Komatsu PC210LL-10, PC240LL-10 Log Loader Road Builder Operation & Maintenance Manual

Name: Komatsu PC210LL-10, PC240LL-10 Log Loader Road Builder Operation & Maintenance Manual
Brand: MidWestTech
SKU: CEAM028303
Price: 69.53 USD
Availability: InStock

425 pages · Publication CEAM028303

$69.53

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Models: PC210LL-10, PC240LL-10
Serial coverage: PC210LL-10 A52001 and up, PC240LL-10 A20601 and up
Manual type: Operation & Maintenance Manual
Pages: 425
Publication: CEAM028303
Condition: Brand new

Komatsu PC210LL-10, PC240LL-10 Log Loader Road Builder Operation & Maintenance Manual, publication CEAM028303

What's inside

From the manual's own table of contents: 405 topics. See sample pages (PDF, 411 KB)

Search the contents

FORWARD
SAFETY INFORMATION
Safety Labels
INTRODUCTION
Intended Use
Directions of Machine
Structure to Protect the Operator
Breaking-in The New Machine
Product Information
Product Identification Number (Pin)/Machine Serial No. Plate
EPA* Regulations, Engine Number Plate
Service Meter Location
Your Machine Serial Numbers And Distributor
Engine Acronyms
Location Of Safety Labels
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
Precautions Before Starting Operation
Ensuring Safe Operation
Understanding The Machine
Preparations For Safe Operation
Precautions Regarding Safety-related Equipment
Inspecting Machine
Clothing And Personal Protective Items
Keep Machine Clean

