Komatsu 930E-5 Dump Truck Operation & Maintenance Manual
272 pages · Publication CEAM032102
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Added to your cart. View cart
- Models
- 930E-5
- Serial coverage
- 930E-5 A40004 and up
- Manual type
- Operation & Maintenance Manual
- Pages
- 272
- Publication
- CEAM032102
- Condition
- Brand new
What's inside
From the manual's own table of contents: 157 sections, 533 entries. See sample pages (PDF, 580 KB)
FOREWORD
ABOUT THIS MANUAL
WARNINGS1 topic
- California Proposition 65 Warnings
ALERTS
TRUCK MODEL ILLUSTRATION
PARTS IN CRITICAL SYSTEMS
SOFTWARE LICENSE INFORMATION
GENERAL INFORMATION2 topics
- Effect Of Special Lubricants
- Suggested Sources For Rust Preventive Grease
STANDARD TIGHTENING TORQUES10 topics
- Class 10.9 Capscrews And Class 10 Nuts
- SAE Grade 5 And Grade 8 Capscrews
- SAE Grade 9 Capscrews
- T-Bolt Clamps
- Split Flange Clamps
- Flared Tube And Hose Fittings
- JIC 37° Swivel Nuts
- Pipe Thread Fittings
- O-Ring Boss Fittings
- O-Ring Face Seal Fittings
CONVERSION MULTIPLIERS3 topics
- Metric To English
- English To Metric
- Temperature Conversions
GENERAL SAFETY14 topics
- Safety Rules
- Truck Safety Features
- Clothing And Personal Items
- Unauthorized Modification
- Leaving The Operator’s Seat
- Mounting And Dismounting
- Fire Extinguishers And First Aid Kits
- Precautions For High Temperature Fluids
- Asbestos Dust Hazard Prevention
- Fire Prevention
- ROPS Precautions
- Preventing Injury From Work Equipment
- Precautions For Optional Attachments
- Precautions When Starting The Machine
PRECAUTIONS FOR TRUCK OPERATION9 topics
- Safety Is Thinking Ahead
- Safety At The Worksite
- Preparing For Operation
- Ventilation For Enclosed Areas
- Mirrors, Windows, And Lights
- Before Starting The Engine
- Seat Belts And Tethers
- Emergency Exit from Operator’s Cab
- Emergency Egress Ladders
OPERATING THE MACHINE14 topics
- General Information
- Starting The Engine
- Traveling In The Machine
- Traveling In Reverse
- Traveling On Slopes
- Traveling On Snow
- Traveling Near High Voltage Cables
- Traveling On Loose Ground
- Ensuring Good Visibility
- Avoid Damage To The Dump Body
- Safe Parking Of The Machine
- Loading The Machine
- Dumping The Machine
- Towing The Machine
EXTERIOR LIGHTING9 topics
- Fog Lights
- Headlights
- Ladder Lights and Deck Mounted Flood Lights
- Mirror Mounted Backup Lights
- Brake Lights
- Retard Lights
- Clearance/Turn Signal Lights
- Backup Alarm
- LED Backup Light
PRECAUTIONS FOR MAINTENANCE
BEFORE PERFORMING MAINTENANCE1 topic
- Securing The Dump Body
DURING MAINTENANCE20 topics
- Warning Tag
- Proper Tools
- Attachments
- Working Under The Machine
- Keeping The Machine Clean
- Adding Fuel Or Oil To The Machine
- Radiator Coolant Level
- Use Of Lighting
- Handling High Pressure Hoses
- Precautions With High Pressure Oil
- Maintenance Near High Temperatures And High Pressures
- Rotating Fan And Belts
- Waste Materials
- Use Of Tie-Off Anchor During Maintenance
- Handling Tires
- Tire Maintenance
- Storing Tires After Removal
- Battery Hazard Prevention
- Jump Starting With Jumper Cables
- Jump Starting With Receptacles
WHEN REPAIRS ARE NECESSARY1 topic
- Observe The Following Precautions
SPECIAL PRECAUTIONS4 topics
- Preliminary Procedures Before Welding Or Performing Maintenance
- Engine Shutdown Procedure Before Welding or Performing Maintenance
- Before Welding On The Machine, Obey The Following Guidelines
- Discharging Control Cabinet Capacitors
PIN PLATE
GRADE SPEED CHART
MACHINE SAFETY
WARNING DECALS
OIL FILL AND CHECK
Show all 157 sections
HIGH PRESSURES
