Komatsu HD1500-5 Dump Truck Operation & Maintenance Manual
181 pages · Publication CEAM014503
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- Models
- HD1500-5
- Serial coverage
- A30079 - A30160
- Manual type
- Operation & Maintenance Manual
- Pages
- 181
- Publication
- CEAM014503
- Condition
- Brand new
What's inside
From the manual's own table of contents: 277 topics. See sample pages (PDF, 459 KB)
- FOREWARD
- Truck Model Illustration
- ABOUT THIS MANUAL
- STANDARD CHARTS AND TABLES
- SAFETY
- Safety Rules
- Safety Features
- Clothing And Personal Items
- Unauthorized Modification
- Leaving The Operator’s Seat
- Mounting And Dismounting
- Fire Prevention For Fuel And Oil
- Precautions With High Temperature Fluids
- Asbestos Dust Hazard Prevention
- Prevention Of Injury By Work Equipment
- Fire Extinguisher And First Aid Kit
- Precautions For ROPS
- Precautions For Attachments
- HAUL ROADS
- PRECAUTIONS DURING OPERATION
- BEFORE STARTING THE ENGINE
- Fire Prevention
- Preparing For Operation
- Ventilation In Enclosed Areas
Show all 277 topics
- In Operator’s Cab - Before Starting The Engine
- Mirrors, Windows, And Lights
- OPERATING THE MACHINE
- When Starting The Engine
- Precautions For Starting Machine
- Truck Operation - General
- Traveling
- Traveling In Reverse
- Traveling On Slopes
- Ensure Good Visibility
- Operate Carefully On Snow
- Avoid Damage To Dump Body
- Driving Near High Voltage Cables
- When Dumping
- Working On Loose Ground
- Loading The Body
- Parking The Machine
- TOWING
- WORKING NEAR BATTERIES
- Battery Hazard Prevention
- Starting With Booster Cables
- PRECAUTIONS FOR MAINTENANCE
- BEFORE PERFORMING MAINTENANCE
- Warning Tag
- Proper Tools
- Stopping The Engine Before Service
- Securing The Dump Body
- DURING MAINTENANCE
- Personnel
- Attachments
- Working Under The Machine
- Keep The Machine Clean
- Rules To Follow When Adding Fuel Or Oil
- Radiator Water Level
- Use Of Lighting
- Precautions With The Battery
- Handling High Pressure Hoses
- Precautions With High Pressure Oil
- Precautions When Performing Maintenance Near High Temperature Or High Pressure
- Rotating Fan And Belts
- Waste Materials
- TIRES
- Handling Tires
- Storing Tires After Removal
- WHEN REPAIRS ARE NECESSARY
- ADDITIONAL JOB SITE RULES
- WARNINGS AND CAUTIONS
- OPERATING INSTRUCTIONS
- Safety Is Thinking Ahead
- At The Truck - Ground Level Walk Around Inspection
- ENGINE START-UP SAFETY PRACTICES
- EMERGENCY STEERING SYSTEM
- Operation
- Pre-Operation Testing
- AFTER THE ENGINE HAS STARTED
- MACHINE OPERATION SAFETY PRECAUTIONS
- LOADING
- HAULING
- RETARDER OPERATION
- PASSING
- DUMPING
- Raising the Dump Body
- Lowering The Dump Body
- SAFE PARKING
- SHUTDOWN PROCEDURE
- SUDDEN LOSS OF ENGINE POWER
- Emergency Steering And Braking
- DISABLED TRUCK DUMPING
- Hookup
- Raising the Body
- Lowering the Body
- DISABLED TRUCK STEERING AND BRAKING
- OPERATOR CAB AND CONTROLS
- STEERING WHEEL AND CONTROLS
- Horn Button
- Telescope Lock Ring
- Tilt Wheel Lever
- Turn Signal / Headlight Dimmer
- Windshield Wiper / Washer Control
- RETARDER CONTROL LEVER
- SERVICE BRAKE PEDAL
- ACCELERATOR (THROTTLE) PEDAL
- INSTRUMENT PANEL
- HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
- Defroster Vent Control Switch
- Heat Vent Control Switch
- Fan Control Knob
- Temperature Control Knob
- Air Conditioner Control Switch
- Heater/Air Conditioner Vents
- RETARDING CAPACITY CHART
- Radio Speakers
- MOM Display Screen
- MOM Dimmer Switch
- Warning Alarm Buzzer
- Cab Radio
- PMC Interface Connector
- Air Cleaner Vacuum Gauges
- Payload Meter
- Windshield Wipers
- CENTER CONSOLE
- Transmission Range Selector
- Control Switches
- Shift Limiter Switch
- F1 Start Switch
- Hoist Control Lever
- Parking Brake Switch
- Brake Lock Switch
- LH Window Control Switch
- RH Window Control Switch
- Ash Tray
- Lighter
- Passenger Seat w/Safety Belt
- OPERATOR SEAT
- Adjustment
- INSTRUMENT PANEL AND INDICATORS
- Keyswitch
- Auxiliary Brake Switch
- RH Control/Indicator Panel (Pod)
- Center Display Panel
