Komatsu 830E-1AC Dump Truck Operation & Maintenance Manual

Name: Komatsu 830E-1AC Dump Truck Operation & Maintenance Manual
Brand: MidWestTech
SKU: CEAM018903
Price: 69.87 USD
Availability: InStock

183 pages · Publication CEAM018903

$69.87

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Models: 830E-1AC
Serial coverage: A30072 - A30078
Manual type: Operation & Maintenance Manual
Pages: 183
Publication: CEAM018903
Condition: Brand new

Komatsu 830E-1AC Dump Truck Operation & Maintenance Manual, publication CEAM018903

What's inside

From the manual's own table of contents: 261 sections, 267 entries. See sample pages (PDF, 495 KB)

Search the contents

FOREWARD

Alerts” Page - a description of DANGER, WARNING, and CAUTION symbols

Truck Model Illustration

ABOUT THIS MANUAL

STANDARD CHARTS AND TABLES

GENERAL SAFETY

Safety Rules

Truck Safety Features

Clothing And Personal Items

Unauthorized Modification

Leaving The Operator’s Seat

Mounting And Dismounting

Fire Extinguishers And First Aid Kits

Precautions For High Temperature Fluids

Asbestos Dust Hazard Prevention

Fire Prevention For Fuel And Oil

ROPS Precautions

Preventing Injury From Work Equipment

Precautions For Optional Attachments

Precautions When Starting The Machine

PRECAUTIONS FOR TRUCK OPERATION

Safety Is Thinking Ahead

Safety At The Worksite

Fire Prevention

Show all 261 sections

Preparing For Operation

Ventilation For Enclosed Areas

Mirrors, Windows, And Lights

In The Operator’s Cab - Before Starting The Engine

Seat Belts

OPERATING THE MACHINE

Starting The Engine

Truck Operation - General

Traveling In The Truck

Precautions When Traveling In Reverse

Traveling On Slopes1 topic

TABLE OF CONTENTS (cont.) Ensuring Good Visibility

Operating On Snow

Avoid Damage To The Dump Body

Driving Near High Voltage Cables

When Loading The Truck

When Dumping

Working On Loose Ground

Parking The Machine

TOWING

WORKING NEAR BATTERIES

Jump Starting With Booster Cables

Jump Starting With Receptacles

PRECAUTIONS FOR MAINTENANCE

BEFORE PERFORMING MAINTENANCE

Stopping The Engine Before Service

Warning Tag

Proper Tools

Securing The Dump Body

DURING MAINTENANCE

Personnel

Attachments

Working Under The Machine

Keeping The Machine Clean

Rules To Follow When Adding Fuel Or Oil

Radiator Coolant Level

Use Of Lighting

Precautions With The Battery

Handling High Pressure Hoses

Precautions With High Pressure Oil

Maintenance Near High Temperatures And High Pressures

Rotating Fan And Belts

Waste Materials

TIRES

Handling Tires

Tire Maintenance

Storing Tires After Removal

ADDITIONAL JOB SITE RULES

WHEN REPAIRS ARE NECESSARY

SPECIAL PRECAUTIONS FOR WORKING ON A 830E-AC TRUCK

Preliminary Procedures before Welding or Performing Maintenance

Engine Shutdown Procedure before Welding or Performing Maintenance

WARNINGS AND CAUTIONS1 topic

TABLE OF CONTENTS (cont.) TRUCK OPERATION

WALK AROUND INSPECTION

ENGINE START-UP SAFETY PRACTICES

AFTER ENGINE HAS STARTED

EMERGENCY STEERING SYSTEM

Operation

Pre-Operation Testing

Additional Guidelines

MACHINE OPERATION SAFETY PRECAUTIONS

MACHINE OPERATION ON THE HAUL ROAD

STARTING ON A GRADE WITH A LOADED TRUCK

PASSING

DUMPING

Raising The Dump Body

Lowering The Dump Body

SUDDEN LOSS OF ENGINE POWER

FUEL DEPLETION

SAFE PARKING PROCEDURES

NORMAL ENGINE SHUTDOWN PROCEDURE

DELAYED ENGINE SHUTDOWN PROCEDURE

DISABLED TRUCK DUMPING PROCEDURE

GENERAL

STEERING AND BRAKE SYSTEM

Hookup

HOIST SYSTEM

Dumping Procedure

RESERVE ENGINE OIL SYSTEM (Optional)

OPERATOR CAB AND CONTROLS

STEERING WHEEL AND CONTROLS

Horn Button

Tilt / Telescope Lever

Multi-Function Turn Signal Switch1 topic

TABLE OF CONTENTS (cont.) PEDALS

Service Brake Pedal

Dynamic Retarding

Dynamic Retard Pedal

Throttle/Accelerator Pedal

GRADE/SPEED RETARD CHART

OVERHEAD PANEL AND DISPLAYS

CENTER CONSOLE

Directional Control Lever

Override/Fault Reset Switch

Engine Stop Switch

L.H. Window Control Switch

R.H. Window Control Switch

Hoist Control Lever

Retard Speed Control (RSC) Adjust Dial

Retard Speed Control (RSC) Switch

Data Store Button

VHMS Snapshot In Progress Light

Link Energized Light

Service Engine Light

DIAGNOSTIC PORTS

VHMS Diagnostic Port

Interface Module (IM) Diagnostic Port

Payload Meter Diagnostic Port

Truck Control Interface (TCI) Diagnostic Port

Propulsion System Controller (PSC) Diagnostic Port

Engine Diagnostic Port (CENSE)

