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Kobelco SK485-9 Tier 4 Hydraulic Excavator Service Manual

1,340 pages · Publication S5LS0018E02

$139.97
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Models
SK485-9 Tier 4
Serial coverage
YSI 2U0800 and higher~
Manual type
Service Manual
Pages
1,340
Publication
S5LS0018E02
Condition
Brand new
Kobelco SK485-9 Tier 4 Hydraulic Excavator Service Manual, publication S5LS0018E02

What's inside

From the manual's own table of contents: 77 sections, 233 entries. See sample pages (PDF, 656 KB)

GENERAL PRECAUTIONS FOR MAKING REPAIRS7 topics
  • PREPARATION BEFORE DISASSEMBLING
  • SAFETY WHEN DISASSEMBLING AND ASSEMBLING
  • DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT
  • ELECTRICAL EQUIPMENT
  • HYDRAULIC PARTS
  • WELD REPAIR
  • ENVIRONMENTAL ISSUES
INTERNATIONAL UNIT SYSTEM
NAME OF COMPONENTS
GENERAL DIMENSIONS1 topic
  • (2.48cu--yd) Bucket Shoe]
WEIGHT OF COMPONENTS
TRANSPOTATION2 topics
  • OVERALL DIMENSIONS OF MACHINE ON A TRAILER
  • DIMENSIONS OF ATTACHMENT
SPECIFICATIONS AND PERFORMANCE4 topics
  • SPEED AND CLIMBING CAPABILITY
  • ENGINE
  • HYDRAULIC COMPONENTS
  • WEIGHT
TYPE OF CRAWLER
TYPE OF BUCKET
COMBINATIONS OF ATTACHMENT
ENGINE SPECIFICATION2 topics
  • SPECIFICATIONS
  • ENGINE CHARACTERISTIC CURVE (HINO P11C--VC)
BOOM4 topics
  • BOOM DIMENSIONAL DRAWING
  • BOOM MAINTENANCE STANDARD
  • ARM DIMENSIONAL DRAWING
  • ARM MAINTENANCE STANDARD
BUCKET1 topic
  • BUCKET DIMENSIONAL DRAWING
TIGHTENING TORQUES FOR CAPSCREWS AND NUTS
SCREW SIZE3 topics
  • CAPSCREW (BOLT)
  • CAPSCREW (SOCKET BOLT)
  • SOCKET SET SCREW
TIGHTENING TORQUE FOR HOSE AND FITTING4 topics
  • JOINT (O--RING TYPE)
  • HYDRAULIC HOSE (30 DEG. FLARE TYPE)
  • JOINT (ORS TYPE)
  • SPLIT FLANGE
TIGHTENING TORQUES FOR NUTS AND SLEEVES
PLUG2 topics
  • PLUG FOR HYDRAULIC PIPE JOINT
  • PLUG FOR HYDRAULIC EQUIPMENT
SPECIAL SPANNER FOR TUBE
SPECIAL TOOLS
APPLICATION OF SCREW LOCKING COMPOUND AND SEALING COMPOUND
SUCTION STOPPER3 topics
  • COMPONENTS
  • DIMENSION
  • APPLICABLE MODEL
UPPER FRAME LIFTING JIG
ENGINE MOUNTING PEDESTAL
Show all 77 sections
INSTALLING JIG
STANDARD WORKING TIME TABLE FOR THE MAINTENANCE OF EXCAVATOR
ENGINE MAINTENANCE SERVICE STANDARD TIME LIST4 topics
  • MEASURING METHOD
  • WORKING CONDITION
  • STANDARD TIME CONSTITUENT
  • MEANING OF WORDS IN USE
HOW TO USE MAINTENANCE STANDARDS AND PRECAUTIONS
PERFORMANCE INSPECTION STANDARD TABLE1 topic
  • STANDARD VALUE TABLE
MEASUREMENT OF ENGINE SPEED
MEASUREMENT OF HYDRAULIC PRESSURE4 topics
  • PREPARING TO MEASURE HYDRAULIC PRESSURE
