Komatsu PC600-8, PC600LC-8 Hydraulic Excavator Operation & Maintenance Manual
319 pages · Publication UEAM005000
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What's inside
From the manual's own table of contents: 300 topics. See sample pages (PDF, 384 KB)
- FOREWORD
- SAFETY INFORMATION
- SIGNAL WORDS
- EXAMPLE OF SAFETY MESSAGE USING SIGNAL WORD
- OTHER SIGNAL WORDS
- EXAMPLE OF SAFETY LABEL USING WORDS
- SAFETY LABELS USING PICTOGRAM
- NOISE
- Vibration levels
- GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE
- INTRODUCTION
- DIRECTIONS OF MACHINE
- VISIBILITY FROM OPERATOR'S SEAT
- PROXIMITY VISIBILITY
- 12M CIRCUMFERENCE VISIBILITY
- BREAKING-IN THE NEW MACHINE
- PRODUCT INFORMATION
- PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
- SERVICE METER LOCATION
- YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
- MACHINE SERIAL PLATE
- SAFETY LABELS
- LOCATION OF SAFETY LABELS
Show all 300 topics
- SAFETY MACHINE OPERATION
- STARTING ENGINE
- OPERATION
- TRANSPORTATION
- BATTERY
- TOWING
- LIFTING OBJECTS WITH BUCKET
- SAFETY MAINTENANCE INFORMATION
- MACHINE VIEW ILLUSTRATIONS
- OVERALL MACHINE VIEW
- CONTROLS AND GAUGES
- DETAILED CONTROLS AND GAUGES
- MONITORING SYSTEM
- BASIC OPERATION OF MACHINE MONITOR
- EMERGENCY MONITORS
- CAUTION MONITORS
- BASIC CHECK MONITORS
- METER DISPLAY PORTION
- MONITOR SWITCHES PORTION
- SWITCHES
- CONTROL LEVERS AND PEDALS
- SUN ROOF
- OPENING
- CLOSING
- WINDSHIELD
- EMERGENCY EXIT FROM OPERATOR'S CAB
- DOOR LOCK
- CAP WITH LOCK
- HOT AND COOL BOX
- MAGAZINE BOX
- ASHTRAY
- AIR CONDITIONER CONTROLS
- AIR CONDITIONER CONTROL PANEL
- METHOD OF OPERATION
- USE AIR CONDITIONER WITH CARE
- INSPECTION AND MAINTENANCE OF AIR CONDITIONER EQUIPPED MACHINE
- OTHER FUNCTIONS
- CAB RADIO
- USE RADIO WITH CARE
- AUXILIARY ELECTRIC POWER
- 24V POWER SOURCE
- 12V POWER SOURCE
- FUSE
- CIRCUIT BREAKER
- CONTROLLER
- TOOL BOX
- GREASE PUMP
- METHOD OF USE
- PRECAUTIONS WHEN USING
- SUPPLYING GREASE
- ACCUMULATOR
- RELEASING HYDRAULIC PRESSURE WITH ACCUMULATOR
- MACHINE OPERATIONS AND CONTROLS
- BEFORE STARTING ENGINE
- WALK-AROUND CHECKS
- CHECKS BEFORE STARTING
- ADJUSTMENT
- SEAT BELT
- OPERATIONS BEFORE STARTING ENGINE
- AFTER STARTING ENGINE
- WARMING UP ENGINE
- WARMING UP HYDRAULIC EQUIPMENT
- OPERATION AFTER COMPLETION OF WARMING-UP OPERATION
- STOPPING THE ENGINE
- MACHINE OPERATION
- PREPARATIONS FOR MOVING THE MACHINE
- MOVING MACHINE FORWARD
- MOVING MACHINE BACKWARD
- STOPPING MACHINE
- STEERING THE MACHINE
- STEERING
- SWINGING
- WORK EQUIPMENT CONTROLS AND OPERATIONS
- WORKING MODE
- PROHIBITED OPERATIONS
- GENERAL OPERATION INFORMATION
- TRAVELING ON SLOPES
- ESCAPE FROM MUD
- TRACK ON ONE SIDE STUCK
- TRACKS ON BOTH SIDES STUCK
- RECOMMENDED APPLICATIONS
- DITCHING WORK
- LOADING WORK
- BUCKET REPLACEMENT
- REPLACEMENT
- PARKING MACHINE
- MACHINE INSPECTION AFTER DAILY WORK
- LOCKING
- OVERLOAD WARNING DEVICE (option)
- PRECAUTIONS FOR TRANSPORTATION
- LIFTING MACHINE
- SHIPPING MACHINE INFORMATION
- TRANSPORTATION POSTURE
- PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE
- COLD WEATHER OPERATION
