Komatsu 150A, 150FA Crane Operation & Maintenance Manual
214 pages · Publication CEAMC20081
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What's inside
From the manual's own table of contents: 46 sections, 293 entries. See sample pages (PDF, 419 KB)
General1 topic
- TABLE OF CONTENTS FORWARD
MACHINE TRANSPORT2 topics
- DRIVING
- SHIPPING
MACHINE STORAGE4 topics
- PREPARATION FOR STORAGE
- MACHINE SERVICE DURING STORAGE
- ONE MONTH REPETITIVE SERVICE
- SIX MONTH REPETITIVE SERVICE
THEFT DETERRENT PRACTICES2 topics
- DISCOURAGE THEFT AND VANDALISM
- ASSIST IN ATTEMPT TO RECOVER STOLEN MACHINES
OPERATIONAL CONTROLS AND INSTRUMENTATION24 topics
- MANIFOLD CONTROL VALVE LEVERS
- CONTROLS IDENTIFIED
- HYDRAULIC PUMPS
- THIRTY GALLON PUMP
- FIFTY GALLON PUMP
- OPERATING CONTROLS
- CONTROLS IDENTIFIED
- INSTRUMENT PANEL
- CLUSTER GAUGE - EARLIER PRODUCTION
- NONCLUSTER INSTRUMENT PANEL - EARLIER PRODUCTION
- NONCLUSTER INSTRUMENT PANEL - CURRENT PRODUCTION
- INSTRUMENT PANEL IDENTIFICATION
- OPERATOR’S SEAT
- RIDGED SEAT
- SUSPENSION SEAT
- SEAT BELT (nonretractable)
- MISCELLANEOUS GAUGES AND VALVES
- LEVEL INDICATOR
- BOOM ANGLE INDICATOR
- HEATER SHUTOFF VALVE (if equipped)
- ACCESS COVERS, HOOD SIDES AND DOORS
- BATTERY BOXES AND FUEL TANK COVERS
- CAB DOORS
- TOOL BOX COVER
ENGINE WARM-UP1 topic
- AFTER ENGINE WARM-UP
ENGINE SHUTDOWN1 topic
- AFTER ENGINE SHUTDOWN
APPLICATION10 topics
- LIFTING CAPACITIES
- LIFTING UNKNOWN WEIGHT
- LIFTING KNOWN WEIGHT
- PICK AND CARRY
- OPERATING RADIUS AND LIFT ZONES
- WORKING RANGES
- RELATION OF BOOM HEIGHT TO WORKING ANGLE
- JIB CAPACITIES
- LIFTING WITH SLING
- HAND SIGNALS
UNUSUAL OPERATING CONDITIONS6 topics
- OPERATING IN EXTREME COLD
- OPERATING IN EXTREME HEAT
- OPERATING IN DUSTY OR SANDY AREA
- OPERATING IN RAINY OR EXTREME HUMID CONDITIONS
- OPERATING IN SALT WATER AREAS
- OPERATING AT HIGH ALTITUDES
OPERATING AUXILIARY/OPTIONAL ACCESSORIES3 topics
- ETHER STARTING AID
- STARTING PROCEDURE
- PREVENTIVE MAINTENANCE
STOWABLE JIB AND GANTRY - 20 FOOT (6.1 M)2 topics
- JIB EXTENSION PROCEDURE
- JIB STOWAGE PROCEDURE
PRECAUTIONS FOR LUBRICATION50 topics
- DURING LUBRICATION
- LUBRICATION INSTRUCTIONS
- PERIODIC SERVICE CHART CODES
- PERIODIC CHART: 3-SECTION BOOM ONLY
- PERIODIC SERVICE CHART: 4-SECTION BOOM ONLY
- PERIODIC SERVICE TABLE: BOOM ONLY
- PERIODIC SERVICE CHART: CHASSIS ONLY (CLARK AXLE)
- PERIODIC SERVICE CHART: CHASSIS ONLY (MERITOR AXLE)
- PERIODIC SERVICE TABLE - CHASSIS ONLY
- DAILY/10 HOUR SERVICE
- STEERING CYLINDER BEARINGS
- TIE ROD ENDS
- TRANSMISSION SHIFT LINKAGE
- HYDRAULIC OIL LEVEL
- ENGINE OIL LEVEL
- TRANSMISSION OIL LEVEL
- WATER TRAP
- AIR CLEANER SYSTEM
- AIR FILTER ELEMENT SERVICE