BATTERY AND ISOLATION BOX
HIGH VOLTAGE
WELDING
LIFTING POINTS
EMERGENCY DUMPING
AUTOMATIC LUBRICATION FILL
ROPS/FOPS
TOWING
LUBRICATION CHART
PREPARING FOR OPERATION2 topics
- Safety Is Thinking Ahead
- Walk Around Inspection
RETRACTABLE LADDER SYSTEM (If Equipped)6 topics
- General Information
- Ladder System Description
- Ladder System Operation
- Retractable Ladder Switch
- Ground Level Control Switch
- Emergency Down Valve
BRAKE TEST5 topics
- Operation
- Service Brake Test
- Parking Brake Test
- Retard System Test
- Brake Test Exit Criteria
TRUCK OPERATION17 topics
- ENGINE START-UP SAFETY
- After Engine Has Started
- MACHINE OPERATION SAFETY PRECAUTIONS
- Machine Operation On The Haul Road
- Starting On A Grade With A Loaded Truck
- Retarding On A Grade
- Passing
- Loading
- Overload Speed Limit Function
- Dumping
- Lowering The Dump Body (When Dumping On Flat Ground)
- Lowering The Dump Body (When Dumping Over A Berm Or Into A Crusher)
- SUDDEN LOSS OF ENGINE POWER OR LOSS OF DRIVE SYSTEM FUNCTION
- EMERGENCY STEERING SYSTEM
- Operation
- Pre-Operation Testing
- Additional Guidelines
KOMVISION (If Equipped)23 topics
- KomVision System Precautions
- Component Locations
- Monitor Panel
- Brightness Switches
- System Power Status Indicator
- Force Display Switch
- Camera Switches
- Monitor Display Mode Switch
- Reference Line Display Switch
- Lower Body Display Switch
- Object Clear Switch
- Monitor Display
- Camera Display Modes
- Bird’s Eye Views
- Reference Lines
- Dump Body Status Display
- Error Code Display
- Initial Setting Screen
- Radar System
- Object Detection Range
- Object Detection Warnings
- Object Clear
- Start-Up Inspection
FUEL DEPLETION
SAFE PARKING PROCEDURES
NORMAL ENGINE SHUTDOWN PROCEDURE
DISABLED TRUCK CONNECTORS
STEERING AND BRAKE SYSTEM1 topic
- Hookup
HOIST SYSTEM1 topic
- Dumping Procedure
SPECIAL WIRING HARNESS
TOWING PROCEDURE
PAYLOAD METER IV SYSTEM2 topics
- Data Summary
- Data Gathering
COMPONENT DESCRIPTION7 topics
- Electronic Dash Display
- Operator Input Switches
- Brake Lock Switch
- Payload Meter Module (PLM)
- Load Lights
- Keyswitch Input
- Payload Meter (PLM) Power
SCOREBOARD
OPERATOR’S DISPLAY AND SWITCH50 topics
- Setting The Operator ID
- Load And Ton Counter
- Viewing Live Sensor Data
- PAYLOAD OPERATION & CALCULATION
- Description of Haul Cycle States
- Haul Cycle Description
- Load Calculation
- Carry Back
- Measurement Accuracy
- SOURCES FOR PAYLOAD ERROR
- Payload Error
- Critical Suspension Factors
- Loading Conditions
- Pressure Sensors
- Swingloads
- Speed and Distance
- HAUL CYCLE WARNING FLAGS
- Haul Cycle Data
- Haul Cycle Warning Flags
- Alarm Records
- Frame Torque Data
- SYSTEM CONFIGURATION
- Connecting To The Payload Meter IV Web Server
- Configuring Static IP Address
- Real Time Data Page
- Payload Meter IV System Configuration
- Truck Model
- PLM IV Mounting Orientation (for Onboard Inclinometers)
- Gauge Display Units
- Pressure Sensor Units (for RTD web page only)
- Date and Time
- Payload Gain Factor
- Payload Light Test
- Truck Tare Reset
- Truck Data Configuration
- Inclinometer Calibration
- Overload Threshold
- Clean Truck Tare
- Tare Reset
- Custom Truck Configuration
- Field Software Update
- Viewing Haul Cycle Data
- Downloading Haul Cycle Data
- Viewing Alarm Data
- Downloading Alarm Data
- UPLOADING DATA
- Creating a Query
- Detailed Multi-Page Report
- Creating Graphs
- Field Software Update Procedure
AUTOMATIC LUBRICATION SYSTEM12 topics
- COMPONENT DESCRIPTION
- Filter
- Hydraulic Motor and Pump
- Grease Reservoir
- Pressure Reducing Valve
- Flow Control Valve
- Solenoid Valve
