Komatsu Galeo PC16R-2 Hydraulic Excavator Operation & Maintenance Manual
227 pages · Publication WEAM007800
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- Models
- Galeo PC16R-2
- Serial coverage
- PC16R-2 F00003 and up
- Manual type
- Operation & Maintenance Manual
- Pages
- 227
- Publication
- WEAM007800
- Condition
- Brand new
What's inside
From the manual's own table of contents: 34 sections, 235 entries. See sample pages (PDF, 453 KB)
FOREWORD
INFORMATION ON SAFETY
INTRODUCTION5 topics
- INTENDED USE OF THE MACHINE
- IMPROPER OR UNAUTHORIZED USES
- MAIN CHARACTERISTICS
- RUNNING-IN
- POSITIONS AND DIRECTIONS OF THE MACHINE
PRODUCT IDENTIFICATION6 topics
- MACHINE SERIAL NUMBER
- MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
- ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
- TRAVEL REDUCTION GEAR SERIAL NUMBER
- SWING REDUCTION GEAR SERIAL NUMBER
- SERIAL NUMBERS AND DEALER’S ADDRESS
SAFETY, NOISE AND VIBRATION PLATES4 topics
- POSITION OF THE SAFETY PLATES
- PICTOGRAMS AND RELEVANT MEANINGS
- POSITION OF THE NOISE PLATES
- VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
GENERAL PRECAUTIONS13 topics
- GENERAL SAFETY RULES
- SAFETY DEVICES AND GUARDS
- CLOTHING AND PERSONAL PROTECTION ITEMS
- UNAUTHORIZED MODIFICATIONS
- LEAVING THE OPERATOR SEAT
- GETTING ON AND OFF THE MACHINE
- PREVENTING FIRES DUE TO FUEL AND OIL
- PREVENTING BURNS
- PREVENTING DAMAGE DUE TO ASBESTOS POWDER
- PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
- FIRE EXTINGUISHERS AND FIRST AID KIT
- PRECAUTIONS CONCERNING THE ROPS STRUCTURE
- PRECAUTIONS CONCERNING THE EQUIPMENT
PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE5 topics
- SAFETY AT THE WORK SITE
- FIRE PREVENTION
- PRECAUTIONS CONCERNING THE OPERATOR SEAT
- ROOM VENTILATION
- PRECAUTIONS TO BE TAKEN FOR THE LIGHTS
PRECAUTIONS TO BE TAKEN WHEN WORKING13 topics
- STARTING THE ENGINE
- CHECK THE DIRECTION BEFORE STARTING THE MACHINE
- HAND SIGNALS
- CHECKS FOR TRAVELLING IN REVERSE
- MOVING THE MACHINE
- MOVING ON SLOPES
- WORKING ON SLOPES
- UNAUTHORIZED OPERATIONS
- PREVENTING ELECTROCUTION
- VISIBILITY
- WORKING ON ICY OR SNOW-COVERED SURFACES
- WORKING ON LOOSE GROUND
- PARKING THE MACHINE
TRANSPORTING THE MACHINE ON MOTOR VEHICLES2 topics
- LOADING AND UNLOADING THE MACHINE
- TRANSPORTING THE MACHINE
BATTERY2 topics
- PREVENTING RISKS THAT MAY BE DUE TO THE BATTERY
- STARTING WITH BOOSTER CABLES
PRECAUTIONS FOR THE REMOVAL OF THE MACHINE
PRECAUTIONS FOR MAINTENANCE25 topics
- WARNING PLATES
- TOOLS
- MAINTENANCE STAFF
- EQUIPMENT
- WORKING UNDER THE MACHINE
- CLEANING THE MACHINE
- USE OF THE ENGINE DURING MAINTENANCE
- PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
- OR INSPECTION
- RULES TO BE FOLLOWED WHEN REFUELLING OR ADDING OIL
- CHECKING THE COOLANT LEVEL IN THE RADIATOR
- USING LAMPS
- AND THE ALTERNATOR
- PRECAUTIONS CONCERNING THE STARTER
- HANDLING HIGH-PRESSURE HOSES
