Komatsu PC210-8, PC210LC-8, PC210NLC-8, PC230NHD-8, PC240LC-8, PC240NLC-8 Hydraulic Excavator Operation & Maintenance Manual
519 pages · Publication UEAM004912
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- Models
- PC210-8, PC210LC-8, PC210NLC-8, PC230NHD-8, PC240LC-8, PC240NLC-8
- Serial coverage
- PC210, PC210LC-8 K51095 and up, PC210NLC-8 K51095 and up, PC230NHD-8 K50114 and up, PC240LC-8 K50304 and up, PC240NLC-8 K50304 and up
- Manual type
- Operation & Maintenance Manual
- Pages
- 519
- Publication
- UEAM004912
- Condition
- Brand new
What's inside
From the manual's own table of contents: 98 sections, 411 entries. See sample pages (PDF, 535 KB)
FOREWORD
SAFETY INFORMATION2 topics
- VIBRATION LEVELS
- GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE
INTRODUCTION4 topics
- DIRECTIONS OF MACHINE
- OPERATOR PROTECTIVE STRUCTURE
- VISIBILITY FOR OPERATOR
- BREAKING-IN THE NEW MACHINE
PRODUCT INFORMATION7 topics
- PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
- SERVICE METER LOCATION
- TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- MACHINE SERIAL PLATES
- SERIAL PLATE (WHERE FITTED)
- DECLARATION OF CONFORMITY
SAFETY LABELS34 topics
- LOCATION OF SAFETY LABELS
- SAFETY LABELS
- SAFETY RULES
- IF PROBLEMS ARE FOUND
- WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
- FIRE EXTINGUISHER AND FIRST AID KIT
- SAFETY EQUIPMENT
- KEEP MACHINE CLEAN
- KEEP OPERATOR'S COMPARTMENT CLEAN
- LEAVING OPERATOR'S SEAT WITH LOCK
- HANDRAILS AND STEPS
- MOUNTING AND DISMOUNTING
- LIFTING OF PERSONNEL PROHIBITED
- NO PERSONS ON ATTACHMENTS
- DO NOT GET CAUGHT IN ARTICULATED PORTION
- BURN PREVENTION
- ACTION IF FIRE OCCURS
- WINDSHIELD WASHER FLUID
- PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
- ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES
- ATTACHMENT INSTALLATION
- ATTACHMENT COMBINATIONS
- CAB WINDOW GLASSES
- UNAUTHORIZED MODIFICATIONS
- SAFETY AT JOBSITE
- WORKING ON LOOSE GROUND
- DISTANCE TO HIGH VOLTAGE CABLES
- ENSURE GOOD VISIBILITY
- VENTILATION FOR ENCLOSED AREA
- SIGNALMAN'S SIGNAL AND SIGNS
- EMERGENCY EXIT FROM OPERATOR'S CAB
- ELECTROMAGNETIC INTERFERENCE
- ASBESTOS DUST HAZARD PREVENTION
SAFETY MACHINE OPERATION
STARTING ENGINE3 topics
- CHECKS BEFORE STARTING ENGINE
- SAFETY RULES FOR STARTING ENGINE
- STARTING ENGINE IN COLD WEATHER
OPERATION8 topics
- CHECKS BEFORE OPERATION
- SAFETY RULES FOR CHANGING MACHINE DIRECTIONS
- SAFETY RULES FOR TRAVELLING
- TRAVELLING ON SLOPES
- OPERATIONS ON SLOPES
- PROHIBITED OPERATIONS
- OPERATIONS ON SNOW
- PARKING MACHINE
TRANSPORTATION2 topics
- LOADING AND UNLOADING
- SHIPPING THE MACHINE
TURN OFF THE BATTERY DISCONNECT SWITCH TO THE OFF POSITION