  • PLACE TO INSTALL PRESSURE GAUGE
  • PRESSURE ADJUSTMENT POSITION
  • PROCEDURE FOR ADJUSTING RELIEF VALVE
MEASURING TRAVEL PERFORMANCES4 topics
  • TRAVEL SPEED
  • DEVIATION OF TRAVEL
  • PERFORMANCES OF PARKING BRAKE
  • DRAIN RATE OF TRAVEL MOTOR
MEASURING SWING PERFORMANCES3 topics
  • PERFORMANCE OF SWING BRAKE
  • PERFORMANCE OF SWING PARKING BRAKE
  • DRAIN RATE OF SWING MOTOR
MEASURING ATTACHMENT OPERATING PERFORMANCES2 topics
  • OPERATING TIME OF CYLINDERS
  • OIL TIGHTNESS OF CYLINDERS
MEASURING PERFORMANCES OF SWING BEARING
MECHATRO CONTROLLER3 topics
  • ENGINE CONTROL INPUT / OUTPUT
  • ADJUSTMENT OF MECHATRO CONTROLLER OUTPUT (B ADJUSTMENT)
  • MECHATRO CONTROLLER
(DPF (DIESEL PARTICULATE FILTER))4 topics
  • HANDLING OF EXHAUST GAS POST--CLEANING DEVICE
  • INSPECTION
  • MAINTENANCE STANDARD
  • DPF (DIESEL PARTICULATE FILTER)
SUMMARY OF MECHATRO CONTROL SYSTEM13 topics
  • MECHATRO CONTROL SYSTEM IN GENERAL
  • POSITIVE CONTROL & P--Q CONTROL
  • BOOM UP CONFLUX CONTROL
  • ARM IN RECIRCULATION & CONFLUX CONTROL
  • ARM--IN ANTI--CAVITATION CONTROL
  • ARM--OUT CONFLUX CONTROL
  • BUCKET DIGGING (DUMP) CONFLUX CONTROL
  • BUCKET DIGGING ANTI--CAVITATION CONTROL
  • SWING PRIORITY CONTROL
  • TRAVEL STRAIGHT CONTROL
  • PRESSURE RELEASE CONTROL
  • N&B SWITCH CONTROL (OPTION)
  • OPTION CONFLUX CONTROL (OPTION)
MECHATRO CONTROLLER7 topics
  • SUMMARY OF MULTI DISPLAY
  • SELF DIAGNOSIS DISPLAY
  • SERVICE DIAGNOSIS DISPLAY FUNCTION
  • TROUBLE HISTORY DIAGNOSIS
  • SET PROCEDURE OF MAINTENANCE SCHEDULE
  • ADJUSTING PROCEDURE OF DISPLAY
  • MECHATRO CONTROL EQUIPMENT
SUMMARY
HYDRAULIC CIRCUITS AND COMPONENTS
COLOR CODING STANDARD FOR HYDRAULIC CIRCUITS
NEUTRAL CIRCUIT
TRAVEL CIRCUIT
BUCKET CIRCUIT
BOOM CIRCUIT
SWING CIRCUIT
ARM CIRCUIT
COMBINED CIRCUIT
PRESSURE DRAINING (RELEASING) CIRCUIT
ELECTRIC CIRCUIT DIAGRAM
ELECTRICAL EQUIPMENT LIST
HARNESS16 topics
  • HARNESS LIST
  • INSTRUMENT PANEL ASSY
  • CONTROLLER INSTALL
  • OPERATORS CONTROLS
  • UPPER ELECTRIC ASSY
  • UPPER HARNESS ASSY (1/7)
  • UPPER HARNESS ASSY (HAND CONTROL)
  • ENGINE HARNESS ASSY
  • UPPER HARNESS ASSY (FLOOR PLATE) (1/3)
  • CAB HARNESS ASSY (1/2)
  • BOOM HARNESS ASSY
  • BOOM LIGHT INSTALL
  • DECK LIGHT INSTALL
  • FLASHER LAMP INSTAL
  • TRAVEL ALARM ASSY
  • OVER LOAD ALARM HARNESS ASSY
HYDRAULIC COMPONENTS8 topics
  • HYDRAULIC PUMP -- REGULATOR
  • CONTROL VALVE
  • PILOT VALVE (ATT)
  • PILOT VALVE (TRAVEL)
  • SWING MOTOR UNIT
  • TRAVEL MOTOR
  • SWIVEL JOINT
  • CYLINDER
ELECTRICAL EQUIPMENT2 topics
  • ELECTRICAL EQUIPMENT LIST
  • SPECIFICATIONS ELECTRICAL EQUIPMENT
