued)
Metric Fastener Torque Chart
Metric Fastener Torque Chart (Continued)1 topic
- Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
- Preventive Maintenance and Inspection Schedule
Show all 254 sections
Maintenance and Inspection Schedule Codes1 topic
- TABLE OF CONTENTS Service Maintenance Components
Scissor Arm - Safety Prop
Hydraulic Oil Check Procedure1 topic
- Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery1 topic
- Lubrication and Information
Changing Hydraulic Oil1 topic
- Cylinder Drift Test
Platform Drift
Cylinder Drift3 topics
- Pins and Composite Bearing Repair Guidelines
- Left and Right Side component compartments
- Battery Removal/Maintenance
Battery Quick-Disconnect
Battery Maintenance and Safety Practices1 topic
- Battery Charging
Delta-Q - Battery Charger
Green Power - Battery Charger - (China Only)
Eagle Performance - Battery Charger
Battery Charger Maintenance2 topics
- DC/AC Power Inverter Installation - Option
- LOGIC control MODULE INSTALLATION
To swing the module down for access
To remove the module from the machine2 topics
- Main Power Contactor Relay and pump control Module
- Pump Control Module
Removal
Installation1 topic
- Ground Control Station
Components Location1 topic
- Platform Control Station
Overview of Control Station Components
Installation/Removal
Control Station Disassembly
Joystick Controller1 topic
- Tilt Sensor Installation
Tilt Sensor Removal
Tilt Sensor Installation1 topic
- TABLE OF CONTENTS Scissor Arm - Rotary Angle Sensor
Rotary Angle Sensor Installation2 topics
- PotHole Protection System Components
- Steer And Spindle Assembly Components
Drive Motor Covers Installation - Option
Tire Wear and Damage
Wheel and Tire Replacement
Wheel Installation3 topics
- Arms and Platform Positioning and Support
- Platform Removal
- Scissor Arms Removal
Removing Scissor Arm Assembly as a Complete Unit
Removing/installing Scissor Arms Individually2 topics
- Cylinders - Theory of Operation
- Valves - Theory of Operation
Solenoid Control Valves (Bang-Bang)
Relief Valves
Crossover Relief Valves
Proportional Valve
Manual Descent Valve1 topic
- Pump/Motor
Pump Motor Electrical Evaluation2 topics
- Hydraulic Tank Installation
- Hydraulic Pump and Electric motor assembly
Pump/Motor Removal
Pump/Motor Disassembly
Pump/Motor Assembly
Pump/Motor Installation3 topics
- Hydraulic Manifold Valve Installation
- Drive Motor Installation
- Hydraulic Brake Installation
Hydraulic Brake Release1 topic
- Remote tow Components
Push Button Brake Release (AUS only)1 topic
- Pressure Setting Procedure
Main Relief
Lift Up Relief
Steer Relief2 topics
- Cylinder Checking Procedure
- Lift Cylinder Removal
Lift Cylinder - LSS Pressure Sensor Location (If Equipped)1 topic
- Lift Cylinder Repair
Disassembly
Cleaning and Inspection
Assembly2 topics
- Hydraulic Schematics
- Hand Held Analyzer
Diagnostic Port
To Connect the Hand Held Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup2 topics
- Joystick Calibration
- Tilt Sensor Calibration
Tilt Sensor Failure Troubleshooting5 topics
- Rotary Angle Sensor Calibration
- Updating Software
- Machine ConfiguRation Programming Information
- Machine Model Adjustment (Personality Settings)
- LSS (Load Sensing System)
Theory of Operation
Personalities Menu
Diagnostic Menu
Calibration Preparation
Empty Platform Calibration
Loaded Platform Calibration
Verification
Testing
LSS Connector Pin Assignments
LSS Troubleshooting1 topic
- Introduction
System Fault/DTC Indication4 topics
- Diagnostic Trouble Codes (DTC)
- DTC Check Tables
- General
- Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement
Continuity Measurement Over Long Distances
Requirements
Procedure2 topics
- Applying Silicone Dielectric Compound To Amp Connectors
- TABLE OF CONTENTS Dielectric Grease Application
AMP Mate-N-Lok
AMP Faston
AMP Micro-Fit
AMP Mini Fit Jr
Mini Fit Sr
DIN Connectors
Exceptions
Scissor Platform Cable at the Platform Control1 topic
- AMP Connector
Wedge Lock
Service - Voltage Reading1 topic
- Working With Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly1 topic
- Switches
Basic check
Limit Switches
Automatic Switches
Switch Wiring - Low Side, High Side1 topic
- Electrical Schematics
Hydraulic Oil Operating Temperature Specifications
Machine Component Locations
Hydraulic Oil Fill Procedure
Components on left Side Swing - Out Compartment Door
Components on right Side Swing - Out Compartment Door
Side Swing-Out Compartment Door Installation
Battery Cable Connections
Battery Fluid Level
DC/AC Power Inverter - Installation
Logic Module Components
Logic Module CO01 - Harness Connector Identification
Main Power Contactor Relay and Pump Controller Module Location
Hydraulic Pump Control - Power Connections
Ground Control Station
Ground Control Station Removal
