Komatsu 830E-1AC Dump Truck Operation & Maintenance Manual
237 pages · Publication CEAM025001
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- Models
- 830E-1AC
- Serial coverage
- A30589 and up
- Manual type
- Operation & Maintenance Manual
- Pages
- 237
- Publication
- CEAM025001
- Condition
- Brand new
What's inside
From the manual's own table of contents: 333 sections, 345 entries. See sample pages (PDF, 490 KB)
General1 topic
- TABLE OF CONTENTS FOREWORD
Alerts” Page - a description of DANGER, WARNING, and CAUTION symbols
Truck Model Illustration
ABOUT THIS MANUAL
STANDARD CHARTS AND TABLES
GENERAL SAFETY
Safety Rules
Truck Safety Features
Clothing And Personal Items
Unauthorized Modification
Leaving The Operator’s Seat
Mounting And Dismounting
Fire Extinguishers And First Aid Kits
Precautions For High Temperature Fluids
Asbestos Dust Hazard Prevention
Fire Prevention For Fuel And Oil
ROPS Precautions
Preventing Injury From Work Equipment
Precautions For Optional Attachments
Precautions When Starting The Machine
PRECAUTIONS FOR TRUCK OPERATION
Safety Is Thinking Ahead
Safety At The Worksite
Fire Prevention
Show all 334 sections
Preparing For Operation
Ventilation For Enclosed Areas
Mirrors, Windows, And Lights1 topic
- TABLE OF CONTENTS (cont.) In The Operator’s Cab - Before Starting The Engine
Seat Belts
OPERATING THE MACHINE
Starting The Engine
Truck Operation - General
Traveling In The Truck
Precautions When Traveling In Reverse
Traveling On Slopes
Ensuring Good Visibility
Operating On Snow
Avoid Damage To The Dump Body
Driving Near High Voltage Cables
When Loading The Truck
When Dumping
Working On Loose Ground
Parking The Machine
TOWING
WORKING NEAR BATTERIES
Jump Starting With Booster Cables
Jump Starting With Receptacles
PRECAUTIONS FOR MAINTENANCE
BEFORE PERFORMING MAINTENANCE
Stopping The Engine Before Service
Electrical Systems Isolation
Warning Tag
Proper Tools
Securing The Dump Body
DURING MAINTENANCE
Personnel
Attachments1 topic
- TABLE OF CONTENTS (cont.) Working Under The Machine
Keeping The Machine Clean
Rules To Follow When Adding Fuel Or Oil
Radiator Coolant Level
Use Of Lighting
Precautions With The Battery
Handling High Pressure Hoses
Precautions With High Pressure Oil
Maintenance Near High Temperatures And High Pressures
Rotating Fan And Belts
Waste Materials
TIRES
Handling Tires
Tire Maintenance
Storing Tires After Removal
ADDITIONAL JOB SITE RULES
WHEN REPAIRS ARE NECESSARY
SPECIAL PRECAUTIONS FOR WORKING ON AN 830E-AC TRUCK
Preliminary Procedures before Welding or Performing Maintenance
Engine Shutdown Procedure before Welding or Performing Maintenance
CAPACITOR DISCHARGE SYSTEM
Necessary Tools
Warnings And Cautions
MANUAL DC LINK CAPACITOR DISCHARGE PROCEDURE
Preparation
CAPACITOR CHARGE LIGHTS
FAILURE OF DISCHARGE SYSTEM
Measuring Dc Voltage On Capacitors
MANUAL DISCHARGE OF CAPACITORS
SHORT ISOLATED CAPACITOR TERMINALS1 topic
- TABLE OF CONTENTS (cont.) WARNINGS AND CAUTIONS
TRUCK OPERATION
WALK AROUND INSPECTION
RETRACTABLE LADDER SYSTEM (If equipped)
LADDER SYSTEM DESCRIPTION
LADDER SYSTEM OPERATION
Normal Operation
IN-CAB CONTROL PANEL
IN-CAB CONTROL PANEL FEATURES
Digital Display Screen
Command Buttons
USING THE IN-CAB CONTROL PANEL
Raising the Ladder
Lowering the Ladder
USING THE GROUND LEVEL CONTROL BOX
Emergency Operation