Show all 405 topics

Keep Operator's Compartment Clean
Fire Extinguisher And First Aid Kit
Safety Equipment
If Problems Are Found
Fire Prevention And Explosion Prevention
Action If Fire Occurs
Handrails and Steps
Mounting And Dismounting
No Persons On Attachments
Leaving Operator's Seat With Lock
Emergency Exit From Operator's Cab
Do Not Get Caught In Work Equipment
Precautions Related To Protective Structures
Falling Objects, Flying Objects And Intruding Objects Prevention
Unauthorized Modification
Precautions Related To Attachments And Options
Precautions Related To Cab Window
Precautions When Running Engine Inside Building
Safety At Jobsite
Working On Loose Ground
Distance To High Voltage Cables
Ensure Good Visibility
Signalman's Signal And Signs
Asbestos Dust Hazard Prevention
SAFETY MACHINE OPERATION
Starting Engine
Checks Before Starting Engine
Safety Rules For Starting Engine
Starting Engine In Cold Weather
Starting Engine With Jumper Cables
Operation
Checks Before Operation
Safety Rules For Changing Machine Directions
Safety Rules For Traveling
Traveling On Slopes
Operations On Slopes
Prohibited Operations
Operations On Snow Or Frozen Surfaces
Parking Machine
TRANSPORTATION
Loading and Unloading
Shipping the Machine
TOWING
Safety Rules For Towing
LIFTING OBJECTS WITH BUCKET
Safety Rules For Lifting Objects
SAFETY MAINTENANCE INFORMATION
Warning Tag
Keep Work Place Clean And Tidy
Select Suitable Place For Inspection And Maintenance
Only Authorized Personnel
Appoint Leader When Working With Others
Stop Engine Before Carrying Out Maintenance
Precautions When Working At High Places
Two Workers For Maintenance When Engine Is Running
Attachments
Work On Machine
Work Under The Machine
Proper Tools
Battery Disconnect Switch
Removing Battery Terminals
Welding
Battery
Battery Hazard Prevention
When Using Hammer
Precautions With High-temperature Coolant
Precautions With High-temperature Oil
Safety Rules For High-pressure Oil
Precaution For High Fuel Pressure
Safety Handling High-pressure Hoses or Piping
Precaution For High Voltage
Noise
Safety First When Using High-pressure Grease To Adjust Track Tension
Do Not Disassemble Recoil Springs
Accumulator
Handling Gas Spring
Precautions when using
Precautions when discarding
Compressed Air
Air Conditioner Maintenance
Waste Materials
Select Window Washer Fluid
Personnel
Periodic Replacement Of Safety Critical Parts
MACHINE VIEW ILLUSTRATIONS
General View of Log Loader Machine
General View of Road Builder Machine
General View of Cab
CONTROLS AND GAUGES
Machine Monitor
EXPLANATION OF COMPONENTS
Basic Operation of Machine Monitor
Warning Display
Meter Display
Gauges and Meter
Monitor Switches Portion
Handling Function Switches
User Menu Selector Switch
User Menu
Machine Settings
Maintenance Screen Setting
Monitor Setting
Screen Adjustment
Screen Adjustment (Camera)
Clock Adjustment
Time
SWITCHES
Starting Switch
Fuel Control Dial
Cigarette Lighter
Swing Lock Switch
Lamp Switch
Joystick Switches
R.H. Switches
L.H. Switches
Room Lamp Switch
Soft Swing Switch
Emergency Pump Drive Switch
Swing Brake Cancel Switch
Seat Heater Switch
Engine Shutdown Secondary Switch
CONTROL LEVERS AND PEDALS
Lock Lever
Travel Levers
Work Equipment Control Lever
EMERGENCY ESCAPE
ENGINE HOOD
When Opening (Normal Case: Intermediate Lock Position)
When Closing (Normal Case: Intermediate Lock Position)
CAPS AND COVERS WITH LOCK
Open and Close Caps with Lock
Opening the Cap
Locking the Cap
Open and Close Covers with Lock
Opening the Cover (Locked Cover)
Locking the Cover
Lock and Unlock Engine Hood
Opening the Hood (Locked Hood)
Locking the Hood
Lock and Unlock Cab Door
Opening the Door (Locked Door)
Locking the Door
DRINK BOX
MAGAZINE BOX
CUP HOLDER
ASHTRAY
AIR CONDITIONER CONTROLS
Air Conditioner Control Panel
Method of Operation
Automatic Operation
Stopping Automatic Operation
Manual Operation
Stop Manual Operation
Operation with Cold Air to Face and Warm Air to Feet
Defroster Operation
Rules for Using Air Conditioner
RADIO
Control Panel
Operation Method
Frequency Adjustment
Frequency Adjustment (Auto Presetting)
Preset Call
Preset Memory
Sound Adjustment (Balance)
Sound Adjustment (Treble)
Sound Adjustment (Bass)
Time Adjustment
Stowing Radio Antenna
AUXILIARY ELECTRIC POWER
V Power Source
FUSE
FUSIBLE LINK
TOOL BOX
GREASE GUN HOLDER
SYSTEM OPERATING LAMP
HANDLING KOMATSU DIESEL PARTICULATE FILTER (KDPF)
Operation Procedure of Manual Stationary Regeneration
Komatsu Diesel Particulate Filter (KDPF) Regeneration Disable Procedure
While Regeneration is being Performed: Stopping Regeneration
HANDLING MACHINES EQUIPPED WITH KOMTRAX
Basic Precautions
MACHINE OPERATIONS AND CONTROLS
Before Starting Engine
Walk-around Checks
Checks Before Starting
Adjustment
Seat Belt Inspection
Seat Belt
Operations Before Starting Engine
Turbo Protect Function
AFTER STARTING ENGINE
Engine Warm Up
Hydraulic System Warm-Up
Operation After Completion Of Warming-Up Operation
STOPPING THE ENGINE
MACHINE OPERATION
Preparations for Moving the Machine
Moving Machine Forward
Moving Machine Backward
Stopping Machine
STEERING THE MACHINE
Steering
Steering the Machine when Stopped
Changing Direction of the Machine
Counter-rotation Turn (Spin Turn)
SWINGING
WORK EQUIPMENT CONTROLS AND OPERATIONS
WORKING MODE
Working Mode Switch
One-Touch Power Max. Switch
GENERAL OPERATION INFORMATION
Traveling
High Speed Travel
Permissible Water Depth
ESCAPE FROM MUD
Track on One Side Stuck
Tracks on Both Sides Stuck