Ground Control Station - Rear of Panel
Platform Control Station Components - External
Platform Control Station Installation
Platform Control Station Disassembly
Platform Control Station Components - Internal
Joystick
Tilt Sensor Installation (pothole bar removed for clarity)
Scissor Arm Rotary Angle Sensor - Location
Scissor Arm Rotary Angle Sensor - Installation
Pothole Protection Assembly
Steer and Spindle Assembly Installation
Drive Motor Cover Installation - Option
Arms and Platform Positioning with Overhead Support
Platform Assembly - Installation/Removal
Platform Assembly - Installation/Removal (R1932i/R1932)
Scissor Arm Assembly (R1532i)- Ref. Figure 3-33
Scissor Arm Assembly (R1532i) - Pin Configuration
Scissor Arm Assembly (R1932i/R1932)- Ref. Figure 3-35
Scissor Arm Assembly (R1932i/R1932) - Pin Configuration
Scissor Arm Assembly - Cable Routing (R1932i/R1932)
Scissor Arm Assembly - Cable Routing (Coil) (R1932i/R1932)
Scissor Arm Assembly - Cable Routing (R1532i)
Scissor Arm Assembly - Cable Routing (Coil) (R1532i)
Scissor Arm Assembly - Cable Routing (FTSW) (R1532i)
Scissor Arm Assembly - Cable Routing (FTSW) (Coil) (R1532i)
Hydraulic Tank Installation
Hydraulic Pump - Motor Components
Hydraulic Manifold Assembly - Installation
Hydraulic Manifold Assembly - Schematic
Hydraulic Manifold Assembly - Component Location
Hydraulic Manifold Assembly - Component Torque
Hydraulic Hose Routing
Drive Motor - Installation
Rear Hydraulic Brake - Installation
Hydraulic Brakes - Manual Disengage
Remote Tow Components
LSS Pressure Sensor Location - (If Equipped)
Lift Cylinder
Steer Cylinder
Cylinder Barrel Support
Cylinder Rod Support
Gar-Max Bearing Installation
Rod Seal Installation
Poly-Pak Piston Seal Installation
Wiper Seal Installation
Installation of Head Seal Kit
Rod Assembly Installation
Hydraulic Schematic - Sheet 1 of 2
Hydraulic Schematic - Sheet 2 of 2
Hand Held Analyzer
Diagnostic Port Location
Analyzer Flow Chart - Diagnostics (Software Version P1.13.0) - Sheet 1 of 6
Analyzer Flow Chart - Diagnostics (Software Version P1.13.0) - Sheet 2 of 6
Analyzer Flow Chart - System Test (Software Version P1.13.0)- Sheet 3 of 6
Analyzer Flow Chart - Personalities (Software Version P1.13.0)- Sheet 4 of 6
(Software Version P1.13.0)- Sheet 5 of 6
Analyzer Flow Chart - Calibration (Software Version P1.13.0)- Sheet 6 of 6
LSS Component Locations
Voltage Measurement (DC)
Current Measurement (DC)
AMP Connector
Connector Assembly (1 of 4)
Connector Assembly (2 of 4)
Connector Assembly (3 of 4)
Connector Assembly (4 of 4)
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Locking Contacts Into Position
HD/HDP Unlocking Contacts
Electrical Schematic - Sheet 2 of 15
Electrical Schematic - Sheet 3 of 15
Electrical Schematic - Sheet 4 of 15
Electrical Schematic - Sheet 5 of 15
Electrical Schematic - Sheet 6 of 15
Electrical Schematic - Sheet 7 of 15
Electrical Schematic - Sheet 8 of 15
Electrical Schematic - Sheet 9 of 15
Electrical Schematic - Sheet 10 of 15
Electrical Schematic - Sheet 11 of 15
Electrical Schematic - Sheet 12 of 15
Electrical Schematic - Sheet 13 of 15
Electrical Schematic - Sheet 14 of 15
Electrical Schematic - Sheet 15 of 15
Battery Charger Specifications
Hydraulic Oil Specifications
Inspection and Maintenance Responsibilities
Preventive Maintenance & Inspection Schedule
Diagnostic Trouble Codes (Delta Q Battery Charger)
Fault Codes (Green Power)
Fault Codes (Eagle Battery Charger)
Pump Control Module Specifications
Pump Power Module Terminal Functions (CO117-J1)
Joystick Specifications
Connector Chart
Tilt Sensor Wiring Pin Assignment
Machine Configuration Programming Information (Software Version P1.13.0)
Machine Model Adjustment (Personality Settings) (Software Version P1.13.0)
Personalities Menu Description
Diagnostic Menu Descriptions
Calibrations Menu
Platform 110% Calibration Weight
Platform 100% Calibration Weight
Platform 120% Calibration Weight
Diagnostic Trouble Codes (DTC)
Inside this manual
Real pages from this service manual (198 pages). Open the sample pages (PDF, 678 KB)
- Specifications, page 16: SECTION 1 - SPECIFICATIONS
- Troubleshooting, page 142: SECTION 6 - LSS (LOAD SENSING SYSTEM) SERVICE
- Diagram, page 181: SECTION 8 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
- Color page, page 171: SECTION 8 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
- Color page, page 25: SECTION 1 - SPECIFICATIONS
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the R1532i, R1932, R1932i are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 31215088$69.95
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 198 pages
Quantity one is the manual described above.
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Other editions and similar models
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