Komatsu 830E Dump Truck Operation & Maintenance Manual

Name: Komatsu 830E Dump Truck Operation & Maintenance Manual
Brand: MidWestTech
SKU: CEAM016800
Price: 69.89 USD
Availability: InStock

165 pages · Publication CEAM016800

$69.89

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Models: 830E
Serial coverage: A30816 and up
Manual type: Operation & Maintenance Manual
Pages: 165
Publication: CEAM016800
Condition: Brand new

Komatsu 830E Dump Truck Operation & Maintenance Manual, publication CEAM016800

What's inside

From the manual's own table of contents: 244 sections, 245 entries. See sample pages (PDF, 555 KB)

Search the contents

Alerts” Page - a description of DANGER, WARNING, and CAUTION symbols

Truck Model Illustration

ABOUT THIS MANUAL

STANDARD CHARTS AND TABLES

Safety Rules

Safety Features

Clothing And Personal Items

Unauthorized Modification

Leaving The Operator’s Seat

Mounting And Dismounting

Fire Prevention For Fuel And Oil

Precautions With High Temperature Fluids

Asbestos Dust Hazard Prevention

Prevention Of Injury By Work Equipment

Fire Extinguisher And First Aid Kit

Precautions When Using ROPS

Precautions For Attachments

Precautions For Starting Machine

PRECAUTIONS DURING OPERATION

Safety Is Thinking Ahead

Safety At The Worksite

Fire Prevention

Preparing For Operation

Ventilation In Enclosed Areas

Show all 244 sections

In Operator’s Cab - Before Starting The Engine

Mirrors, Windows, And Lights

OPERATING THE MACHINE

When Starting The Engine

Truck Operation - General

Check When Traveling In Reverse

Traveling

Traveling On Slopes

Ensure Good Visibility

Operate Carefully On Snow

Avoid Damage To Dump Body

Driving Near High Voltage Cables

When Dumping

Working On Loose Ground

When Loading

Parking The Machine

TOWING

WORKING NEAR BATTERIES

Battery Hazard Prevention

Starting With Booster Cables

PRECAUTIONS FOR MAINTENANCE

BEFORE PERFORMING MAINTENANCE

Warning Tag

Proper Tools

Stopping The Engine Before Service

Securing The Dump Body

DURING MAINTENANCE

Personnel

Attachments

Working Under The Machine

Keep The Machine Clean

Rules To Follow When Adding Fuel Or Oil

Radiator Water Level

Use Of Lighting

Precautions With The Battery

Handling High Pressure Hoses

Precautions With High Pressure Oil

Precautions When Performing Maintenance Near High Temperature Or High Pressure

Rotating Fan And Belts

Waste Materials

TIRES

Handling Tires

Storing Tires After Removal

ADDITIONAL JOB SITE RULES

WHEN REPAIRS ARE NECESSARY

WALK AROUND INSPECTION

ENGINE START-UP SAFETY PRACTICES

AFTER ENGINE HAS STARTED

MACHINE OPERATION SAFETY PRECAUTIONS

HAULING

STARTING ON A GRADE WITH A LOADED TRUCK

PASSING

DUMPING

To Raise Body

To Lower Body: When dumping over a berm or into a crusher

To Lower Body: When dumping on flat ground

SUDDEN LOSS OF ENGINE POWER

SAFE PARKING PROCEDURES

ENGINE SHUTDOWN PROCEDURE

DELAYED ENGINE SHUTDOWN PROCEDURE

EMERGENCY STEERING SYSTEM

Operation

Testing

DISABLED TRUCK DUMPING PROCEDURE

Hookup

Raising the Body

Lowering the Body

RESERVE ENGINE OIL SYSTEM (Optional)

LED Monitor Light

Changing Oil

STEERING WHEEL AND CONTROLS

Horn Button

Tilt / Telescope Lever

Multi-function Turn Signal Switch

Turn Signal Operation

High Beam Headlight Operation

Windshieldindshield Wiper Operation

PEDALS

Service Brake Pedal

Dynamic Retarder Pedal

Throttle Pedal

HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS

Defroster Vent Control Switch

Heat Vent Control Switch

Temperature Control Knob

Fan Control Knob

Heater/air Conditioner Selector Switch

Heater/air Conditioner Vents

OVERHEAD PANEL AND DISPLAY

Grade/speed Warning Chart

Radio Speakers

Warning Alarm Buzzer

Cab Radio

Warning Lights Dimmer Control

Status / Warning Indicator Light Panel

Windshield Wipers

Air Cleaner Vacuum Gauges

CENTER CONSOLE

F-n-r Selector Switch

Hoist Control Lever

To Lower Body

Ash Tray

Lighter

L.h. Window Control Switch

R.h. Window Control Switch

Engine Shutdown Switch

Override Switch

Retard Speed Control (RSC) Off/on Switch

Retard Speed Control (RSC) Adjust Dial

Statex III Propulsion System Diagnostic Connector

Komatsu Engine Quantum Connector

Komatsu Engine Cense Connector

Unused Connector

Modular Mining Port Conector

Data Store Button

Passenger Seat

Service Engine Light (Blue)

