Komatsu D275AX-5E0 Bulldozer Service Manual
1,570 pages · Publication SEN00919-17
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- Models
- D275AX-5E0
- Serial coverage
- 30001 and up
- Manual type
- Service Manual
- Pages
- 1,570
- Publication
- SEN00919-17
- Condition
- Brand new

What's inside
From the manual's own table of contents: 291 sections, 545 entries. See sample pages (PDF, 782 KB)
Show all 291 sections
Sprocket44 topics
- Track frame
- Idler cushion
- Idler
- Track roller
- Track roller bogie
- Carrier roller
- Track shoe
- Main frame
- Suspension
- Work equipment hydraulic piping diagram
- PPC control piping diagram
- Work equipment control
- Hydraulic tank
- Scavenging pump
- Work equipment pump
- Power train pump, steering lubrication pump
- HSS pump
- HSS motor
- PPC, HSS charge filter
- Control valve
- Self pressure reducing valve
- HSS charge filter bypass
- HSS oil cooler bypass valve
- PPC valve
- PCCS lever
- PPC lock valve
- Hydraulic cylinder
- Piston valve
- Quick drop valve
- Pin puller switch
- Pin puller solenoid valve
- Blade control knob
- Pitch, dual tilt solenoid valve
- Accumulator
- Cylinder stay
- Blade
- Ripper
- Cab mount
- Air conditioner
- Engine control system
- CRI engine control system
- Monitor system
- Machine monitor
- Mode selection system
Bleeding air from work equipment cylinder49 topics
- Adjusting ripper lever position
- Adjusting work equipment lock lever
- Adjusting blade
- Testing and adjusting operator's cab
- Special functions of machine monitor (EMMS)
- Adjustment method when controller has been replaced
- Method of starting use of KOMTRAX terminal
- Indication by KOMTRAX terminal lamps
- Preparation work for troubleshooting for electric system
- Handling of optional devices
- Pm Clinic service
- Failure codes table
- Fuse locations
- Points to remember when troubleshooting
- Sequence of events in troubleshooting
- Check before troubleshooting
- Classification and procedures for troubleshooting
- Contents of troubleshooting table
- Connection table for connector pin numbers
- T-branch box and T-branch adapter table
- Failure code [1500L0] Transmission clutch dual engagement
- Failure code [15SAL1] Forward clutch oil pressure 1
- Failure code [15SALH] Forward clutch oil pressure 2
- Failure code [15SBL1] Reverse clutch oil pressure 1
- Failure code [15SBLH] Reverse clutch oil pressure 2
- Failure code [15SEL1] 1st clutch oil pressure 1
- Failure code [15SELH] 1st clutch oil pressure 2
- Failure code [15SFL1] 2nd clutch oil pressure 1
- Failure code [15SFLH] 2nd clutch oil pressure 2
- Failure code [15SGL1] 3rd clutch oil pressure 1
- Failure code [15SGLH] 3rd clutch oil pressure 2
- Failure code [1800MW] Power train clutch slip
- Failure code [2300NR] Brake thermal load
- Failure code [2301L1] Right steering brake oil pressure 1
- Failure code [2301LH] Right steering brake oil pressure 2
- Failure code [2301NR] Right steering brake thermal load
- Failure code [2302L1] Left steering brake oil pressure 1
- Failure code [2302LH] Left steering brake oil pressure 2
- Failure code [2302NR] Left steering brake thermal load
- Failure code [6001ZK] Failure code for design
- Failure code [A000NS] Engine overheat
- Failure code [AA10NX] Air cleaner clogging
- Failure code [AB00MA] Battery charge abnormal
- Failure code [B@BAZG] Eng oil press low
- Failure code [B@BAZK] Eng oil level low
- Failure code [B@BCNS] Eng coolant overheat
- Failure code [B@BCZK] Radiator coolant level low
- Failure code [B@BEBF] Water gets mixed with fuel
- Failure code [B@BFZK] Fuel level abnormal reduction
Failure code [CA1626] BP valve sol current high error44 topics
- Failure code [CA1627] BP valve sol current low error
- Failure code [CA1628] Bypass valve servo error 1
- Failure code [CA1629] Bypass valve servo error 2
- Failure code [CA1631] BP valve pos sens high error
- Failure code [CA1632] BP valve pos sens low error
- Failure code [CA1633] KOMNET error
- Failure code [CA1642] EGR inlet press sens low error
- Failure code [CA1653] EGR inlet press sens high error
- Failure code [CA2185] Throt sens sup volt high error
- Failure code [CA2186] Throt sens sup volt low error
- Failure code [CA2249] Rail press very low error
- Failure code [CA2271] EGR valve pos sens high error