- Vent Valve
- Interface Module
- Injectors
- Grease Pressure Failure Switch
- Relief Valve (unloader valve)
SYSTEM OPERATION2 topics
- Filling The Reservoir
- Priming The Automatic Lubrication System
PREVENTIVE MAINTENANCE PROCEDURES2 topics
- Daily Lubrication System Inspection
- Hour Inspection
SYSTEM CHECKOUT2 topics
- General Checks
- Lubrication Cycle Operation
CAB INTERIOR
STEERING WHEEL AND CONTROLS7 topics
- Horn Button
- Speed Control Lever
- Tilt / Telescope Lever
- Multi-Function Turn Signal Switch
- Turn Signal Operation
- High Beam Headlight Operation
- Windshield Wiper Operation
PEDALS3 topics
- Dynamic Retarding
- Brake/Retarder Pedal
- Accelerator Pedal
OVERHEAD PANEL1 topic
- Radio Speakers
CENTER CONSOLE12 topics
- Raising The Dump Body
- Lowering The Dump Body
- Directional Control Lever
- Window Control Switches
- Traction Control Switch
- Speed Control Switch
- Wheel Brake Lock Control Switch
- Data Store Button
- 12V Auxiliary Power Outlets
- Communication Radio Outlet
- Operator and Passenger Seat Outlets
- Fire Suppression Control Outlet
DIAGNOSTIC PORTS6 topics
- Third Party
- KOM-Net
- PC Local Area Network (LAN) Ethernet
- Interface Module (IM)
- Drive System Controller (DSC)
- Engine Diagnostic
OPERATOR SEAT, PREMIUM2 topics
- Seat Belts And Tethers
- Adjustment
OPERATOR SEAT, STANDARD2 topics
- Seat Belts And Tethers
- Adjustment
PASSENGER SEAT, PREMIUM2 topics
- Seat Belts And Tethers
- Adjustment
PASSENGER SEAT, STANDARD2 topics
- Seat Belts And Tethers
- Adjustment
INSTRUMENT PANEL25 topics
- Control Symbols
- Heater/Air Conditioner Controls
- Status Indicator Light Panel
- Hydraulic Oil Temperature Gauge
- Coolant Temperature Gauge
- Speedometer/Digital Display
- Panel Light Dimmer
- Fuel Level Gauge
- Diesel Exhaust Fluid (DEF) Level Gauge
- Hazard Warning Light
- Emergency Engine Stop Switch
- KomVision Monitor
- Tray
- Modular Mining Monitor
- Radio
- Mode Switches
- Heated Mirror Switch
- Engine Warm Up
- Key Switch
- Digital Display Contrast Buttons
- Hazard Warning Light Switch
- Fog Light Switch
- Backup Light Switch
- Ladder Light Switch
- Headlight/Panel Illumination Light Switch
HEATER/AIR CONDITIONER CONTROLS8 topics
- Fan Speed Up/Down
- Celsius Or Fahrenheit
- LED Digital Display
- Economy Mode (ECON)
- Temperature Up/Down
- Defrost
- AUTO
- ON/OFF
STATUS INDICATOR LIGHT PANEL20 topics
- STATUS INDICATOR LIGHT SYMBOLS
- Turn Signal Indicators
- High Beam Headlights
- No DC Link Voltage
- Seat Belt Warning
- Retractable Ladder Down
- Retarding Grid Dryer
- Snapshot In Progress
- Pantograph Energized
- Repair Monitor
- Pantograph Up
- Traction Control OFF
- Service Brake
- Engine Warm Up
- No Propel
- Engine Shutdown Delay
- Propel System Not Ready
- Parking Brake
- Body Up
- Wheel Brake Lock
DIGITAL DISPLAY OPERATION3 topics
- Toggling Through Main Level Screens
- Toggling Through Warning Screens
- Entering Payload Meter Data
KOMTRAX Plus 2
KOMTRAX Plus 2 OPERATION1 topic
- Basic Precautions
DOWNLOADING KOMTRAX Plus 2 DATA2 topics
- KOMTRAX Plus 2 Downloading Procedure
- Location Of Downloaded Files
UPLOADING KOMTRAX Plus 2 DATA
IRIDIUM
KOMATSU WIRELESS BRIDGE (KWB)
ONBOARD CONTROLLER ACCESS4 topics
- Wireless Access
- Wireless Access Procedure
- Wired Access
- Wired Access Procedure
CHANGING A LAPTOP'S IP ADDRESS
CONNECTING TO A WIRELESS NETWORK
FUSES AND CIRCUIT BREAKERS
VEHICLE ELECTRICAL CENTER 89
VEHICLE ELECTRICAL CENTER 90
VEHICLE ELECTRICAL CENTER 91
VEHICLE ELECTRICAL CENTER 92
REAR TERMINAL MINI FUSE AND RELAY BLOCKS (RTMR)
CIRCUIT BREAKERS
HYDRAULIC SYSTEM SERVICE3 topics
- Hydraulic Tank
- Hydraulic Filters