- COLD WEATHER OPERATION INFORMATION
- FUEL AND LUBRICANTS
- COOLING SYSTEM COOLANT
- MONITOR
- AFTER DAILY WORK COMPLETION
- AFTER COLD WEATHER SEASON
- LONG TERM STORAGE
- BEFORE STORAGE
- DURING STORAGE
- AFTER STORAGE
- STARTING MACHINE AFTER LONG-TERM STORAGE
- TROUBLES AND ACTIONS
- RUNNING OUT OF FUEL
- PHENOMENA THAT ARE NOT FAILURES
- TOWING THE MACHINE
- SEVERE JOB CONDITION
- DISCHARGED BATTERY
- BATTERY REMOVAL AND INSTALLATION
- BATTERY CHARGES
- STARTING ENGINE WITH BOOSTER CABLES
- OTHER TROUBLE
- ELECTRICAL SYSTEM
- CHASSIS
- ENGINE
- ELECTRONIC CONTROL SYSTEM
- POINT OF CONTACT TO TELEPHONE WHEN ERROR OCCURS
- MAINTENANCE INFORMATION
- OUTLINE OF SERVICE
- HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- FUEL
- GREASE
- CARRYING OUT KOWA (KOMATSU OIL WEAR ANALYSIS)
- OIL AND FUEL STORAGE
- FILTERS
- ELECTRIC SYSTEM MAINTENANCE
- WEAR PARTS
- WEAR PARTS LIST
- LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
- GENUINE OIL
- TIGHTENING TORQUE SPECIFICATIONS
- TIGHTENING TORQUE LIST
- SAFETY CRITICAL PARTS
- SAFETY CRITICAL PARTS LIST
- MAINTENANCE SCHEDULE
- MAINTENANCE SCHEDULE CHART
- MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
- MAINTENANCE PROCEDURE
- INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS)
- INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
- WHEN REQUIRED
- CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
- CLEAN INSIDE OF COOLING SYSTEM
- CHECK AND TIGHTEN TRACK SHOE BOLTS
- CHECK AND ADJUST TRACK TENSION
- REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)
- ADJUST BUCKET CLEARANCE
- CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
- CHECK AND MAINTENANCE AIR CONDITIONER
- CLEAN LINE FILTER, REMOVE DIRT
- REPLACE BREAKER CIRCUIT ADDITIONAL OIL FILTER ELEMENT
- CLEAN PILOT LINE FILTER, REMOVE DIRT
- BLEEDING AIR FROM HYDRAULIC SYSTEM
- CHECK BEFORE STARTING
- EVERY 10 HOURS MAINTENANCE
- LUBRICATING
- EVERY 100 HOURS MAINTENANCE
- LUBRICATING SWING CIRCLE
- EVERY 250 HOURS MAINTENANCE
- CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
- CHECK LEVEL OF BATTERY ELECTROLYTE
- CHECK AND TIGHTEN TRACK FRAME AND AXLE CONNECTING BOLTS
- CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST
- CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
- EVERY 500 HOURS MAINTENANCE
- REPLACE FUEL PRE-FILTER CARTRIDGE
- CHECK SWING PINION GREASE LEVEL, ADD GREASE
- FINS
- WITH AIR CONDITIONER)
- CLEAN STRAINER OF P.T.O LUBRICATING OIL FILTER
- CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
- EVERY 1000 HOURS MAINTENANCE
- REPLACE FUEL MAIN FILTER CARTRIDGE
- REPLACE HYDRAULIC OIL FILTER ELEMENT
- CHANGE OIL IN SWING MACHINERY CASE
- CHANGE OIL IN P.T.O CASE
- CHECK ALL TIGHTENING POINTS OF ENGINE EXHAUST PIPE CLAMPS
- REPLACE CORROSION RESISTOR CARTRIDGE
- CHECK WELDED STRUCTURE
- REPLACE HYDRAULIC TANK ADDITIONAL BREATHER ELEMENT
- CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (FOR BREAKER)
- REPLACE BREATHER ELEMENT IN HYDRAULIC TANK
- EVERY 2000 HOURS MAINTENANCE
- CHANGE OIL IN FINAL DRIVE CASE
- CLEAN HYDRAULIC TANK STRAINER
- CIRCUIT)
- CHECK ALTERNATOR, STARTING MOTOR