- AIR FILTER ELEMENT CLEANING
- CLEANING WITH COMPRESSED AIR
- CLEANING WITH WATER
- INSPECTING THE CLEANED ELEMENT
- ENGINE FAN BLADE
- ENGINE DRIVE BELT
- BOOM SIDE WEAR PLATES
- COOLANT LEVEL
- HOOK BLOCK
- DEFORMATION INDICATORS
- WEEKLY/50 HOUR SERVICE
- OUTRIGGER CYLINDERS - BASE END
- OUTRIGGER CYLINDERS - ROD END
- OUTRIGGER PIVOT PINS
- OUTRIGGER PAD PIVOT BEARINGS
- AXLE TRUNNION BEARINGS - UPPER
- AXLE TRUNNION BEARINGS - LOWER
- STEERING VALVE
- BRAKE PEDAL BEARING AND PARKING BRAKE CABLE
- HYDRAULIC PUMP SLIP JOINT
- PEDESTAL BEARING
- SWING PINION BEARING
- LIFT CYLINDER - BASE END
- LIFT CYLINDER - ROD END
- BOOM HINGE PIN
- WEAR PAD SUPPORTS
- HEAD BLOCK SHEAVES
- PIVOTING HOOK BLOCK SHEAVES
- PIVOTING HOOK BLOCK BEARING & PIVOT
- HOSE REEL BEARING, POWER BOOM
- HOSE SHEAVES, POWER BOOM (FRONT)
FITTING (REAR)58 topics
- UPPER AND LOWER WEAR PLATES (REAR)
- SIDE WEAR PLATES (FRONT)
- LOWER WEAR PLATES (FRONT)
- TROLLEY POWER BOOM
- CONTROL LEVER LINKAGE
- TRANSMISSION SHIFT LINKAGE
- PEDESTAL GEAR AND PINION
- AXLE PLANETARY DRIVE OIL LEVEL
- AXLE DIFFERENTIAL OIL LEVEL
- SWING-DRIVE GEAR CASE OIL LEVEL
- HOIST GEAR CASE OIL LEVEL
- MASTER BRAKE CYLINDER AND RESERVOIR
- HYDRAULIC TANK SCREEN AND MAGNET
- BREATHER
- BATTERY
- TIRES
- HOUR INSPECTION
- HOUR SERVICE
- UNIVERSAL JOINTS AND SLIP JOINT (TRANSMISSION TO FRONT AXLE)
- UNIVERSAL JOINTS AND SLIP JOINT (TRANSMISSION TO REAR AXLE)
- HYDRAULIC TANK FILTER
- DRAIN, FUEL TANK
- TRANSMISSION OIL COOLER
- HOUR SERVICE
- TRANSMISSION OIL FILTER
- ENGINE OIL & FILTER
- AIR CLEANER SYSTEM
- COOLANT SYSTEM
- HOUR INSPECTION
- HOUR SERVICE
- HYDRAULIC TANK BREATHER
- DRAIN, TRANSMISSION FLUID
- TRANSMISSION BREATHER
- STEERING KNUCKLE UNIVERSAL JOINT
- AXLE BREATHER
- RETRACT REEL - SPRING MOTOR
- ENGINE FUEL FILTERS
- ANTIFREEZE CONCENTRATION
- HOOK BLOCK
- 1,000 HOUR SERVICE
- DRAIN, PLANETARY DRIVE FLUID
- DRAIN, AXLE FLUID
- DRAIN, ENGINE RADIATOR
- DRAIN, HOIST GEAR CASE
- HOIST GEAR CASE BREATHER
- DRAIN, SWING DRIVEGEAR CASE
- SWING DRIVE GEAR CASE BREATHER AND FILL PLUG
- HYDRAULIC OIL TANK FILTERS
- DRAIN, HYDRAULIC OIL TANK
- ENGINE ADJUSTMENTS
- BELT TENSION
- BIENNIALLY / 2,000 HOUR SERVICE
- ENGINE VIBRATION DAMPER
- COOLANT FLUSH
- NOT SPECIFIED
- WIRE ROPE
- WEAR PADS
- ENGINE RADIATOR
Show all 47 sections
FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE4 topics
- PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
- ENGINE OIL SPECIFICATIONS
- NORMAL OPERATION
- ARCTIC OPERATION
SPECIFICATIONS6 topics
- FRONT AND REAR AXLE, PLANETARY GEARS
- DIESEL FUEL SPECIFICATIONS
- COOLANT SPECIFICATIONS
- GENERAL
- WATER
- ANTIFREEZE
OIL SPECIFICATIONS7 topics
- MULTIGRADE DIESEL ENGINE OIL
- GEAR LUBRICANT