- Hydraulic Pump Drive Shaft
WHEEL MOTOR SERVICE
COOLANT LEVEL SERVICE16 topics
- Radiator Filling Procedure
- Coolant Specifications
- Unacceptable Practices
- CAB AIR FILTER SERVICE
- FUEL SYSTEM SERVICE
- Fuel Tank Cleaning
- Fuel Filter Service
- INTAKE AIR CLEANER SERVICE
- FRONT WHEEL SERVICE
- Oil Sampling
- FRONT ENGINE MOUNT TRUNNION SERVICE
- QUICK FILL SERVICE CENTER
- TIE ROD INSPECTION AND TORQUE PROCEDURE
- CONTROL AND WHEEL COOLING BLOWERS SERVICE
- GRID COOLING BLOWERS SERVICE
- EXHAUST AFTER TREATMENT SERVICE
EVERY 10 HOUR (DAILY) MAINTENANCE
INITIAL 50 HOUR LUBRICATION AND MAINTENANCE INSPECTION
INITIAL 100 HOUR LUBRICATION AND MAINTENANCE INSPECTION
EVERY 250 HOUR LUBRICATION AND MAINTENANCE
EVERY 500 HOUR LUBRICATION AND MAINTENANCE
EVERY 1000 HOURS LUBRICATION AND MAINTENANCE
EVERY 2500 HOUR MAINTENANCE
EVERY 3000 HOUR LUBRICATION AND MAINTENANCE
EVERY 5000 HOUR MAINTENANCE
EVERY 6000 HOUR MAINTENANCE
EVERY 18,000 HOUR MAINTENANCE
EVERY 25,000 HOUR MAINTENANCE
MAJOR COMPONENT DESCRIPTION10 topics
- Truck and Engine
- Traction Alternator
- Cooling Group and Wheel Cooling Blowers
- Main Control Cabinet
- AC Induction Traction Motorized Wheels
- Suspension
- Operator's Cab
- Power Steering
- Dynamic Retarding Grid
- Brake System
SPECIFICATIONS11 topics
- Engine
- AC Electric Drive System
- Battery Electric System
- Service Capacities
- Hydraulic Systems
- Service Brakes
- Steering
- Standard Dump Body Capacities and Dimensions
- Tires
- Weight Distribution
- Overall Truck Dimensions
AM/FM RADIO / CD / MP3 / USB / iPOD™/ AUX PLAYER
Phone/Bluetooth Button
Digital Display
CD Slot
Volume Knob/OK Button
SRC/PWR (Source/Power) Button
NEXT Button
Eject Button
USB Connection Port
Auxiliary Jack Port
SCAN/ASCN (Scan/Autoscan) Button
PREV (Previous) Button
DISP (Display) Button
ESC (Escape) Button
RDM (Random) Button
RPT (Repeat) Button
Clock/Alarm Button
Browse Button
Play/Pause Button
Preset Buttons
GENERAL FEATURES
Audio Sources
Bluetooth Pairing
RADIO OPERATION
Tuning
Scanning
Performing a Regular Scan
Performing an Autoscan
Station Presets
Storing Radio Station Presets
Tuning Radio Station Presets
CD OPERATION
Using the CD Player
Playing a CD
Ejecting a CD
IPOD OPERATION
iPod Support
Connecting an iPod
Accessing iPod Menus
USB DEVICE OPERATION
Supported USB Devices
Supported File Types
Connecting a USB Device
Accessing USB Folders
Accessing USB Playlists
Scanning a USB Device
AUXILIARY DEVICE OPERATION
BLUETOOTH OPERATION
Bluetooth Menu
Enabling/Disabling Bluetooth
Pairing a Bluetooth Device
Deleting Previously Paired Devices
Connecting a Device1 topic
- Disconnecting a Device
RECEIVER SYSTEM SETTINGS10 topics
- AUDIO CONTROL MENU
- Adjusting Audio Settings
- Audio Adjustment Options
- Adjusting the Clock
- Setting an Alarm
- Canceling an Alarm
- Turning off or Snoozing an Activated Alarm
- USER MENU
- Adjusting User Settings
- User Adjustment Options
TROUBLESHOOTING5 topics
- Radio Troubleshooting
- CD Player Troubleshooting
- iPod Troubleshooting
- USB Troubleshooting
- Bluetooth Troubleshooting
Inside this manual
Real pages from this operation & maintenance manual (272 pages). Open the sample pages (PDF, 578 KB)
- Specifications, page 25: GENERAL INFORMATION
- Controls and operation, page 93: TRUCK OPERATION
- Maintenance, page 241: EVERY 3000 HOUR LUBRICATION AND
- Color page, page 62: WARNING AND CAUTIONS
- Color page, page 223: GENERAL INFORMATION
This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
This manual
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 272 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).