Komatsu PC88MR-10 Mini Excavator Service Manual
1,436 pages · Publication SEN06467-04
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- Models
- PC88MR-10
- Serial coverage
- 7001 and up
- Manual type
- Service Manual
- Pages
- 1,436
- Publication
- SEN06467-04
- Condition
- Brand new

What's inside
From the manual's own table of contents: 300 sections, 542 entries. See sample pages (PDF, 809 KB)
Show all 300 sections
Blade PPC valve7 topics
- Boom swing PPC valve
- Solenoid valve
- Multi-control valve
- Anti-drop valve for boom
- Anti-drop valve for arm
- Center swivel joint
- Accumulator
Work equipment2 topics
- Work equipment shim
- Bucket play adjustment shim
Cab and its attachments2 topics
- Cab mount and cab tipping stopper
- ROPS cab
Electrical system4 topics
- Electrical control system
- Machine monitor system
- KOMTRAX system
- Sensor
Standard service value table3 topics
- Standard value table for engine
- Standard value table for machine
- Standard value table for electrical system
Related information on testing and adjusting27 topics
- Tools for testing and adjusting
- Sketch of tools for testing and adjusting
- Testing engine speed
- Testing exhaust gas color
- Testing and adjusting valve clearance
- Testing compression pressure
- Testing blowby pressure
- Testing engine oil pressure
- Testing fuel pressure
- Testing fuel return rate and leakage
- Bleeding air from fuel system
- Testing fuel circuit for leakage
- Handling cylinder cutout mode operation
- Handling no-injection cranking operation
- Testing and adjusting air conditioner compressor belt tension
- Check fan belt, replace
- Check auto-tensioner, replace
- Writing compensation values at replacement of injector and engine controller
- Testing swing circle bearing clearance
- Testing and adjusting track tension
- Releasing remaining pressure from hydraulic circuit
- Testing and adjusting oil pressure in work equipment and travel circuits
- Testing and adjusting swing and blade circuit oil pressure
- Testing oil pressure of control circuit
- Testing and adjusting oil pressure in pump PC control circuit
- Testing and adjusting oil pressure in pump LS control circuit
- Testing outlet pressure of solenoid valve
Failure code [CA123] Charge Air Pressure Sensor Low Error59 topics
- Failure code [CA131] Throttle Sensor High Error
- Failure code [CA132] Throttle Sensor Low Error
- Failure code [CA144] Coolant Temperature Sensor High Error
- Failure code [CA145] Coolant Temperature Sensor Low Error
- Failure code [CA153] Charge Air Temperature Sensor High Error
- Failure code [CA154] Charge Air Temperature Sensor Low Error
- Failure code [CA187] Sensor 2 Supply Voltage Low Error
- Failure code [CA221] Ambient Pressure Sensor High Error
- Failure code [CA222] Ambient Pressure Sensor Low Error
- Failure code [CA227] Sensor 2 Supply Voltage High Error
- Failure code [CA234] Engine Overspeed
- Failure code [CA238] NE Speed Sensor Supply Voltage Error
- Failure code [CA239] NE Speed Sensor Supply Voltage High Error
- Failure code [CA271] PCV1 Short Circuit Error
- Failure code [CA272] PCV1 Open Circuit Error
- Failure code [CA322] Injector #1 (L#1) Open or Short Circuit
- Failure code [CA324] Injector #3 (L#3) Open or Short Circuit
- Failure code [CA331] Injector #2 (L#2) Open or Short Circuit
- Failure code [CA332] Injector #4 (L#4) Open or Short Circuit
- Failure code [CA343] Engine Controller Internal Failure
- Failure code [CA351] Injectors Drive Circuit Error
- Failure code [CA352] Sensor1 Supply Voltage Low Error
- Failure code [CA356] MAF Sensor High Error
- Failure code [CA357] MAF Sensor Low Error
- Failure code [CA386] Sensor1 Supply Voltage High Error
- Failure code [CA435] Engine Oil Pressure SW Error
- Failure code [CA441] Battery Voltage Low Error
- Failure code [CA442] Battery Voltage High Error
- Failure code [CA449] Common Rail Pressure High Error 2
- Failure code [CA451] Common Rail Pressure Sensor High Error
- Failure code [CA452] Common Rail Pressure Sensor Low Error
- Failure code [CA466] KVGT Motor Driver Position Error
- Failure code [CA515] Rail Pressure Sensor Sup Volt High Error
- Failure code [CA516] Rail Pressure Sensor Sup Volt Low Error
- Failure code [CA553] Common Rail Pressure High Error 1
- Failure code [CA555] Crankcase Pressure High Error 1
