Komatsu PC400LC-6, PC400HD-6 Hydraulic Excavator Operation & Maintenance Manual

Name: Komatsu PC400LC-6, PC400HD-6 Hydraulic Excavator Operation & Maintenance Manual
Brand: MidWestTech
SKU: CEAM4006C1
Price: 69.91 USD
Availability: InStock

273 pages · Publication CEAM4006C1

$69.91

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Models: PC400LC-6, PC400HD-6
Serial coverage: PC400LC-6 A80001 and up, PC400HD-6 A80001 and up
Manual type: Operation & Maintenance Manual
Pages: 273
Publication: CEAM4006C1
Condition: Brand new

Komatsu PC400LC-6, PC400HD-6 Hydraulic Excavator Operation & Maintenance Manual, publication CEAM4006C1

What's inside

From the manual's own table of contents: 28 sections, 243 entries. See sample pages (PDF, 384 KB)

Search the contents

FORWARD

SAFETY INFORMATION

INTRODUCTION3 topics

INTENDED USE
FEATURES
BREAKING IN A NEW MACHINE

LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR3 topics

MACHINE SERIAL NO. PLATE POSITION
ENGINE SERIAL NO. PLATE POSITION
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR

GENERAL PRECAUTIONS

PRECAUTIONS DURING OPERATION8 topics

BEFORE STARTING ENGINE
OPERATINGMACHINE
TRANSPORTATION
BATTERY
7.5TOWlNG
BUCKET WITH HOOK
- GENERAL PRECAUTIONS
- PRECAUTIONS FOR LIFTING OPERA T ;dN’

PRECAUTIONS FOR MAINTENANCE2 topics

BEFORE CARRYING OUT MAINTENANCE
DURING MAINTENANCE

POSITION FOR ATTACHING SAFETY LABELS

GENERALVIEW2 topics

GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES

EXPLANATION OF COMPONENTS32 topics

MACHINEMONITOR
- A. BASICCHECKITEMS
- B. CAUTION ITEMS
- C. EMERGENCY STOP ITEMS
- D. METER DISPLAY PORTION
- E. SWITCHES
SWITCHES
CEILING WINDOW
FRONTWINDOW
DOORLOCK
CAP, COVER WITH LOCK
- METHOD OF OPENING AND CLOSING CAP WITH LOCK (For the fuel tank filler port)
- METHOD OF OPENING AND CLOSING COVER WITH LOCK (For the cover with lock)
HOT/COOLBOX
LUGGAGEBOX
ASHTRAY
11 .ll HANDLING AIR CONDITIONER
11 .l 1 .l GENERAL LOCATIONS ON CONTROL PANEL
- PRECAUTIONS WHEN USING AIR CONDITIONER
CARRADIO
- EXPLANATION OF COMPONENTS
- LOCATION AND FUNCTION OF CONTROLS
- METHOD OF OPERATION
- PRECAUTIONS WHEN USING
- SPECIFICATIONS
FUSE
FUSIBLELINK
CONTROLLERS
TOOLBOX
GREASE GUN HOLDER
HANDLING ACCUMULATOR
- METHOD OF RELEASING PRESSURE IN CONTROL

12.OPERATlON38 topics

CHECK BEFORE STARTING
- WALK AROUND CHECK
- CHECK BEFORE STARTING
- ADJUST BEFORE OPERATION
- OPERATIONS AND CHECKS BEFORE STARTING ENGINE
STARTINGENGINE
- NORMAL STARTING
- STARTING IN COLD WEATHER
OPERATIONS AND CHECKS AFTER STARTING ENGINE
- WHEN NORMAL
- IN COLD AREAS
MOVING MACHINE OFF
- MOVING MACHINE FORWARD
- MOVING MACHINE BACKWARD
STEERINGMACHINE
- STEERING (CHANGING DIRECTION)
STOPPING MACHINE
SWINGING
OPERATION OF WORK EQUIPMENT
WORKING MODE SELECTION
PROHIBITIONS FOR OPERATION
PRECAUTIONS FOR OPERATION
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
HOW TO ESCAPE FROM MUD
- WHEN ONE SIDE IS STUCK
- WHEN BOTH SIDES ARE STUCK
WORK POSSIBLE USING HYDRAULIC EXCAVATOR
- BACKHOE WORK
- SHOVEL WORK
- DITCHING WORK
- LOADING WORK
REPLACEMENT AND INVERSION OF BUCKET
- REPLACEMENT
- INVERSION
PARKING MACHINE
CHECK AFTER FINISHING WORK
STOPPING ENGINE
CHECK AFTER STOPPING ENGINE

TRANSPORTATION4 topics

LOADING AND UNLOADING MACHINE
PRECAUTIONS FOR LOADING
- (PC400HD-6 AVANCE)
PRECAUTIONS FOR TRANSPORTATION

COLD WEATHER OPERATION6 topics

PRECAUTIONS FOR LOW TEMPERATURE
l FUEL AND LUBRICANTS
- COOLANT
- BATTERY
PRECAUTIONS AFTER COMPLETION OF WORK
AFTER COLD WEATHER

LONG-TERM STORAGE4 topics

BEFORE STORAGE
DURING STORAGE
AFTERSTORAGE
STARTING MACHINE AFTER LONG-TERM STORAGE

TROUBLESHOOTING11 topics

PHENOMENA THAT ARE NOT FAILURES
METHOD OF TOWING MACHINE
METHOD FOR USING LIGHT-WEIGHT TOWING HOLE
PRECAUTIONS ON PARTICULAR JOB SITES
IF BATTERY IS DISCHARGED
- STARTING ENGINE WITH BOOSTER CABLE
OTHER TROUBLE
- ELECTRICAL SYSTEM
- CHASSIS
- ENGINE
- ELECTRONIC CONTROL SYSTEM