- Failure code [CA2272] EGR valve pos sens low error
- Failure code [CA2351] EGR valve sol current high error
- Failure code [CA2352] EGR valve sol current low error
- Failure code [CA2555] Grid htr relay volt low error
- Failure code [CA2556] Grid htr relay volt high error
- Failure code [D110KA] Battery relay holding disconnection
- Failure code [D110KB] Battery relay drive short circuit
- Failure code [D130KA] Neutral safety relay disconnection
- Failure code [D130KB] Neutral safety relay short circuit
- Failure code [D161KA] Back-up alarm relay disconnection
- Failure code [D161KB] Back-up alarm relay short circuit
- Failure code [D190KA] Engine controller ACC signal cut relay
- Failure code [D190KB] Engine controller ACC signal cut relay short
- Failure code [D811KR] KOMTRAX controller CAN defective communication
- Failure code [DAFRKR] Machine monitor CAN communication defective communication
- Failure code [DAQ0KT] Transmission controller internal abnormality
- Failure code [DAQ1KK] Transmission controller main source voltage reduction
- Failure code [DAQ2KK] Transmission controller load voltage reduction
- source voltage reduction
- reduction
- power source voltage reduction
- (Type select signal inconsistency)
- (Abnormality in objective component system)
- Failure code [DB2RKR] Engine controller CAN defective communication
- Failure code [DB30KT] Steering controller abnormality in controller
- Failure code [DB31KK] Steering controller main power supply source voltage reduction
- Failure code [DB32KK] Load power source of steering controller power source voltage drop
- voltage drop
- reduction
- voltage drop
- Failure code [DB39KQ] Steering controller type collation (Type select signal inconsistency)
- (Abnormality in objective component system)
Failure code [DLT3KA] Transmission out-speed sensor disconnection55 topics
- Failure code [DLT3KB] Transmission out-speed sensor abnormal
- Failure code [DV00KB] Caution buzzer short circuit
- Failure code [DW59KA] Blade dual selector solenoid disconnection
- Failure code [DW59KB] Blade dual selector solenoid short circuit
- Failure code [DW59KY] Blade dual selector solenoid hot short
- Failure code [DW5AKA] Blade pitch selector solenoid disconnection
- Failure code [DW5AKB] Blade pitch selector solenoid short circuit
- Failure code [DW5AKY] Blade pitch selection solenoid hot short circuit
- Failure code [DW7BKA] Fan rev EPC disconnection
- Failure code [DW7BKB] Fan rev EPC short circuit
- Failure code [DW7BKY] Fan reverse solenoid hot short circuit
- Failure code [DWN1KA] HSS pump solenoid right disconnection
- Failure code [DWN1KB] HSS pump solenoid right short circuit
- Failure code [DWN1KY] HSS pump solenoid right hot short
- Failure code [DWN2KA] HSS pump solenoid left disconnection
- Failure code [DWN2KB] HSS pump solenoid left short circuit
- Failure code [DWN2KY] HSS pump solenoid left short circuit
- Failure code [DWN3KA] Sudden stop prevention solenoid disconnection
- Failure code [DWN3KB] Sudden stop prevention solenoid short circuit
- Failure code [DWN3KY] Sudden stop prevention solenoid hot short circuit
- Failure code [DWN4KA] HSS motor free solenoid disconnection
- Failure code [DWN4KB] HSS motor free solenoid short circuit
- Failure code [DWN5KA] Fan pump solenoid disconnection
- Failure code [DWN5KB] Fan pump solenoid short circuit
- Failure code [DWN5KY] Fan pump solenoid hot short circuit
- Failure code [DXH1KA] Lock-up solenoid disconnection
- Failure code [DXH1KB] Lock-up solenoid short circuit
- Failure code [DXH1KY] Lock-up solenoid hot short
- Failure code [DXH4KA] 1st clutch ECMV disconnection
- Failure code [DXH4KB] 1st clutch ECMV short circuit
- Failure code [DXH4KY] 1st clutch ECMV hot short circuit
- Failure code [DXH5KA] 2nd clutch ECMV disconnection
- Failure code [DXH5KB] 2nd clutch ECMV short circuit
- Failure code [DXH5KY] 2nd clutch ECMV hot short circuit
- Failure code [DXH6KA] 3rd clutch ECMV disconnection
- Failure code [DXH6KB] 3rd clutch ECMV short circuit
- Failure code [DXH6KY] 3rd clutch ECMV hot short circuit
- Failure code [DXH7KA] Reverse clutch ECMV disconnection
- Failure code [DXH7KB] Reverse clutch ECMV short circuit
- Failure code [DXH7KY] R clutch ECMV hot short circuit