- Failure code [CA556] Crankcase Pressure High Error 2
- Failure code [CA559] Common Rail Pressure Low Error 1
- Failure code [CA689] Engine NE Speed Sensor Error
- Failure code [CA691] Intake Air Temperature Sensor High Error
- Failure code [CA692] Intake Air Temperature Sensor Low Error
- Failure code [CA697] Engine Con Internal Temp Sens High Error
- Failure code [CA698] Engine Con Internal Temp Sens Low Error
- Failure code [CA731] Engine Backup Speed Sensor Phase Error
- Failure code [CA778] Engine Backup Speed Sensor Error
- Failure code [CA1117] Engine Controller Partial Data Lost Error
- Failure code [CA1695] Sensor 5 Supply Voltage High Error
- Failure code [CA1696] Sensor 5 Supply Voltage Low Error
- Failure code [CA1843] Crankcase Pressure Sensor High Error
- Failure code [CA1844] Crankcase Pressure Sensor Low Error
- Failure code [CA1896] EGR Valve Stuck Error
- Failure code [CA1942] Crankcase Pressure Sensor In Range Error
- Failure code [CA1961] EGR_Motor Driver IC Over Temp Error
- Failure code [CA2185] Throttle Sensor Supply Voltage High Error
- Failure code [CA2186] Throttle Sensor Supply Voltage Low Error
- Failure code [CA2249] Common Rail Pressure Low Error 2
- Failure code [CA2272] EGR Valve Position Sensor Low Error
- Failure code [CA2311] IMV Solenoid Error
- Failure code [CA2349] EGR Valve Solenoid Open Circuit Error
Failure code [DW43KA] Travel Speed Solenoid Open Circuit21 topics
- Failure code [DW43KB] Travel Speed Solenoid Short Circuit
- Failure code [DW43KY] Travel Speed Sol Hot Short Circuit
- Failure code [DW45KA] Swing Parking Brake Solenoid Open Circuit
- Failure code [DW45KB] Swing Parking Brake Solenoid Short Circuit
- Failure code [DW45KY] Swing Brake Sol Hot Short Circuit
- Failure code [DW4CKY] PPC lock Sol Hot Short Circuit
- Failure code [DWJ0KA] Merge-divider Sol Open Circuit
- Failure code [DWJ0KB] Merge-divider Sol Short Circuit
- Failure code [DWJ0KY] Merge-divider Sol Short Circuit
- Failure code [DXA8KA] Front Pump PC-EPC Solenoid Open Circuit
- Failure code [DXA8KB] Front Pump PC-EPC Solenoid Short Circuit
- Failure code [DXE7KA] Attachment Flow Regulating EPC 2 Solenoid Open Circuit
- Failure code [DXE7KB] Att Flow Regulating EPC 2 Short Circuit
- Failure code [DXEAKA] Att Flow Regulating EPC 5 Open Circuit
- Failure code [DXEAKB] Att Flow Regulating EPC 5 Short Circuit
- Failure code [DXEAKY] Service Current EPC5 Hot Short Circuit
- Failure code [DY20KA] Wiper Motor Open Circuit
- Failure code [DY20MA] Wiper Motor Defective Function
- Failure code [DY2CKB] Washer Motor Short Circuit
- Failure code [DY2DKB] Wiper Motor (Normal) Short Circuit
- Failure code [DY2EKB] Wiper Motor (Reverse) Short Circuit
Troubleshooting of electrical system (E-mode)21 topics
- Engine does not start (Engine does not crank)
- Manual preheating system does not work
- While preheating is working, preheating monitor does not light up
- When starting switch is turned to ON position, machine monitor displays nothing
- Engine coolant temperature monitor lights up in white while engine is running
- Hydraulic oil temperature monitor lights up in white while engine is running
- Charge level monitor lights up while engine is running
- Fuel level monitor lights up in red while engine is running
- Engine coolant temperature monitor lights up in red while engine is running
- Hydraulic oil temperature monitor lights up in red while engine is running
- Engine oil pressure monitor lights up in red while engine is running
- Fuel gauge display does not move from minimum or maximum
- Fuel gauge indicates incorrect amount (indicates neither full nor empty)
- Hydraulic oil temperature gauge does not move from minimum or maximum
- Some areas of machine monitor screen are not displayed
- Function switch does not work
- Automatic warm-up system does not operate (in cold season)
- Travel speed monitor does not change when travel speed switch is operated
- Travel speed does not change while travel speed selection is changed
- Alarm buzzer does not stop sounding
- Service meter is not displayed, while starting switch is in OFF position
Any of work equipment, swing and travel cannot be locked2 topics
- CANCEL position
- position
Horn does not stop sounding1 topic
- operated