BATTERY1 topic
- STARTING ENGINE WITH BOOSTER CABLES
TOWING1 topic
- SAFETY RULES FOR TOWING
LIFTING OBJECTS WITH BUCKET LINK LIFTING DEVICE (OPTIONAL EQUIPMENT)1 topic
- SAFETY RULES FOR LIFTING OBJECTS
LIFTING OBJECTS WITH BUCKET
SAFETY MAINTENANCE INFORMATION21 topics
- WARNING TAG
- KEEP WORK PLACE CLEAN AND TIDY
- STABILITY
- GUARDS
- END OF SERVICE LIFE
- APPOINT LEADER WHEN WORKING WITH OTHERS
- STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
- TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
- PROPER TOOLS
- ACCUMULATOR
- HANDLING GAS SPRING
- PERSONNEL
- ATTACHMENTS
- WORK UNDER THE MACHINE
- NOISE
- WHEN USING HAMMER
- WELDING WORKS
- BATTERY DISCONNECT SWITCH ONLY)
- SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION
- DO NOT DISASSEMBLE RECOIL SPRINGS
- SAFETY RULES FOR HIGH-PRESSURE OIL
MACHINE VIEW ILLUSTRATIONS2 topics
- OVERALL MACHINE VIEW
- CONTROLS AND GAUGES
DETAILED CONTROLS AND GAUGES16 topics
- MONITORING SYSTEM
- BASIC OPERATION OF MACHINE MONITOR
- BASIC CHECK MONITORS
- CAUTION MONITORS
- EMERGENCY MONITORS
- METER DISPLAY PORTION
- MONITOR SWITCHES PORTION
- HANDLING FUNCTION SWITCHES
- ATTACHMENT 2 SETTING
- SWITCHES
- QUICK COUPLER SWITCHES
- DIESEL PARTICULATE FILTER (DPF) MONITOR
- CONTROL LEVERS AND PEDALS
- CEILING WINDOW
- WINDSHIELD
- EMERGENCY ESCAPE HAMMER
DOOR LOCK
CAP WITH LOCK
DRINK BOX
MAGAZINE BOX
ASHTRAY
AIR CONDITIONER CONTROLS5 topics
- AIR CONDITIONER CONTROL PANEL
- METHOD OF OPERATION
- USE AIR CONDITIONER WITH CARE
- AIR CONDITIONER MAINTENANCE
- BATTERY DISCONNECT SWITCH
RADIO4 topics
- CONTROL PANEL
- CONTROLS OF RADIO
- USE RADIO WITH CARE
- SPACE FOR RADIO CASSETTE
Show all 98 sections
AUXILIARY ELECTRIC POWER2 topics
- 24V POWER SOURCE
- 12V POWER SOURCE
FUSE
FUSIBLE LINK
CONTROLLER
TOOL BOX
GREASE GUN HOLDER
MACHINE OPERATIONS AND CONTROLS
BEFORE STARTING ENGINE1 topic
- CHECKS
REFUELLING PUMP4 topics
- CHECKS BEFORE STARTING
- ADJUSTMENT
- SEAT BELT
- OPERATIONS BEFORE STARTING ENGINE
AFTER STARTING ENGINE3 topics
- WARMING UP ENGINE
- WARMING UP HYDRAULIC EQUIPMENT
- OPERATION AFTER COMPLETION OF WARMING-UP OPERATION
STOPPING THE ENGINE
MACHINE OPERATION4 topics
- PREPARATIONS FOR MOVING THE MACHINE
- MOVING MACHINE FORWARD
- MOVING MACHINE BACKWARD
- STOPPING MACHINE
STEERING THE MACHINE1 topic
- STEERING
SWINGING
WORK EQUIPMENT CONTROLS AND OPERATIONS23 topics
- WORKING MODE
- GENERAL OPERATION INFORMATION
- ESCAPE FROM MUD
- TRACK ON ONE SIDE STUCK
- TRACKS ON BOTH SIDES STUCK
- RECOMMENDED APPLICATIONS
- BACKHOE WORK
- SHOVEL WORK
- DITCHING WORK
- LOADING WORK
- BUCKET REPLACEMENT AND INVERSION
- REPLACEMENT
- INVERSION
- CHECK AFTER SHUT OFF ENGINE
- MACHINE INSPECTION AFTER DAILY WORK