- HYDRAULIC OIL
- EXTREME PRESSURE GREASE
- AUTOMATIC TRANSMISSION FLUID
- HYDRAULIC BRAKE FLUID
- OIL CHANGE RECOMMENDATIONS
ELECTRICAL SYSTEM1 topic
- CIRCUIT BREAKERS
BATTERIES8 topics
- GENERAL BATTERY MAINTENANCE
- CLEANING THE BATTERIES
- MAINTENANCE-FREE BATTERY
- BATTERY CHARGING
- TESTING MAINTENANCE-FREE BATTERIES
- CHARGING INSTRUCTIONS
- SLOW CHARGING
- AFTER CHARGING
SERVICE BRAKE ADJUSTMENT1 topic
- MERITOR AXLE
HOIST AND SWING BRAKE OPERATION2 topics
- HOIST BRAKE
- SWING BRAKE
TIRES2 topics
- RIM CENTERING
- TIRE INFLATION
CLUTCH PACK PRESSURE CHECKS1 topic
- CLARK 18000 SERIES TRANSMISSION
WIRE ROPE25 topics
- WIRE ROPE SPECIFICATIONS
- MANUFACTURER’S IDENTIFICATION
- WIRE ROPE LINE PULL
- MAINTENANCE RECOMMENDATIONS
- SERVICE AND INSPECTION OF WIRE ROPE
- RESTING THE HOOK BLOCK
- WIRE ROPE REMOVAL
- WIRE ROPE INSTALLATION
- HOOK AND HEAD BLOCK REEVING
- BREAKING IN THE WIRE ROPE
- IMPORTANCE OF LUBRICATION
- RECOMMENDED LUBRICANTS FOR WIRE ROPE
- METHODS OF LUBRICATION
- LUBRICATION IN STORAGE
- IDLE ROPES
- COMPONENT PARTS OF A WIRE ROPE
- INSPECTION OF WIRE ROPES, SHEAVES & DRUM
- HOOK BLOCK
- TON SINGLE-PART LINE HOOK BLOCK
- TON MULTI-PART LINE HOOK BLOCK
- DEFORMATION INDICATORS
- ANGLE INDICATORS
- HOOK-BLOCK LATCH
- SERIAL NUMBERS
- SERIAL NUMBERS 10941 AND UP
GENERAL DESCRIPTION4 topics
- SPECIFICATION SHEET
- 150A - DIMENSION AND RATINGS
- 150FA - DIMENSIONS AND RATING
- LIQUID CAPACITIES
TORQUE VALUES8 topics
- BOLT GRADE IDENTIFICATION CHART
- TYPE 1, 5 AND 8 NON-PHOSPHATE COATED HARDWARE
- GENERAL TORQUE VALUES FOR ENGLISH FASTENERS
- TORQUE VALUES FOR TYPE 8 PHOSPHATE COATED HARDWARE
- TORQUE VALUES FOR STANDARD METRIC FASTENERS
- TORQUE VALUES FOR HOSE CLAMPS
- TORQUE VALUES FOR SPLIT-FLANGE CONNECTIONS
- TORQUE VALUES FOR HYDRAULIC TUBES AND FITTINGS
SPECIFIC BOLT TORQUES14 topics
- HOIST MOUNTING BOLTS
- ROTARY JOINT TO BASE PLATE BOLTS
- SUPPORT BOLTS
- COUNTERWEIGHT BOLTS
- ROTARY JOINT DRIVE SCREWS
- BASE PLATE TO FRAME NUTS
- PEDESTAL TO SWING BEARING BOLTS
- WHEEL LUG NUTS
- FRONT AXLE TO FRAME LOCK NUTS
- REAR AXLE RUBBER MOUNTS TO FRAME LOCK NUTS
- REAR AXLE TO REAR AXLE MOUNT BOLTS
- FRONT OUTRIGGER BOLTS
- PRIMARY MANIFOLD TO ADAPTOR BLOCK BOLTS
- SWING BEARING TO BASE PLATE BOLTS
Inside this manual
Real pages from this operation & maintenance manual (214 pages). Open the sample pages (PDF, 417 KB)
- Controls and operation, page 59: OPERATION
- Maintenance, page 122: HYDRAULIC TANK FILTER
- Specifications, page 149: OIL CHANGE RECOMMENDATIONS
Other manuals for this machine
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 214 pages
Quantity one is the manual described above.
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