BASIC SYSTEM OF AIR CONDITIONER (HVAC AIR CONDITIONER)2 topics
  • AIR CYCLE
  • AUTO AIR CONDITIONER SYSTEM OUTLINE
COMPONENTS AND CONSTRUCTION
FUNCTION3 topics
  • MECHANISM OF COOLING CIRCUIT
  • COOLING CIRCUIT
  • COMPONENT PARTS
DISASSEMBLY AND ASSEMBLY2 topics
  • PRECAUTIONS TO BE EXERCISED IN OPERATION
  • DISASSEMBLY AND ASSEMBLY OF UNIT
CHARGING REFRIGERANT2 topics
  • OPERATING PROCEDURE
  • CHARGING PROCEDURE
ELECTRIC CIRCUIT2 topics
  • WIRING DIAGRAM AND CONNECTORS
  • STRUCTURE AND OPERATION OF EACH PARTS
TROUBLESHOOTING
SELF--DIAGNOSIS
EXPLAINING CHAPTER OF WHOLE DISASSEMBLY & ASSEMBLY1 topic
  • INDICATION OF TIGHTENING TORQUE
REMOVING AND INSTALLING3 topics
  • ATTACHMENT ASSY
  • BUCKET
  • BOOM
DISASSEMBLING AND ASSEMBLING
REMOVING AND INSTALLING17 topics
  • OPERATOR SEAT
  • BATTERY
  • GUARD
  • UNDER COVER
  • FUEL TANK
  • HYDRAULIC TANK
  • HYDRAULIC PUMP
  • AIR CLEANER
  • (DPF (DIESEL PARTICULATE FILTER))
  • COUNTERWEIGHT
  • RADIATOR & OIL COOLER
  • CONSOLE COVER
  • MULTI CONTROL VALVE
  • PILOT VALVE (FOR ATT)
  • PILOT VALVE (FOR TRAVEL)
  • SWING MOTOR UNIT
  • UPPER FRAME
DISASSEMBLING AND ASSEMBLING4 topics
  • HYDRAULIC PUMP -- REGULATOR
  • CONTROL VALVE
  • PILOT VALVE (FOR TRAVEL)
  • SWING MOTOR UNIT
REMOVING AND INSTALLING8 topics
  • TRAVEL SYSTEM
  • CRAWLER
  • UPPER ROLLER
  • LOWER ROLLER
  • FRONT IDLER (IDLER ADJUSTER ASSY)
  • SPROCKET
  • SWING BEARING
  • DISASSEMBLING AND ASSEMBLING OF EQUIPMENT
TRAVEL MOTOR6 topics
  • CONSTRUCTION OF REDUCTION UNIT
  • TRAVEL MOTOR ASSEMBLY
  • TRAVEL MOTOR TROUBLESHOOTING
  • REDUCTION UNIT DISASSEMBLY
  • ASSEMBLING
  • MAINTENANCE STANDARD
JUDGMENT OF ACTUAL THING AT SITE
CLASSIFICATION OF FAILURE AND TROUBLESHOOTING
THE BLOWN FUSE OF MECHATRO CONTROLLER
TROUBLESHOOTING BY ERROR CODE
HYDRAULIC SYSTEM
ELECTRIC SYSTEMS2 topics
  • WIRING CHECKING PROCEDURE
  • TROUBLE
ENGINE RELATED TROUBLESHOOTING

Inside this manual

Real pages from this service manual (1,340 pages). Open the sample pages (PDF, 655 KB)

Sample pages from the Kobelco SK485-9 Tier 4 Hydraulic Excavator Service Manual: Specifications, Troubleshooting, Diagram, Color page, Foldout diagram (color)
  • Specifications, page 56: 3. ATTACHMENT DIMENSIONS
  • Troubleshooting, page 796: 46. TROUBLE SHOOTING (BY ERROR CODES)
  • Diagram, page 1,216: ENGINE DIAGNOSIS CODE
  • Color page, page 605: 33. UPPER SLEWING STRUCTURE
  • Foldout diagram (color), page 247: 22. HYDRAULIC SYSTEM

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,340 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).