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JLG X14J, X17J, X19J, X23J, X390AJ, X550AJ, X700AJ Compact Crawler Boom Service Manual

634 pages · Publication 3121448

$69.81
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Models
X14J, X17J, X19J, X23J, X390AJ, X550AJ, X700AJ
Manual type
Service Manual
Pages
634
Publication
3121448
Condition
Brand new
JLG X14J, X17J, X19J, X23J, X390AJ, X550AJ, X700AJ Compact Crawler Boom Service Manual, publication 3121448

What's inside

From the manual's own table of contents: 59 sections, 141 entries. See sample pages (PDF, 685 KB)

General
Hydraulic System Safety
Maintenance3 topics
  • Capacities
  • Tracks
  • Engine Data
HONDA ENGINE GX270 - GX390
HONDA ENGINE IGX440
PERKINS ENGINE 402D1 topic
  • Specifications and Performance Data
Reach Specifications
Dimensional Data
Chassis4 topics
  • FUNCTION SPEEDS
  • PRESSURE SETTINGS - PSI (BAR)
  • SERIAL NUMBER LOCATION
  • Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
  • Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Show all 59 sections
Lubrication
Battery
Lubrication and Servicing1 topic
  • Lubrication and Information
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications1 topic
  • Cylinder Drift Test
Cylinder Drift2 topics
  • Pins and Composite Bearing Repair Guidelines
  • Welding on JLG Equipment
Do the Following When Welding on JLG Equipment
Do NOT Do the Following When Welding on JLG Equipment1 topic
  • RUBBER TRACK MAINTENANCE
Checking track tension
Operations for loosening/tightening the track
Checking The Rubber Tracks
Replacing The Rubber Tracks
Checking tightness of nuts and bolts1 topic
  • UNDERCARRIGE COMPONENTS
Replacement roller lower wheel and tracks adjuster
Replacement wheel drive and Motor13 topics
  • CYLINDERS AND ENLARGEMENT GUIDE
  • DRIVE GEAR MOTOR TABLE
  • TRACK DRIVE - BONFIGLIOLI (MT700C077)
  • TRACK DRIVE - BONFIGLIOLI (2T701C2K042002)
  • DRIVE HUB - EATON
  • SWING DRIVE (IMO)
  • HONDA ENGINE GX270 - GX390
  • HONDA ENGINE IGX440
  • HATZ ENGINE
  • PERKINS ENGINE
  • ENGINE REMOVAL
  • CHANGING THE ELECTRIC MOTOR
  • BOOM MAINTENANCE
Removal of the Boom Assembly
Disassembly of the Main Boom
Inspection
Assembly of the Main Boom
Installation of the Boom Assembly2 topics
  • BOOM DISASSEMBLY X23J - X700AJ
  • INSPECTION
Checking wear and deformation of ropes and pulleys
Assembly
Installation
Three month inspection13 topics
  • ROPES TENSION ADJUSTMENT PROCEDURE
  • ROTARY ACTUATOR
  • PLATFORM REMOVAL/INSTALLATION
  • LOAD CELL AND FOOTSWITCH REMOVAL/INSTALLATION
  • CYLINDER REPAIR
  • REPLACEMENT HYDRAULIC PUMP
  • FUNCTION PUMP
  • HYDRAULIC COMPONENT START-UP PROCEDURES AND RECOMMENDATIONS
  • PRESSURE SETTING PROCEDURE
  • HYDRAULIC SCHEMATIC
  • Introduction
  • PLATFORM/REMOTE CONTROL STATION LCD DISPLAY
  • CANBUS COMMUNICATIONS
MODULE FLASHING CODE
Remote Control Operation14 topics
  • CALIBRATION INSTRUCTIONS
  • PLATFORM REMOTE CONTROL SERVICE
  • SECTION NO. TITLE PAGE NO. MENU INPUT
  • LANGUAGE
  • MENU ERRORS
  • RAMPS
  • CURRENTS
  • WORKING HOURS
  • MACHINE SETUP
  • JOYSTICK
  • CALIBRATING JOYSTICK
  • CONFIGURATION SERIAL NUMBER RADIO REMOTE CONTROL (X17J ONLY)
  • DESCRIPTION FOR MODELS X14J/X390AJ-X19J/X550AJ-X23J/X700AJ
  • A - HOW TO READ THE WIRING DIAGRAMS
STABILIZERS PRESSURE SENSORS1 topic
  • D - AERIAL PART SAFETY CHAIN: OUTRIGGERS SWITCHES
MODEM1 topic
  • F - ROPES SWITCH - JIB POSITION SWITCH - PEDAL - LOAD CELL
ABILITATION SWITCH (GROUND)2 topics
  • H - EMERGENCY DESCEND ELECTRO VALVES - OPTIONALS
  • I - ELECTRIC POWER SUPPLY
ELECTRO VALVES1 topic
  • M - GROUND PART: OUTRIGGERS - ELECTRIC DIVERTER
ELECTRO VALVE7 topics
  • O - AERIAL PART: 1° CYLINDER - 2° CYLINDER - EXTENSION - ROTATION
  • P1 - THERMIC ENGINE CONNEXION (GASOLINE) - X19J-X550AJ/X23J-X700AJ
  • P3 - THERMIC ENGINE CONNEXION (DIESEL) - X14J-X390AJ/X19J-X550AJ
  • P4 - THERMIC ENGINE CONNEXION (GASOLINE) - X14J-X390AJ
  • Q - 110-220 VOLT ELECTRIC POWER SUPPLY - ELECTRIC ENGINE
  • R - DOUBLE STABILIZATION AREA WITH ROTATION SENSOR - X23J-X700AJ
  • DESCRIPTION FOR MODELS X14JH - X17J
SENSORS - 1° ARM SWITCH3 topics
  • C - AERIAL PART SAFETY CHAIN: OUTRIGGERS SWITCHES
  • D - CAN NETWORK - JIB POSITION SWITCH - MODEM
  • E - HANDLE SWITCHES - LOAD CELL - PEDAL
MOVEMENTS ABILITATION SWITCH (GROUND)
CHARGER - OPTIONALS10 topics
  • H - ELECTRIC POWER SUPPLY
  • M1 - THERMIC ENGINE CONNEXION (GASOLINE)
  • M2 - THERMIC ENGINE CONNEXION (DIESEL)
  • N - 220 VOLT ELECTRIC POWER SUPPLY - ELECTRIC ENGINE
  • ELECTRIC SCHEDULES LAYOUT
  • SECTION NO. TITLE PAGE NO. COMPONENTS LOCATION
  • Z1 - BATTERY PACK AND BMS
  • Z2 - RELAIS - FUSES - 12V BATTERY
  • Z3 - CAN BUS LINE - MAIN SWITCH - IGNITION KEY
  • Z4 - INVERTER - MOTOR - ECM

Inside this manual

Real pages from this service manual (634 pages). Open the sample pages (PDF, 684 KB)

Sample pages from the JLG X14J, X17J, X19J, X23J, X390AJ, X550AJ, X700AJ Compact Crawler Boom Service Manual: Specifications, Troubleshooting, Diagram, Color page, Color page
  • Specifications, page 361: Specifications
  • Troubleshooting, page 532: SECTION 6 - JLG CONTROL SYSTEM
  • Diagram, page 595: SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS
  • Color page, page 117: SECTION 3 - CHASSIS & TURNTABLE
  • Color page, page 64: SECTION 3 - CHASSIS & TURNTABLE

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3121448$69.81
Other manuals for the X14J, X390AJ

Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 634 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).