ENGINE START-UP SAFETY PRACTICES
AFTER ENGINE HAS STARTED
PRE-SHIFT BRAKE CHECK
Events
OPERATION
Description
Brake Test Exit Criteria1 topic
- TABLE OF CONTENTS (cont.) PERFORMING THE BRAKE TESTS
Setup
Service Brake Test
Parking Brake Test
Retard System Test
EMERGENCY STEERING SYSTEM
Pre-Operation Testing
Additional Guidelines
CAMERA SYSTEM (Optional)
General
Camera Monitor
MACHINE OPERATION SAFETY PRECAUTIONS
MACHINE OPERATION ON THE HAUL ROAD
STARTING ON A GRADE WITH A LOADED TRUCK
PASSING
LOADING
DUMPING
Raising The Dump Body
Lowering The Dump Body
SUDDEN LOSS OF ENGINE POWER
FUEL DEPLETION
SAFE PARKING PROCEDURES
NORMAL ENGINE SHUTDOWN PROCEDURE
DISABLED TRUCK CONNECTORS
STEERING AND BRAKE SYSTEM
Hookup
HOIST SYSTEM1 topic
- TABLE OF CONTENTS (cont.) Hookup
Dumping Procedure
Special Wiring Harness
Towing Procedure
RESERVE ENGINE OIL SYSTEM (Optional)
LED Monitor Light
Changing Oil
OPERATOR CAB AND CONTROLS
STEERING WHEEL AND CONTROLS
Horn Button
Tilt / Telescope Lever
Multi-Function Turn Signal Switch
PEDALS
Service Brake Pedal
Dynamic Retarding
Dynamic Retard Pedal
Throttle/Accelerator Pedal
GRADE/SPEED RETARD CHART
OVERHEAD PANEL AND DISPLAYS
Radio Speakers
Warning Alarm Buzzer
Cab Radio
Warning Light Dimmer Control
Status/Warning Indicator Light Panel
Air Cleaner Vacuum Gauges
Windshield Wipers1 topic
- TABLE OF CONTENTS (cont.) CENTER CONSOLE
Directional Control Lever
Override/Fault Reset Switch
Engine Stop Switch
L.H. Window Control Switch
R.H. Window Control Switch
Hoist Control Lever
Retard Speed Control (RSC) Adjust Dial
Retard Speed Control (RSC) Switch
Data Store Button
Komtrax Plus Snapshot In Progress Light
Link Energized Light
Service Engine Light
DIAGNOSTIC PORTS
Komtrax Plus Diagnostic Port
Interface Module (IM) Diagnostic Port
Payload Meter Diagnostic Port
Truck Control Interface (TCI) Diagnostic Port
Propulsion System Controller (PSC) Diagnostic Port
Engine Diagnostic Port (CENSE)
Engine Diagnostic Port (QUANTUM)
OPERATOR’S SEAT (STANDARD SEAT)
Adjustment
PASSENGER SEAT (STANDARD SEAT)1 topic
- TABLE OF CONTENTS (cont.) OPERATOR’S SEAT (OPTIONAL SEAT)
PASSENGER SEAT (OPTIONAL SEAT)
HEATER / AIR CONDITIONER CONTROLS
Fan Speed Control Knob
Temperature Control Knob
Air Flow Directional Knob
Heater/Air Conditioner Vents
INSTRUMENT PANEL
Key Switch
Starting
Rotating Beacon Light Switch (Optional)
Heated Mirror Switch (Optional)
Grid Dryer
Rest Switch
Wheel Brake Lock Control
Hazard Warning Lights
Cab/Air Conditioner Vents
Engine Oil Pressure Gauge
Right Turn Signal Indicator
Tachometer
High Beam Indicator
Speedometer/Payload Meter Display
Left Turn Signal Indicator
Water Temperature Gauge
Lamp Test Switch
Light Switch1 topic
- TABLE OF CONTENTS (cont.) Ladder Light Switch
Manual Backup Switch
Fog Lights (Optional)
Payload Meter Switch
Panel Light Dimmer
Hydraulic Oil Temperature Gauge
Hourmeter
Fuel Level Gauge
OVERHEAD STATUS / WARNING INDICATORS
Status / Warning Indicator Light Symbols
REAR AXLE LIGHT BAR
Backup Lights
Retard Lights
Brake Light
Backup Alarm
Komtrax Plus
Interface Module
Basic Precautions
KOMATSU WIRELESS BRIDGE (Optional)
General Information
Communication Setup
Switching to the KWB_SETUP Network
Setting the Computer Subnet Mask and IP Address
Properties
Setting Up the KWB
Adding Encryption
Final Computer Settings
Data Downloading1 topic