- EVERY 4000 HOURS MAINTENANCE
- CHECK WATER PUMP
- REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)
- HARDENING OF RUBBER
- CHECK FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
- CHECK OPERATING CONDITION OF COMPRESSOR
- EVERY 5000 HOURS MAINTENANCE
- CHANGE OIL IN HYDRAULIC TANK
- EVERY 8000 HOURS MAINTENANCE
- REPLACE HIGH-PRESSURE PIPING CLAMP
- REPLACE FUEL SPRAY PREVENTION CAP
- SPECIFICATIONS
- GENERAL PRECAUTIONS FOR SAFETY
- PRECAUTIONS WHEN SELECTING
- READ THE INSTRUCTION MANUAL THOROUGHLY
- PRECAUTIONS WHEN REMOVING OR INSTALLING
- ATTACHMENT GUIDE
- COMBINATIONS OF WORK EQUIPMENT
- WORKING RANGE DIAGRAM
- TRACK SHOES SELECTION
- HANDLING MACHINES EQUIPPED WITH KOMTRAX
- BASIC PRECAUTIONS
- Safety rules
- If problems are found
- Working wear and personal protective items
- Fire extinguisher and first aid kit
- Safety equipment
- Keep machine clean
- Keep operator's compartment clean
- Leaving operator's seat with lock
- Handrails and steps
- Mounting and dismounting
- No persons on attachments
- Do not get caught in articulated portion
- Burn prevention
- Fire prevention and explosion prevention
- Action if fire occurs
- Windshield washer fluid
- Falling objects, flying objects and intruding objects prevention
- Attachment installation
- Attachment combinations
- Cab window glasses
- Unauthorized modifications
- Safety at jobsite
- Working on loose ground
- Distance to high voltage cables
- Ensure good visibility
- Ventilation for enclosed area
- Signalman's signal and signs
- Asbestos dust hazard prevention
- Checks before starting engine
- Safety rules for starting engine
- Starting engine in cold weather
- Checks before operation
- Safety rules for changing machine directions
- Safety rules for traveling
- Operations on slopes
- Operations on snow
- Loading and unloading
- Shipping the machine
- Battery hazard prevention
- Safety rules for towing
- Safety rules for lifting objects
- Warning Tag
- Keep Work Place Clean and Tidy
- Appoint Leader when Working with Others
- Stop Engine Before Carrying Out Maintenance
- Two Workers for Maintenance when Engine is Running
- Proper Tools
- Personnel
- Attachments
- Work Under the Machine
- When Using Hammer
- Welding Works
- Removing Battery Terminals
- Safety First when Using High-pressure Grease to Adjust Track Tension
- Do Not Disassemble Recoil Springs
- Safety Rules for High-pressure Oil
- Precaution for High Fuel Pressure
- Safety Handling High-pressure Hoses
- Precaution for High Voltage
- Waste Materials
- Air Conditioner Maintenance
- Compressed Air
- Periodic Replacement of Safety Critical Parts
Inside this manual
Real pages from this operation & maintenance manual (319 pages). Open the sample pages (PDF, 384 KB)
- Controls and operation, page 175: MACHINE OPERATIONS AND CONTROLS
- Maintenance, page 235: MAINTENANCE PROCEDURE
- Specifications, page 303: SPECIFICATIONS
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the PC600-8, PC600LC-8 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 319 pages
Quantity one is the manual described above.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).