Engine Diagnostic Port (QUANTUM)

OPERATOR’S SEAT

Adjustment

HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS

Fan Control Knob

Temperature Control Knob

Directional Control Knob

Heater Vents

INSTRUMENT PANEL

Key Switch

Starting

Engine Stop Switch with Five Minute Idle Timer Delay1 topic

TABLE OF CONTENTS (cont.) Rotating Beacon Light Switch (Optional)

Heated Mirror Switch (Optional)

Rest Switch

Wheel Brake Lock Control

Hazard Warning Lights

Cab/Air Conditioner Vents

Engine Oil Pressure Gauge

Right Turn Signal Indicator

Tachometer

High Beam Indicator

Speedometer/Payload Meter Display

Left Turn Signal Indicator

Water Temperature Gauge

Lamp Test Switch

Light Switch

Ladder Light Switch

Manual Backup Switch

Fog Lights (Optional)

Payload Meter Switch

Panel Light Dimmer

Hydraulic Oil Temperature Gauge

Hourmeter

Fuel Level Gauge

OVERHEAD STATUS / WARNING INDICATORS

Status / Warning Indicator Light Symbols

VEHICLE HEALTH MONITORING SYSTEM (VHMS)

Interface Module

Basic Precautions

CIRCUIT BREAKERS

LUBRICATION AND SERVICE

830E SERVICE CAPACITIES

HYDRAULIC TANK SERVICE

Adding Oil

WHEEL MOTOR SERVICE

COOLANT LEVEL CHECK

RADIATOR FILLING PROCEDURE

Reserve Oil Tank Filling Procedure (Remote fill)

LUBRICATION CHART

HOUR (DAILY) INSPECTION1 topic

TABLE OF CONTENTS (cont.) 50 HOUR LUBRICATION AND MAINTENANCE CHECKS

HOUR LUBRICATION AND MAINTENANCE CHECKS

HOUR LUBRICATION AND MAINTENANCE CHECKS (Continued)

HOURS LUBRICATION AND MAINTENANCE CHECKS

HOUR MAINTENANCE CHECKS

10,000 HOUR MAINTENANCE CHECKS

AUTOMATIC LUBRICATION SYSTEM

GENERAL DESCRIPTION

SYSTEM COMPONENTS

Filter

Hydraulic Motor and Pump

Grease Reservoir

Pressure Reducing Valve

Pressure Gauge

Flow Control Valve

Solenoid Valve

Vent Valve

Lubrication Cycle Timer

Over Pressure Cutoff Switch

Grease Pressure Failure Switch

Injectors

Relief Valve (unloader valve)

SYSTEM OPERATION

GENERAL INSTRUCTIONS

Required Lubricant

System Priming

Filter Assembly

LUBRICANT PUMP

Pump Housing Oil Level

Pump Pressure Control

INJECTORS (SL-1 Series “H”)

Injector Specifications

Injector Adjustment

INJECTOR OPERATION

PREVENTIVE MAINTENANCE PROCEDURES

Daily Lubrication System Inspection

Hour Inspection

SYSTEM CHECKOUT1 topic

TABLE OF CONTENTS (cont.) Lubrication Controller Check

Lubrication Controller Operation

Lubrication Controller Components

Lubrication Controller Adjustment

SYSTEM TROUBLESHOOTING CHART

MAJOR COMPONENT DESCRIPTION

PAYLOAD METER III

AM/FM RADIO / CD PLAYER

GENERAL RADIO RECEIVER FUNCTIONS

Turning On the Power

One-Hour Timer

Display

Setting a Default Display

Adjusting the Brightness of the Display

Auxiliary Mode

Adjusting the Receiver Settings

USING THE CLOCK

Setting the Clock

USING THE ALARM

Setting the Alarm

Turning the Alarm Off

Activating Snooze

Setting Alarm Volume

USING THE RADIO

Finding a Station

Setting the Presets

SATELLITE RADIO SERVICE (Optional)

Activating Satellite Radio (Optional)

USING THE WEATHERBAND

USING THE COMPACT DISC PLAYER

Playing a Compact Disc

Button Functions

PLAYING AN MP3 DISC

MP3 Format Compatibility

Root Directory

Empty Directory or Folder

No Folder

File Name Display

Pre-Programmed Playlists

Playing MP3 Files

TROUBLESHOOTING

Inside this manual

Real pages from this operation & maintenance manual (183 pages). Open the sample pages (PDF, 494 KB)

Sample pages from the Komatsu 830E-1AC Dump Truck Operation & Maintenance Manual: Controls and operation, Maintenance, Specifications, Color page

Controls and operation, page 82: Operator Cab And Controls - Section 32
Maintenance, page 114: Lubrication & Service - Section 40
Specifications, page 136: Specifications - Section 50
Color page, page 158: Payload Meter III - Section 60

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 183 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).