OUTLINES OF SERVICE9 topics

OUTLINE OF OIL, FUEL, COOLANT
- FUEL
- COOLANT
- GREASE
- STORING OIL AND FUEL
- FILTERS
OUTLINE OF ELECTRIC SYSTEM
OUTLINE OF HYDRAULIC SYSTEM
OUTLINE OF FUEL SYSTEM

USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE

STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS2 topics

21 .l INTRODUCTION OF NECESSARY TOOLS
TORQUELIST

PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS

MAINTENANCE SCHEDULE CHART1 topic

MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER

SERVICE PROCEDURE62 topics

WHEN REQUIRED
l CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
- CHECK AND TIGHTEN TRACK SHOE BOLTS
- CHECK AND ADJUST TRACK TENSION
- CHECK ALTERNATOR
- CHECK STARTER MOTOR
- INSTALLATION OF BUCKET TEETH
- ADJUST BUCKET CLEARANCE
- CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
- CHECK AND ADJUST AIR CONDITIONER
lO REPLACE ATTACHMENT RETURN LINE FILTER (OPTION)
ll CLEAN INLINE FILTER
- CHECK COOLANT LEVEL, ADD COOLANT
- CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
- CHECK FUEL LEVEL, ADD FUEL
- CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
- CHECK AIR CLEANER FOR CLOGGING
- CHECK ELECTRIC WIRING
- DRAIN WATER FROM THE FUEL-WATER SEPARATOR
EVERY 50 HOURS SERVICE
- LUBRICATING
EVERY 100 HOURS SERVICE
- LUBRICATING
- CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD
- DRAIN WATER AND SEDIMENT FROM FUEL TANK
EVERY 250 HOURS SERVICE
- CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
- CHECK LEVEL OF BATTERY ELECTROLYTE
- CHECK AIR INTAKE SYSTEM
- CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL
- REPLACE HYDRAULIC FILTER ELEMENT
- LUBRICATE SWING CIRCLE (3 POINTS)
- BELTS, GENERAL
- CHECK ALTERNATOR AND FAN BELT TENSION, ADJUST
- AIR CONDITIONER COMPRESSOR BELT TENSION
- COOLANT ADDITIVE CONCENTRATION
- REPLACE FUEL FILTER CARTRIDGES
- REPLACE CORROSION RESISTOR CARTRIDGE
EVERY 500 HOURS SERVICE
- CHECK SWING PINION GREASE LEVEL, ADD GREASE
- REPLACE HYDRAULIC TANK BREATHER ELEMENT
EVERY 1000 HOURS SERVICE
- CHANGE OIL IN SWING MACHINERY CASE
- CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
EVERY 1500 HOURS SERVICE
- CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
- CHECK HOSES, REPLACE
- STEAM CLEAN ENGINE
- CHECK ENGINE VALVE CLEARANCE, ADJUST
EVERY 2000 HOURS SERVICE
- CHANGE OIL IN FINAL DRIVE CASE
- CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
- CHECK ALTERNATOR, STARTING MOTOR
EVERY 4000 HOURS SERVICE
- CLEAN INSIDE OF COOLING SYSTEM
- CHECK WATER PUMP
EVERY 6000 HOURS SERVICE
l CHECK PLAY OF TURBOCHARGER ROTOR
- CHECK VIBRATION DAMPER
- CHECK FAN HUB
- CHECK ENGINE IDLER PULLEY
- CHECK FAN PULLEY AND TENSION PULLEY

25.SPEClFlCATlONS

GENERAL PRECAUTIONS2 topics

PRECAUTIONS RELATED TO SAFETY
PRECAUTIONS WHEN INSTALLING ATTACHMENTS

HANDLING BUCKET WITH HOOK3 topics

CHECK FOR DAMAGE TO BUCKET WITH HOOK
PROHIBITED OPERATIONS
PRECAUTIONS DURING OPERATIONS

Show all 28 sections

USINGSEATBELT3 topics

SEATBELT
l FASTEN THE BELT AND REMOVE IT
- ADJUST THE BELT LENGTH

HANDLING CAB HEATER2 topics

EXPLANATION OF COMPONENTS
PREPARING CAB HEATER

HANDLING LARGE CAPACITY CAB HEATER10 topics

CONNECTING HYDRAULIC CIRCUIT
PROCEDURE FOR REMOVAL AND INSTALLATION OF ATTACHMENT
OPERATION
LONG-TERM STORAGE
SPECIFICATIONS
SPECIFICATION, USE
SPECIFICATION,USE
ATTACHMENT INSTALLATION COMBINATION TABLE
SELECTION OF TRACK SHOES
BUCKET SELECTION

EXTENDING MACHINE SERVICE LIFE8 topics

HYDRAULIC BREAKER
CRUSHER
GRAPPLE
BUCKET WITH THUMB GRAPPLE
ROTATING GRAPPLE
SHEAR
HYDRAULIC PILE DRIVER
HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE

Inside this manual

Real pages from this operation & maintenance manual (273 pages). Open the sample pages (PDF, 383 KB)

Sample pages from the Komatsu PC400LC-6, PC400HD-6 Hydraulic Excavator Operation & Maintenance Manual: Controls and operation, Maintenance, Specifications

Controls and operation, page 69: ATTACHMENT
Maintenance, page 213: Fill the new filters with clean diesel fuel. Then, apply a thin coat of
Specifications, page 257: OPTIONS, ATTACHMENTS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the PC400LC-6, PC400HD-6 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual CEAM4006C1$69.91

Service manuals

Service Manual CEBM4006C3 · 728 pagesCovers PC400LC-6, PC400HD-6Serial: A80001 and up$79.73Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 273 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).