- LOCKING
- TRANSPORTATION PROCEDURE
- SPECIAL TRANSPORTATION INSTRUCTIONS FOR PC210NLC-8 AND PC230NHD-8
- LOADING AND UNLOADING WITH TRAILER
- LOADING
- SECURING MACHINE
- UNLOADING
- LIFTING MACHINE
COLD WEATHER OPERATION6 topics
- COLD WEATHER OPERATION INFORMATION
- FUEL AND LUBRICANTS
- COOLING SYSTEM COOLANT
- BATTERY
- AFTER DAILY WORK COMPLETION
- AFTER COLD WEATHER SEASON
LONG TERM STORAGE4 topics
- BEFORE STORAGE
- DURING STORAGE
- AFTER STORAGE
- STARTING MACHINE AFTER LONG-TERM STORAGE
TROUBLES AND ACTIONS5 topics
- RUNNING OUT OF FUEL
- PHENOMENA THAT ARE NOT FAILURES
- TOWING THE MACHINE
- LIGHTWEIGHT TOWING HOLE
- SEVERE JOB CONDITION
DISCHARGED BATTERY2 topics
- BATTERY REMOVAL AND INSTALLATION
- BATTERY CHARGES
OTHER TROUBLE5 topics
- ELECTRICAL SYSTEM
- CHASSIS
- ENGINE
- ELECTRONIC CONTROL SYSTEM
- POINT OF CONTACT TO TELEPHONE WHEN ERROR OCCURS
MAINTENANCE INFORMATION
OUTLINE OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC6 topics
- FUEL
- COOLANT AND WATER FOR DILUTION
- GREASE
- CARRYING OUT KOWA (KOMATSU OIL WEAR ANALYSIS)
- STORING OIL AND FUEL
- FILTERS
EXPLANATION OF LUBRICATION CHART DECAL
ELECTRIC SYSTEM MAINTENANCE
WEAR PARTS
WEAR PARTS LIST
RECOMMENDED FUEL, COOLANT AND LUBRICANT
OTHER THAN KOMATSU GENUINE OIL
TIGHTENING TORQUE SPECIFICATIONS
TIGHTENING TORQUE LIST
SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS LIST
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE CHART
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
MAINTENANCE PROCEDURE
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
WHEN REQUIRED47 topics
- CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
- CLEAN INSIDE OF COOLING SYSTEM
- COOLANT DENSITY TABLE
- CHECK AND TIGHTEN TRACK SHOE BOLTS
- CHECK AND ADJUST TRACK TENSION
- REPLACE BUCKET TEETH (VERTICAL PIN TYPE)
- REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)
- ADJUST BUCKET CLEARANCE
- CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
- CHECK AND MAINTENANCE AIR CONDITIONER
- WASH WASHABLE FLOOR
- BLEEDING AIR FROM HYDRAULIC SYSTEM
- CHECK AND TIGHTEN DIESEL PARTICULATE FILTER CLAMPS
- CHECK BEFORE STARTING
- EVERY 100 HOURS MAINTENANCE
- LUBRICATING (MANUAL GREASE SYSTEMS)
- EVERY 250 HOURS MAINTENANCE
- CHECK LEVEL OF BATTERY ELECTROLYTE
- CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
- EVERY 500 HOURS MAINTENANCE
- LUBRICATING (MANUAL GREASE SYSTEMS)
- LUBRICATE SWING CIRCLE (MANUAL GREASE SYSTEMS)
- CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
- REPLACE FUEL PRE-FILTER CARTRIDGE
- CHECK SWING PINION GREASE LEVEL, ADD GREASE
- (ONLY MACHINES EQUIPPED WITH AIR CONDITIONER)
- CLEAN AIR CONDITIONER FRESH/RECIRC FILTERS