Time lag of work equipment is large1 topic
- slower
In combined operation of swing and boom RAISE, boom rising speed is low1 topic
- largely
Travel speed does not change, or travel speed is too slow or fast10 topics
- One of tracks does not run
- Upper structure does not swing to the right or left
- Upper structure swing only to the right or left
- Swing acceleration or swing speed is low in both directions (right and left)
- Upper structure overruns excessively when it stops swinging (either right or left)
- Shock is large when upper structure stops swinging
- Large unusual noise is heard when upper structure stops swinging
- Swing drift on a slope is large while swing parking brake is applied
- Swing drift on a slope is large while swing parking brake is released
- Oil flow in attachment circuit cannot be controlled
Troubleshooting of engine (S-mode)20 topics
- Information mentioned in troubleshooting table (S mode)
- Engine does not crank when starting switch is turned to START position
- Engine cranks but no exhaust smoke comes out
- Engine startability is poor
- Engine does not pick up smoothly
- Engine stops during operation
- Engine runs rough or is unstable
- Engine lacks power
- Exhaust smoke is black
- Engine oil consumption is excessive
- Oil becomes contaminated quickly
- Fuel consumption is excessive
- Oil is in coolant (or coolant spurts or coolant level goes down)
- Oil pressure drops
- Fuel mixes into engine oil
- Water mixes into engine oil (milky)
- Coolant temperature rises too high (overheating)
- Unusual noise is heard
- Vibration is excessive
- Air cannot be bled from fuel circuit
Related information on disassembly and assembly18 topics
- How to read this manual
- Coating materials list
- Special tools list
- Sketches of special tools
- Removal and installation of supply pump assembly
- Removal and installation of injector assembly
- Removal and installation of cylinder head assembly
- Removal and installation of radiator assembly
- Removal and installation of hydraulic oil cooler assembly
- Removal and installation of aftercooler assembly
- Removal and installation of engine and main pump assembly
- Removal and installation of engine front oil seal
- Removal and installation of engine rear oil seal
- Removal and installation of fuel cooler assembly
- Removal and installation of fuel tank assembly
- Removal and installation of engine hood assembly
- Removal and installation of KDOC muffler
- Removal and installation of KCCV ventilator
Removal and installation of revolving frame assembly1 topic
- counterweight]
Maintenance standard16 topics
- Engine mount
- Cooling system
- Swing circle
- Swing machinery
- Sprocket
- Track frame
- Idler cushion
- Idler
- Track roller
- Carrier roller
- Track shoe
- Hydraulic tank
- Main pump
- Control valve
- Swing motor
- Travel motor
PPC valve8 topics
- Work equipment and swing PPC valve
- Travel PPC valve
- Blade PPC valve
- Boom cylinder
- Arm cylinder
- Bucket cylinder
- Boom swing cylinder
- Blade cylinder
Air conditioner components17 topics
- Precautions for refrigerant
- Air conditioner component
- Configuration and function of refrigeration cycle
- Outline of refrigeration cycle
- Air conditioner unit
- Dual pressure switch
- Air conditioner controller
- Compressor
- Condenser
- Sunlight sensor
- Outer temperature sensor (outside air temperature sensor)
- Procedure for testing and troubleshooting
- Circuit diagram and arrangement of connector pins
- System diagram
- Input and output signals of the air conditioner controller
- Parts and connectors layout
- Testing air leakage (duct)
Troubleshooting for compressor and refrigerant system (Air is not cooled)1 topic
- abnormal)
Inside this manual
Real pages from this service manual (1,436 pages). Open the sample pages (PDF, 808 KB)
- Troubleshooting, page 676: Troubleshooting by failure code (Display of code)
- Diagram, page 940: Troubleshooting of electrical system (E-mode)
- Specifications, page 1,314: 60 Maintenance standard
- Foldout diagram, page 1,421: Electrical circuit diagram (1/5)
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the PC88MR-10 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,436 pages
Quantity one is the manual described above.
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