- LH Control/Indicator Panel (Pod)
- Ladder Light Switch
- Head Light Switch
- BackUp/Deck Light Switch
- Cold Weather Starting Aid (Ether Injection) Switch
- Hazard Warning Lights Switch
- Automatic Idle Selector Switch (AISS)
- Air Conditioner & Heater Vent
- ASR Cut (Traction Control) Switch (Option)
- Air Pressure Monitor (Not Used)
- Air Pressure Gauge (Not Used)
- Coolant Temperature Monitor
- Engine Cooling Water Temperature Gauge
- Torque Converter Oil Temperature Monitor
- Torque Converter Oil Temperature Gauge
- Retarder Oil Temperature Monitor
- Retarder Oil Temperature Gauge
- Left Turn Signal Pilot Lamp
- High Beam Pilot Lamp
- Right Turn Signal Pilot Lamp
- Speedometer
- Tachometer
- Lock-up Pilot Lamp
- Shift Limiter Pilot Lamp
- Shift Indicator
- Transmission Shift Position Pilot Lamp
- Engine Controller Monitor
- Automatic Transmission Mechatronics Monitor
- Other Mechatronics Monitor (Optional)
- Fuel Level Monitor
- Fuel Gauge
- Engine Power Derate Monitor
- F1 Start Monitor
- Auto Cruise Control (Not Used)
- ASR Monitor (Optional)
- ABS Monitor (Not Used)
- Service Meter
- Odometer
- LH Panel/Pod Assembly
- Engine Oil Temperature
- Engine Coolant Level
- Low Steering Pressure
- Accumulator Pre-Charge
- Battery Charge Amps
- Check Engine
- Parking Brake
- Body Float
- Transmission Oil Temperature
- Service Brakes Applied
- Maintenance Monitor
- Transmission Oil Filters
- Lamp Test
- Low Brake Pressure
- Lateral Slope Warning
- Crankcase Pressure
- Panel Dimmer Switch
- Engine Oil Pressure
- Central Warning Lamp
- AC/Heater Vent
- REAR OF OPERATOR CAB
- QUANTUM™ FUEL SYSTEM DIAGNOSTICS
- Determining Fault Codes
- Exiting The Diagnostics Mode
- MESSAGE FOR OPERATION AND MAINTENANCE ("MOM")
- Truck Condition
- Production Data During Operation - (Information from the Payload Meter)
- Transmission Response With Fault Codes
- Idle Validation Feature
- CENTER ELECTRONIC DISPLAY PANEL
- Action Code Display
- Cancellation of Action Code
- LUBRICATION AND SERVICE
- COOLANT SPECIFICATIONS
- Unacceptable Practices
- QUICK FILL SERVICE CENTER
- HOUR (DAILY) INSPECTION
- HOUR INSPECTION
- RADIATOR FILL PROCEDURE
- TRANSMISSION OIL LEVEL CHECK
- HYDRAULIC TANK SERVICE
- Filling Instructions
- STEERING CIRCUIT FILTER
- Removal
- Installation
- HYDRAULIC TANK BREATHER
- Cleaning
- LINCOLN AUTOMATIC LUBRICATION SYSTEM
- SYSTEM COMPONENTS
- System Operation
- System Priming
- System Checkout
- Pressure Reducer Adjustment
- VDC Solid State Timer Check
- VDC Solid State Timer Adjustment
- Injectors (SL-1)
- Injector Adjustment
- Pump Cycle Timer (Flasher Timer)
- Pump Cycle Timer (Flasher Timer) Installation
- Pump Cycle Timer (Flasher Timer) Adjustment
- SYSTEM TROUBLESHOOTING CHART
- RESERVOIR FILL PROCEDURE
- Lubricant Required for System
- Fill Procedure
- PREVENTIVE MAINTENANCE PROCEDURES
- Daily Lubrication System Inspection
- MAJOR COMPONENT DESCRIPTION
- PAYLOAD METER III
- RADIO / CASSETTE PLAYER
- GENERAL RECEIVER FUNCTIONS
- Turning The Power On And Off
- Display
- Setting The Default Display
- Adjusting Display Brightness
- SETTING THE TIME
- OPERATING THE RADIO
- BAND
- TUNE/SEEK
- Manual Tuning
- SEEK Mode
- SCAN
- AUTO
- ADJUSTING THE RECEIVER SETTINGS
- PROGRAMMING PRESET STATIONS
- OPERATION OF THE WEATHERBAND (U.S.)
- SATELLITE RADIO
- Operating Satellite Radio
- Program Type Search (PTY)
- CASSETTE PLAYER
- Playing A Cassette
- Cassette Functions
- Programmable Eject Default
- Bad Tape Detect
- Cleaning The Cassette Player
Inside this manual
Real pages from this operation & maintenance manual (181 pages). Open the sample pages (PDF, 457 KB)
- Controls and operation, page 78: Operator Cab and Controls - Section 32
- Maintenance, page 110: Lubrication and Service - Section 40
- Specifications, page 148: Payload Meter II - Section 60
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the HD1500-5 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
Added to your cart. View cart
This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 181 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).