Payload Meter

INSTRUMENT PANEL AND INDICATOR LIGHTS

CONTROL SYMBOLS

INSTRUMENT PANEL GAUGES, INDICATORS, & CONTROLS

Key Switch

Starting

Engine Shutdown Switch With Timer Delay (Optional)

Fog Lights (Optional)

Ladder Light Switch

Manual Backup Switch

Panel Illumination Lights

Cab Air Conditioner / Heater Vents

Engine Cold Weather Starting Aid (Optional)

Rotating Beacon Light Switch (Optional)

Heated Mirror Switch (Optional)

Wheel Brake Lock Control

Parking Brake Control

Tachometer

Right Turn Signal Indicator

High Beam Indicator

Left Turn Signal Indicator

Speedometer / Payload Meter

Voltmeter

Engine Oil Pressure Gauge

Water Temperature Gauge

Fuel Gauge

Hourmeter

Headlight Switch

Panel Light Dimmer

Payload Meter Switch

INDICATOR LIGHT SYMBOLS

Hazard Warning Lights

Lamp Test Switch

VEHICLE HEALTH MONITORING SYSTEM (VHMS)

Interface Module

Basic Precautions

OPERATOR COMFORT

OPERATOR SEAT

Adjustment

Seat Removal

Seat Installation

830E SERVICE CAPACITIES

HYDRAULIC TANK SERVICE

Adding Oil

COOLANT LEVEL CHECK

RADIATOR FILLING PROCEDURE

Reserve Oil Tank Filling Procedure (Remote fill)

LUBRICATION CHART

HOUR (DAILY) INSPECTION

HOUR LUBRICATION AND MAINTENANCE CHECKS

HOURS LUBRICATION AND MAINTENANCE CHECKS

HOUR MAINTENANCE CHECKS

10,000 HOUR MAINTENANCE CHECKS

GENERAL DESCRIPTION

SYSTEM COMPONENTS

System Operation

Normal Operation

Pressure Failure Detection Circuits

INJECTOR OPERATION

GENERAL INSTRUCTIONS

Lubricant Required For System

System Priming

Filter Assembly

LUBRICANT PUMP

Pump Housing Oil Level

Pump Pressure Control

Pressure Control Valve Adjustment

INJECTORS (SL-1 Series “H”))

Injector Specifications

Injector Adjustment

SYSTEM CHECKOUT

Lubrication Cycle Timer Check

Lubrication Cycle Timer Adjustment1 topic

TABLE OF CONTENTS SUBJECT

SYSTEM TROUBLESHOOTING CHART

PREVENTATIVE MAINTENANCE PROCEDURES

Daily Lubrication System Inspection

Hour Inspection

SETTING THE TIME

GENERAL RECEIVER FUNCTIONS

Turning The Power On And Off

Display

Setting The Default Display

Adjusting Display Brightness

OPERATING THE RADIO

BAND

TUNE/SEEK

Manual Tuning

SEEK Mode

SCAN

AUTO

ADJUSTING THE RECEIVER SETTINGS

PROGRAMMING PRESET STATIONS

OPERATION OF THE WEATHERBAND (U.S.)

SATELLITE RADIO

Operating Satellite Radio

Program Type Search (PTY)

CASSETTE PLAYER

Playing A Cassette

Cassette Functions

PROGRAMMABLE EJECT DEFAULT

Bad Tape Detect

CASSETTE PLAYER CLEANING

Inside this manual

Real pages from this operation & maintenance manual (165 pages). Open the sample pages (PDF, 553 KB)

Sample pages from the Komatsu 830E Dump Truck Operation & Maintenance Manual: Specifications, Controls and operation, Maintenance, Color page, Color page

Specifications, page 21: Standard Charts and Tables - Section 12
Controls and operation, page 77: Operating Instructions - Section 32
Maintenance, page 105: Lubrication & Service - Section 40
Color page, page 144: Payload Meter III - Section 60
Color page, page 155: Payload Meter III - Section 60

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 165 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).