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JLG X15JP, X430AJ Compact Crawler Boom Service Manual

190 pages · Publication 3121774

$69.59
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Models
X15JP, X430AJ
Manual type
Service Manual
Pages
190
Publication
3121774
Condition
Brand new
JLG X15JP, X430AJ Compact Crawler Boom Service Manual, publication 3121774

What's inside

From the manual's own table of contents: 121 sections, 159 entries. See sample pages (PDF, 600 KB)

GENERAL
HYDRAULIC SYSTEM SAFETY
MAINTENANCE3 topics
  • CAPACITIES
  • CAPACITIES TRACK SPECIFICATIONS
  • POWER SOURCE
Hatz Engine 1B40 Specifications1 topic
  • SPECIFICATIONS AND PERFORMANCE DATA
Reach Specifications
Dimensional Data
Function Speed Data
Machine Orientation When Performing Speed Tests2 topics
  • HYDRAULIC PRESSURE SETTINGS - PSI (BAR)
  • LUBRICATION
Hydraulic Oil3 topics
  • SERIAL NUMBER LOCATION
  • FASTENER TORQUE CHARTS
  • MACHINE PREPARATION, INSPECTION, AND MAINTENANCE
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
  • SERVICE AND GUIDELINES
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Show all 121 sections
Lubrication
Battery
Lubrication and Servicing1 topic
  • LUBRICATION AND INFORMATION
Changing Hydraulic Oil
Lubrication Specifications1 topic
  • CYLINDER DRIFT TEST
Cylinder Drift2 topics
  • TABLE OF CONTENTS PINS AND COMPOSITE BEARING REPAIR GUIDELINES
  • WELDING ON JLG EQUIPMENT
Do the Following When Welding on JLG Equipment
Do NOT Do the Following When Welding on JLG Equipment1 topic
  • RUBBER TRACK MAINTENANCE/REPLACEMENT
Checking Track Tension
Tensioning Rubber Track
Removing Rubber Track
Installing Rubber Track1 topic
  • UNDERCARRIGE COMPONENTS
Machine Positioning
Replacement Roller Lower Wheel and Tracks Adjuster
Disassembly
Assembly
Replacement Sprocket and Gear Motor
Sprocket Removal
Gear Motor Removal
Gear Motor Installation
Sprocket Installation2 topics
  • TRACKS EXTENSION REMOVAL
  • TRACK DRIVE
Product Identification1 topic
  • SWING DRIVE (IMO)
Technical Data – Type Plate
Structure and Function
Maintenance Tasks
Lubricating The Slew Drive1 topic
  • POWER SYSTEM X15JP - X430AJ
Electric Motor Function System
Engine RPM Control System
Twin Power Unities With Gasoline Engine Honda IGX390
Twin Power Unities With Diesel Engine Hatz 1B40
Lithium Powered Unities1 topic
  • BOOM MAINTENANCE
Removal of the Boom Assembly
Disassembly of the Main Boom
Inspection
Assembly of the Main Boom
Installation of the Boom Assembly2 topics
  • PROXIMITY SENSOR ADJUSTMENT
  • PLATFORM REMOVAL/INSTALLATION
Removal
Installation1 topic
  • TABLE OF CONTENTS SKYGUARD INSTALLATION - ONE PERSON PLATFORM
Options/Accessories Prohibited When Installing This Kit
Tools & Equipment Required
Personnel Required
Parts List
Procedure
For Reference
Installation
SkyGuard System2 topics
  • SKYGUARD INSTALLATION - TWO PERSON PLATFORM
  • HYDRAULIC SYSTEM
Main Components Identification And Location
Hydraulic Diagram
Pumps and Hydraulic Lines System
Ground Part Hydraulic System
Outriggers
Driver Gear Motors
Tracks Widening
Aerial Part Hydraulic System1 topic
  • CYLINDER REPAIR
Specification - Cylinders Overview
Hydraulic Cylinders Torque Specifications
Cylinder Assembling
Cylinder Repair Without Sensor
Piston With Nut Disassembling
Cylinder Assembly
Seals Head Replacing
Cylinder Inspection
Bushes Replacement
Emptying Of The Cylinder1 topic
  • REPLACEMENT HYDRAULIC PUMP
Pump Removal
Pump Installation3 topics
  • HYDRAULIC SCHEMATICS
  • INTRODUCTION
  • PLATFORM - REMOTE CONTROL STATION
LCD Display Screen
LCD Display Icon Description
Only Lithium Icons1 topic
  • TABLE OF CONTENTS DIAGNOSTIC BY SERVICE MENU
Menu Input
Only Lithium Input
Language Menu
Error Menu
Working Hours Menu
Joystick Menu1 topic
  • MACHINE SETUP MENU
Setup - Version
Setup - Time
Setup - Password
Setup - Date
Setup - Load Cell Board (ECM3) Calibration
Setup - Acceler (Calibrating Tilt Sensor)
Setup - Extra1 topic
  • MASTER BOARD (ECM1) REPLACEMENT AND SETTING
New Master Board
Already Initialized Master Board
Software Recovery By Modem3 topics
  • CODE MENU
  • GENERAL
  • MULTIMETER BASICS
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement
Continuity Measurement Over Long Distances
Requirements
Procedure1 topic
  • ELECTRICAL SCHEMATICS MANUALS

Inside this manual

Real pages from this service manual (190 pages). Open the sample pages (PDF, 599 KB)

Sample pages from the JLG X15JP, X430AJ Compact Crawler Boom Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page
  • Specifications, page 12: SECTION 1 - SPECIFICATIONS
  • Diagram, page 98: SECTION 5 - HYDRAULICS
  • Troubleshooting, page 130: SECTION 7 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
  • Color page, page 49: SECTION 3 - CHASSIS & TURNTABLE
  • Color page, page 81: SECTION 5 - HYDRAULICS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the X15JP, X430AJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3121774$69.59
Other manuals for the X15JP, X430AJ

Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 190 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).