- REPLACE BREATHER ELEMENT IN HYDRAULIC TANK
- CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL
- CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
- EVERY 1000 HOURS MAINTENANCE
- REPLACE HYDRAULIC OIL FILTER ELEMENT
- REPLACE PILOT FILTER ELEMENT
- REPLACE ADDITIONAL BREAKER FILTER ELEMENT
- CHANGE OIL IN SWING MACHINERY CASE
- CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
- REPLACE FUEL MAIN FILTER CARTRIDGE
- CHECK ALL TIGHTENING POINTS OF ENGINE EXHAUST PIPE CLAMPS
- CHECK FAN BELT TENSION AND REPLACE FAN BELT
- CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (FOR BREAKER)
- CLEAN DIESEL PARTICULATE FILTER
- EVERY 2000 HOURS MAINTENANCE
- CHANGE OIL IN FINAL DRIVE CASE
- CLEAN HYDRAULIC TANK STRAINER
- (FOR CONTROL CIRCUIT)
- CHECK ALTERNATOR, STARTING MOTOR
- CHECK ENGINE VALVE CLEARANCE, ADJUST
EVERY 4000 HOURS MAINTENANCE6 topics
- CHECK WATER PUMP
- CHECK VIBRATION DAMPER
- REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)
- HARDENING OF RUBBER
- CHECK FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
- CHECK OPERATING CONDITION OF COMPRESSOR
EVERY 5000 HOURS MAINTENANCE1 topic
- CHANGE OIL IN HYDRAULIC TANK
EVERY 8000 HOURS MAINTENANCE2 topics
- REPLACE FUEL SPRAY PREVENTION CAP
- REPLACE HIGH-PRESSURE PIPING CLAMP
AUTOMATIC GREASE SYSTEM
FILLING THE GREASE RESERVOIR
METHOD OF FILLING GREASE RESERVOIR
RECOMMENDED KOMATSU PUMPS FOR FILLING GREASE RESERVOIR
INDICATION ON THE IN-CAB DISPLAY
TESTS
MAINTENANCE
END OF SERVICE LIFE
SPECIFICATIONS4 topics
- MONOBOOM WORKING RANGE
- PC210-8 WORKING RANGE (2-PIECE BOOM)
- PC230-8 WORKING RANGE (2-PIECE BOOM)
- PC240-8 WORKING RANGE (2-PIECE BOOM)
PC240LC, PC240NLC-8 1-PIECE BOOM
BOOM1 topic
- EXPLANATION OF LIFTING CAPACITY CHART (PC240LC,NLC-8 2 PIECE BOOM)
GENERAL PRECAUTIONS FOR SAFETY4 topics
- PRECAUTIONS WHEN SELECTING
- READ THE INSTRUCTION MANUAL THOROUGHLY
- PRECAUTIONS WHEN REMOVING OR INSTALLING
- PRECAUTIONS WHEN USING
HYDRAULIC QUICK COUPLER PIPING2 topics
- LOCATIONS
- OPERATION
BUCKET WITH HOOK1 topic
- HOOK CONDITION
MACHINE READY FOR ATTACHMENT15 topics
- LOCATIONS
- HYDRAULIC CIRCUIT
- SWITCHING HYDRAULIC CIRCUIT
- ADJUSTING OIL FLOW
- SWITCHING BETWEEN BREAKER AND GENERAL ATTACHMENT
- HYDRAULIC CIRCUIT CONNECTION
- OIL FLOW PATH
- ATTACHMENT REMOVAL AND INSTALLATION
- ATTACHMENT REMOVAL
- ATTACHMENT INSTALLATION
- ATTACHMENT OPERATIONS
- OPERATION WHEN USING BREAKER
- OPERATION WHEN USING GENERAL ATTACHMENT 1 (E.G. CRUSHER)
- ROTATION)
- LONG TERM STORAGE
ATTACHMENT GUIDE13 topics
- COMBINATIONS OF WORK EQUIPMENT
- SELECTION OF TRACK SHOES
- METHOD OF SELECTING SHOES
- SELECTION OF BUCKET TEETH
- METHOD OF SELECTING TEETH