- TABLE OF CONTENTS (cont.) Resetting the KWB
KWB Lights
FUSES AND CIRCUIT BREAKERS
CIRCUIT BREAKERS
LUBRICATION AND SERVICE
830E SERVICE CAPACITIES
HYDRAULIC TANK SERVICE
Adding Oil
COOLANT LEVEL CHECK
RADIATOR FILLING PROCEDURE
Coolant Specifications
Unacceptable Practices
WHEEL MOTOR SERVICE
Reserve Oil Tank Filling Procedure (Remote fill)
Inline Screen
QUICK FILL SERVICE CENTER
LUBRICATION CHART
HOUR (DAILY) INSPECTION
HOUR LUBRICATION AND MAINTENANCE CHECKS
HOURS LUBRICATION AND MAINTENANCE CHECKS
HOUR MAINTENANCE CHECKS
HOUR MAINTENANCE CHECKS (Continued)
10,000 HOUR MAINTENANCE CHECKS1 topic
- TABLE OF CONTENTS (cont.) AUTOMATIC LUBRICATION SYSTEM
GENERAL DESCRIPTION
SYSTEM COMPONENTS
Filter
Hydraulic Motor and Pump
Grease Reservoir
Pressure Reducing Valve
Flow Control Valve
Solenoid Valve
Vent Valve
Lubrication Cycle Timer
Pump Cutoff Pressure Switch
Grease Pressure Failure Switch
Pressure Gauge
Injectors
SYSTEM OPERATION
GENERAL INSTRUCTIONS
Lubricant Required For System
System Priming
Filter Assembly
LUBRICANT PUMP
Pump Housing Oil Level
Pump Pressure Control
Pressure Control Valve Adjustment
Flow Control Valve Adjustment
INJECTORS (SL-1 Series “H”))
Injector Specifications
Injector Adjustment
INJECTOR OPERATION
PREVENTIVE MAINTENANCE PROCEDURES
Daily Lubrication System Inspection
Hour Inspection
SYSTEM CHECKOUT
Lubrication Controller Check
Lubrication Controller Operation
Lubrication Controller Components
Lubrication Controller Adjustment
SYSTEM TROUBLESHOOTING CHART
MAJOR COMPONENT DESCRIPTION1 topic
- TABLE OF CONTENTS (cont.) PAYLOAD METER III
OPERATING INSTRUCTIONS
GENERAL RADIO RECEIVER FUNCTIONS
Turning On the Power
One-Hour Timer
Adjusting the Volume
Display
Radio Mode Displays
CD Mode Displays
MP3/USB/iPod Mode Displays
AUX Input Displays
CLOCK/ALARM Button
Front Auxiliary Mode
Rear Auxiliary Mode
Adjusting the Receiver Audio Settings
Adjusting the Receiver Menu Settings
USING THE RADIO
Finding a Station
Setting the Presets
USING THE CLOCK
Setting the Clock
USING THE ALARM
Setting the Alarm
Turning the Alarm Off
Activating Snooze
USING THE WEATHERBAND (USA Only)
USING THE COMPACT DISC PLAYER/USB
Playing A Compact Disc
Button Functions
PLAYING AN MP3 DISC/USB
Root Directory
Empty Directory or Folder
No Folder
File Name Display
PLAYING MP3 FILES
USING AN IPOD®
Playing an iPod
OPERATING TIPS
Tips About The Audio System
Understanding Radio Reception
Care of The Compact Discs
TROUBLESHOOTING
Inside this manual
Real pages from this operation & maintenance manual (237 pages). Open the sample pages (PDF, 488 KB)
- Specifications, page 57: Safety - Section 20
- Controls and operation, page 120: Operator Cab And Controls - Section 32
- Maintenance, page 174: Lubrication & Service - Section 40
- Color page, page 58: Safety - Section 20
- Color page, page 149: Operator Cab And Controls - Section 32
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 830E-1AC are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Operation & Maintenance Manual CEAM025001$69.55
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
This manual
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 237 pages
Quantity one is the manual described above.
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Ships in 1 business day.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).