- Failure code [DXH8KA] Forward clutch ECMV disconnection
- Failure code [DXH8KB] Forward clutch ECMV short circuit
- Failure code [DXH8KY] F clutch ECMV hot short circuit
- Failure code [DXHBKA] Right brake ECMV disconnection
- Failure code [DXHBKB] Right brake ECMV short circuit
- Failure code [DXHBKY] Right brake ECMV hot short circuit
- Failure code [DXHCKA] Left brake ECMV disconnection
- Failure code [DXHCKB] Left brake ECMV short circuit
- Failure code [DXHCKY] Left brake ECMV hot short circuit
- Information in troubleshooting table
- The engine does not start
- The preheater does not operate (Manual preheating function)
- The ripper pin puller cylinder does not operate
- The machine monitor does not come on at all when the starting switch is turned ON
- and does not go out
While the preheater is operating, the preheating pilot lamp does not come on2 topics
- (Dual tilt-mounted machine)
- does not come on
The back-up alarm does not sound1 topic
- do not come on
Abnormal sound comes out from around work equipment pump47 topics
- engine overheats)
- (Machine with operator's seat isloator)
- Method of using troubleshooting chart
- Starting performance of engine is poor
- Engine does not start
- Engine does not pick up smoothly
- Engine stops during operation
- Engine does not rotate smoothly
- Engine lack output (or lacks power)
- Exhaust gas is black (incomplete combustion)
- Oil consumption is excessive (or exhaust gas is blue)
- Oil becomes dirty quickly
- Fuel consumption is excessive
- Oil is in coolant (or coolant spurts back or coolant level goes down)
- Oil pressure drops
- Oil level rises (Entry of coolant or fuel)
- Coolant temperature becomes too high (Overheating)
- Abnormal noise is made
- Vibration is excessive
- How to read this manual
- Coating materials list
- Special tool list
- Sketchs of special tools
- Removal and installation of engine assembly
- aftercooler assembly)
- Removal and installation of hydraulic oil cooler assembly
- Removal and installation of aftercooler assembly
- Removal and installation of radiator guard assembly
- Removal and installation of fuel tank assembly
- Removal and installation of engine hood assembly
- Removal and installation of fan drive assembly
- Removal and installation of fan motor assembly
- Removal and installation of fuel supply pump assembly
- Removal and installation of common rail
- Removal and installation of cylinder head assembly
- Removal and installation of fuel injector assembly
- Removal and installation of engine front seal
- Removal and installation of engine rear seal
- Removal and installation of damper assembly
- Disassembly and assembly of damper assembly
- Removal and installation of power train unit assembly
- Disconnection and connection of power train unit assembly
- Disassembly and assembly of PTO assembly
- Disassembly and assembly of torque converter assembly
- Disassembly and assembly of torqflow transmission assembly
- Removal and installation of scavenging pump
- Disassembly and assembly of HSS case assembly
Electrical circuit diagram (4/13)12 topics
- Electrical circuit diagram (5/13)
- Electrical circuit diagram (6/13)
- Electrical circuit diagram (7/13)
- Electrical circuit diagram (8/13)
- Electrical circuit diagram (9/13)
- Electrical circuit diagram (10/13)
- Electrical circuit diagram (11/13)
- Electrical circuit diagram (12/13)
- Electrical circuit diagram (13/13)
- Electrical circuit diagram for inside cab
- Air conditioner unit electrical circuit diagram
- Connectors table and arrangement drawing
Inside this manual
Real pages from this service manual (1,570 pages). Open the sample pages (PDF, 781 KB)
- Specifications, page 65: 01 Specification
- Troubleshooting, page 977: Failure code [DK60KB] Acceleration sensor short circuit
- Diagram, page 1,097: Circuit diagram related
- Color page, page 596: 30 Testing and adjusting
- Foldout diagram, page 1,555: Electrical circuit diagram (4/13)
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the D275AX-5E0 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,570 pages
Quantity one is the manual described above.
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Other editions and similar models
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