- PRECAUTIONS TO BE TAKEN WHEN HANDLING HIGH-PRESSURE OIL
- TEMPERATURES AND HIGH PRESSURE
- GREASE TO ADJUST THE TRACK TENSION
- SHOCK ABSORBER UNIT
- HYDRAULIC ACCUMULATOR
- COOLING FAN AND BELT
- WASTE MATERIALS
- COMPRESSED AIR
- AND ELASTOMERS
- OIL TYPE HEES
MACHINE ILLUSTRATIONS2 topics
- OVERALL VIEW OF THE MACHINE
- CONTROLS AND GAUGES
INSTRUMENTS AND CONTROLS15 topics
- WARNING LIGHTS AND GAUGES
- EMERGENCY WARNING LIGHTS
- GAUGES
- WARNING LIGHTS
- SWITCHES AND PUSH BUTTONS
- CONTROL LEVERS AND PEDALS
- COVERSWITH LOCK
- ENGINE HOOD
- RADIATOR COVER
- BATTERY COVER
- TILTING THE CAB FLOOR
- FUSES
- MAIN FUSE
- TECHNICAL DOCUMENTATION COMPARTMENT
- TOOL BOX
USE OF THE MACHINE AND RELATED CONTROLS33 topics
- BEFORE STARTING THE ENGINE
- VISUAL CHECKS
- CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE
- ADJUSTMENTS
- OPERATIONS TO BE CARRIED OUT BEFORE STARTING THE ENGINE
- STARTING WITH WARM ENGINE OR IN WARM CLIMATES
- STARTING WITH COLD ENGINE OR IN COLD CLIMATES
- AFTER STARTING THE ENGINE
- RUNNING IN A NEW MACHINE
- WARMING-UP OPERATIONS
- STOPPING THE ENGINE
- HOW TO MOVE THE MACHINE
- MOVING THE MACHINE FORWARD
- MOVING THE MACHINE IN REVERSE
- STOPPING THE MACHINE
- STEERING THE MACHINE
- STEERING (CHANGING DIRECTION)
- SWINGING THE TURRET
- WORK EQUIPMENT CONTROLS AND FUNCTIONS
- PRECAUTIONS FOR USE
- PRECAUTIONS TO BE TAKEN WHEN TRAVELLING ON SLOPES
- GETTING THE MACHINE OUT OF MUD
- OPERATIONS THAT CAN BE PERFORMED WITH THE HYDRAULIC EXCAVATOR
- CHANGING THE BUCKET
- CHECKING THE MACHINE EVERY DAY AFTER WORK
- BEFORE STOPPING THE ENGINE
- AFTER STOPPING THE ENGINE
- LOCKING THE MACHINE
- RUBBER TRACKS (Machines equipped with rubber tracks only)
- OPTIMAL USE OF THE RUBBER TRACKS
- WARRANTY ON RUBBER TRACKS
- USE OF THE RUBBER TRACKS
- HOW TO PRESERVE THE RUBBER TRACKS OVER TIME
TRANSPORTING THE MACHINE2 topics
- TRANSPORT PROCEDURE
- LIFTING THE MACHINE
USING THE MACHINE IN THE COLD SEASON6 topics
- PRECAUTIONS TO BE TAKEN WHEN USING THE MACHINE IN THE COLD SEASON
- FUEL AND LUBRICANTS
- COOLANT
- BATTERY
- PRECAUTIONS TO BE TAKEN EVERY DAY AT THE END OF WORK
- HOW TO PROCEED AT THE END OF THE COLD SEASON
LONG PERIODS OF INACTIVITY3 topics
- BEFORE A PERIOD OF INACTIVITY
- DURING A PERIOD OF INACTIVITY
- AFTER A PERIOD OF INACTIVITY
TROUBLESHOOTING12 topics
- IF FUEL RUNS OUT COMPLETELY
- OCCURRENCES THAT ARE NOT FAILURES
- REMOVING THE MACHINE
- PRECAUTIONS TO BE TAKEN WHEN WORKING IN PARTICULAR CONDITIONS
- IF THE BATTERY IS DOWN
- REMOVING AND INSTALLING THE BATTERY
- CHARGING THE BATTERY
- STARTING WITH BOOSTER CABLES
- OTHER TROUBLES
- ELECTRICAL CIRCUIT
- FRAME
- ENGINE
GUIDE TO MAINTENANCE
MAINTENANCE NOTES9 topics
- OIL, FUEL AND COOLANT
- FUEL
- COOLANT
- KOWA (KOMATSU OIL WEAR ANALYSIS)
- STORING OIL AND FUEL
- FILTERS
- NOTES ON THE MAINTENANCE OF THE ELECTRICAL SYSTEM
- NOTES ON THE MAINTENANCE OF THE HYDRAULIC SYSTEM