- STANDARDS FOR SELECTING VERTICAL PIN TYPE AND HORIZONTAL PIN TYPE TEETH
- HANDLING OF RUBBER PAD SHOE AND ROAD LINER
- WORKING ENVIRONMENT
- WORKING CONDITIONS
- STORAGE AND MAINTENANCE
- EXTENT OF DAMAGE TO RUBBER
- CHECK ROAD LINER
- REPLACE ROAD LINER
TRAPEZOIDAL BUCKET
HANDLING EXTENSION ARM
HANDLING CLAMSHELL BUCKET
RECOMMENDED ATTACHMENT OPERATIONS
HYDRAULIC BREAKER
FEATURES OF 2-PIECE BOOM & ARM4 topics
- BEFORE STORAGE POSTURE WHEN LEAVING MACHINE
- LIFTING
- TESTING AND ADJUSTING
- PERODIC MAINTENANCE
LUBRICATING (MANUAL GREASE SYSTEM)1 topic
- EVERY 500 HOURS
PC240-8 STRAIGHT BOOM
GENERAL VIEW OF MACHINE
CAUTION ITEMS
WORKING RANGE (PC 240 STRAIGHT BOOM)
TRANSPORTATION (STRAIGHT BOOM EQUIPMENT)
HANDLING MACHINES EQUIPPED WITH KOMTRAX1 topic
- BASIC PRECAUTIONS
OPERATION INSTRUCTION FOR SUPER LONG FRONT BOOM AND ARM20 topics
- WORKING MODES
- CHECKS BEFORE STARTING
- USING SUPER LONG FRONT
- WHEN TRAVELLING
- CONTROL LEVERS, PEDALS
- TRANSPORT & STORAGE OF SUPER LONG FRONT MACHINE
- INSTALLATION OF SUPPORTING LINK
- TRANSPORTATION OF SUPER LONG FRONT MACHINE
- WORKING RANGE OF SUPER LONG FRONT
- LIFTING CAPACITY PC210 LC 15 M SUPER LONG FRONT
- LIFTING CAPACITY PC210 NLC 15 M SUPER LONG FRONT
- LIFTING CAPACITY PC240 LC 18 M SUPER LONG FRONT
- LIFTING CAPACITY PC240 NLC 18 M SUPER LONG FRONT
- SPECIAL SERVICE REQUIREMENTS FOR SUPER LONG FRONT WORK EQUIPMENT
- EVERY 50 HOURS SERVICE
- LUBRICATING (MANUAL GREASE SYSTEM)
- EVERY 100 HOURS SERVICE
- LUBRICATING (MANUAL GREASE SYSTEM)
- CAUTION ITEMS
- TRAVEL POSTURE
OPERATION INSTRUCTIONS14 topics
- WORK EQUIPMENT CONTROL LEVERS
- ATTACHMENT ROTATION (WITH AUTO-DECELERATION)
- CRUSHER CONTROL FOR OPENING AND CLOSING
- MACHINE OPERATIONS AND CONTROLS
- BEFORE STARTING ENGINE
- PROHIBITION OF WORK AT THE STROKE END OF A CYLINDER
- CONFIRMATION AND INSPECTION BEFORE AND AFTER WORK
- PROHIBITION OF WORK WITH HYDRAULIC BREAKER
- PROHIBITION OF WORK WITH DIGGING ATTACHMENT
- WORKING RANGE AND USING RANGE OF BOOM
- POSTURE WHEN LEAVING MACHINE
- GROUND PRESSURE TABLE
- WORKING RANGE
- TRANSPORT DIMENSIONS
Inside this manual
Real pages from this operation & maintenance manual (519 pages). Open the sample pages (PDF, 534 KB)
- Controls and operation, page 159: DETAILED CONTROLS AND GAUGES
- Maintenance, page 343: MAINTENANCE PROCEDURE
- Specifications, page 407: SPECIFICATIONS
- Color page, page 387: AUTOMATIC GREASE SYSTEM
- Color page, page 202: OPERATION
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Operation & Maintenance Manual UEAM004912$69.95
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
This manual
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 519 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).