RECOMMENDED APPLICATIONS
Backhoe Work
Shovel Work
Ditching Work
Loading Work
BUCKET REPLACEMENT AND INVERSION
Replacement
Inversion
MACHINE INSPECTION AFTER DAILY WORK
LOCKING
Transportation Procedure
Loading And Unloading With Trailer
Loading
Securing Machine
Rear view Mirrors
Remove and Install Handrail
Unloading
LIFTING MACHINE
Standard Specification Machines
COLD WEATHER OPERATION
Cold Weather Operation Information
Fuel and Lubricants
Coolant
AFTER DAILY WORK COMPLETION
AFTER COLD WEATHER SEASON
LONG TERM STORAGE
Before Storage
During Storage
After Storage
Starting Machine After Long-term Storage
TROUBLES AND ACTIONS
Running Out Of Fuel
Phenomena That Are Not Failures
Towing The Machine
Discharged Battery
Battery Removal and Installation
Battery Charges
OTHER TROUBLE
Electrical System
Chassis
Engine
Electronic Control System
Point of Contact to Telephone when Error Occurs
MAINTENANCE INFORMATION
OUTLINE OF SERVICE
Handling Oil, Fuel, Coolant, And Performing Oil Clinic
Fuel
Coolant And Water For Dilution
Grease
Carrying Out KOWA (Komatsu Oil Wear Analysis)
Storing Oil And Fuel
Filters
Electric System Maintenance
WEAR PARTS
Wear Parts List
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
Lubrication Chart
Temperature
KDPF (Komatsu Diesel Particulate Filter)
TORQUE SPECIFICATIONS
Torque List
Torque Of Bolts
Torque Of Hose Nuts
Torque Of Split Flange Bolts
Torque For Flared Nuts
Torque For O-ring Boss Piping Joints
Torque For O-ring Boss Plugs
Torque For Hoses (Taper Seal Type And Face Seal Type)
SAFETY CRITICAL PARTS
Safety Critical Parts List
MAINTENANCE SCHEDULE
Maintenance Schedule Table
MAINTENANCE PROCEDURE
Initial 10 Hours Maintenance
Initial 250 Hours Maintenance (Only After The First 250 Hours)
Initial 500 Hours Maintenance (Only After The First 500 Hours)
When Required
Check, Clean And Replace Air Cleaner Element
Clean Inside Of Cooling System
Check And Tighten Track Shoe Bolts
Check And Adjust Track Tension
Replace Bucket Teeth (Vertical Pin Type)
Replace Bucket Teeth (Horizontal Pin Type)
Replace Bucket Side Cutter, Shroud
Adjust Bucket Clearance
Check Window Washer Fluid Level, Add Fluid
Check And Maintain Air Conditioner
Set Machine at Angle
Check Gas Spring
Bleeding Air From Hydraulic System
Check Before Starting
Every 100 Hours Maintenance
Lubricating (Road Builder)
Lubricating Log Loader
Every 250 Hours Maintenance
Check Level Of Battery Electrolyte
Check Air Conditioner Compressor Belt Tension, Adjust (PC210LL)
Check Air Conditioner Compressor Belt Tension, Adjust (PC240LL)
Every 500 Hours Maintenance
Lubricating
Change Oil In Engine Oil Pan
Replace Engine Oil Filter Cartridge
Replace Fuel Pre-filter Cartridge
Check Swing Pinion Grease Level, Add Grease
denser Fins
Clean Air Conditioner Fresh/Recirc Filters
Replace Breather Element In Hydraulic Tank
Check Oil Level In Swing Machinery Case, Add Oil (PC210LL)
Check Oil Level In Swing Machinery Case, Add Oil (PC240LL)
Check Oil Level In Final Drive Case, Add Oil
Every 1000 Hours Maintenance
Replace Hydraulic Oil Filter Element
Change Oil In Swing Machinery Case (PC210LL)
Change Oil In Swing Machinery Case (PC240LL)
Check Oil Level In Damper Case, Add Oil
Replace Fuel Main Filter Cartridge
Check All Tightening Points Of Engine Exhaust Pipe Clamps
Check Fan Belt Tension And Replace Fan Belt
Every 2000 Hours Maintenance
Change Oil In Final Drive Case
Clean Hydraulic Tank Strainer
Check Charge Pressure Of Nitrogen Gas In Accumulator (For Control Circuit)
Check Alternator
Check Engine Valve Clearance, Adjust
Replace Komatsu Closed Crankcase Ventilation (KCCV) Filter Element
Every 4000 Hours Maintenance
Check Water Pump
Check Vibration Damper
Check Starting Motor
Replace Accumulator (For Control Circuit)
Check For Looseness Of High-pressure Piping Clamp, Hardening Of Rubber
Check For Missing Fuel Spray Prevention Cap, Hardening Of Rubber
Check Operating Condition Of Compressor
Every 4500 Hours Maintenance
Clean Komatsu Diesel Particulate Filter (KDPF)
Replace Komatsu Closed Crankcase Ventilation (KCCV) Hose
Every 5000 Hours Maintenance
Change Oil In Hydraulic Tank
Every 8000 Hours Maintenance
Replace Fuel Spray Prevention Cap
Replace High-pressure Piping Clamp
SPECIFICATIONS
Dimension Drawings
Road Builder
Log Loader
Log Loader (PC240LL)
GENERAL PRECAUTIONS FOR SAFETY
Precautions When Selecting
Read The Operation and Maintenance Manual Thoroughly
Precautions When Removing Or Installing
BUCKET WITH HOOK
Hook Condition
Straight Travel (Option)
Attachment Guide
Attachment Combinations
Attachments for PC210LL
Attachments for PC240LL
TRACK SHOES SELECTION
BUCKET TEETH SELECTION
Selection Guide for Horizontal or Vertical Pin Type Tooth
Handling Trapezoidal Bucket
Digging Work
HANDLING EXTENSION ARM
HANDLING CLAMSHELL BUCKET

Inside this manual

Real pages from this operation & maintenance manual (425 pages). Open the sample pages (PDF, 409 KB)

Sample pages from the Komatsu PC210LL-10, PC240LL-10 Log Loader Road Builder Operation & Maintenance Manual: Controls and operation, Maintenance, Specifications, Color page

Controls and operation, page 152: CONTROL LEVERS AND PEDALS
Maintenance, page 326: MAINTENANCE
Specifications, page 410: SPECIFICATIONS
Color page, page 279: OPERATION

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 425 pages

Quantity one is the manual described above.

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Other editions and similar models

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