- MAINTENANCE NOTES REGARDING LUBRICATION
PARTS SUBJECT TO WEAR1 topic
- LIST OF THE PARTS SUBJECT TO WEAR
FUEL, COOLANT AND LUBRICANTS1 topic
- APPROVED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES
TIGHTENING TORQUES2 topics
- STANDARD TIGHTENING TORQUES FOR SCREWS AND NUTS
- STANDARD TIGHTENING TORQUES FOR HOSES WITH ORFS
Show all 34 sections
LUBRICATION1 topic
- LUBRICATION DIAGRAM
PERIODICAL CHANGE OF SAFETY-RELATED COMPONENTS1 topic
- SAFETY-RELATED PARTS
MAINTENANCE PLAN3 topics
- MAINTENANCE INTERVALS IN CASE OF USE OF THE HYDRAULIC BREAKER
- 4.8.2.a CHANGING THE HYDRAULIC OIL FILTER
- 4.8.2.b CHANGING THE HYDRAULIC OIL
MAINTENANCE PROCEDURES25 topics
- WHEN REQUIRED
- 4.9.1.a CHECKING, CLEANING OR CHANGING THE AIR FILTER CARTRIDGE
- 4.9.1.b CHECKING THE BATTERY CHARGE LEVEL
- 4.9.1.c CLEANING THE WATER SEPARATOR FILTER
- 4.9.1.d DRAINING THE FUEL TANK
- 4.9.1.e CHECKING AND ADJUSTING THE STEEL TRACK TENSION
- 4.9.1.f CHECKING THE RUBBER TRACKS
- 4.9.1.g CHECKING AND ADJUSTING THE RUBBER TRACK TENSION
- 4.9.1.h CHANGING THE RUBBER TRACKS
- 4.9.1.i BLEEDING THE HYDRAULIC SYSTEM
- CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE
- (Only for machines in which synthetic biodegradable oil type HEES is used)
- MAINTENANCE EVERY 500 HOURS OF OPERATION
- 4.9.5.a LUBRICATION
- 4.9.5.b CHANGING THE ENGINE OIL AND THE ENGINE OIL FILTER CARTRIDGE
- 4.9.5.c CHANGING THE FUEL FILTER CARTRIDGE
- 4.9.5.d CHECKING THE OIL LEVEL IN THE FINAL REDUCTION GEARS
- 4.9.5.f CHECKING AND ADJUSTING THE FAN BELT TENSION
- MAINTENANCE EVERY 1000 HOURS OF OPERATION
- 4.9.6.a CHANGING THE HYDRAULIC OIL FILTER
- 4.9.6.b CHANGING THE OIL IN THE FINAL REDUCTION GEARS
- 4.9.6.c CHECKING AND ADJUSTING THE ENGINE VALVE CLEARANCE
- MAINTENANCE EVERY 2000 HOURS OF OPERATION
- 4.9.7.b CHANGING THE COOLANT
- 4.9.7.c CHECKING THE ALTERNATOR AND THE STARTER
TECHNICAL DATA
LIFTING CAPACITIES
AUTHORIZED OPTIONAL EQUIPMENT3 topics
- PRECAUTIONS REGARDING SAFETY
- PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
- CHARACTERISTICS OF THE OPTIONAL EQUIPMENT
MACHINE CONFIGURATION FOR THE INSTALLATION OF ATTACHMENTS5 topics
- POSITION OF THE DEVICES
- HYDRAULIC CIRCUIT
- INSTALLING AND CONNECTING THE EQUIPMENT
- MAINTENANCE
- BLEEDING
OPERATING THE EQUIPMENT1 topic
- LONG PERIODS OF INACTIVITY
PRECAUTIONS TO BE TAKEN WHEN USING OPTIONAL EQUIPMENT1 topic
- HYDRAULIC BREAKER
Inside this manual
Real pages from this operation & maintenance manual (227 pages). Open the sample pages (PDF, 452 KB)
- Controls and operation, page 72: INSTRUMENTS AND CONTROLS
- Maintenance, page 180: MAINTENANCE PROCEDURES
- Specifications, page 207: LIFTING CAPACITIES
This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
This manual
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 227 pages
Quantity one is the manual described above.
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