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Komatsu PC95-1 Hydraulic Excavator Operation & Maintenance Manual

148 pages · Publication EEAM004900

$69.65
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Models
PC95-1
Serial coverage
PC95-1 5000007 and up
Manual type
Operation & Maintenance Manual
Pages
148
Publication
EEAM004900
Condition
Brand new
Komatsu PC95-1 Hydraulic Excavator Operation & Maintenance Manual, publication EEAM004900

What's inside

From the manual's own table of contents: 35 sections, 200 entries. See sample pages (PDF, 371 KB)

FOREWORD
SAFETY INFORMATION
INTRODUCTION
PERMITTED USES
MAIN FEATURES
RUNNING IN THE MACHINE
LOCATION OF MACHINE COMPONENT IDENTIFICATION PLATES
SERIAL NUMBERS AND ADDRESS OF DEALER
SAFETY MEASURES16 topics
  • l General precautions
  • Safety devices
  • Personal protective clothing and equipment
  • l Unauthorised modifications
  • l Leavingthedrivingseat
  • l Entering and leaving the machine
  • l Prevention of fuel and oil fires
  • l Prevention of burns and scalding
  • Prevention of asbestos dust contamination
  • Prevention of injury by work equipment
  • Fire extinguishers and first aid kit
  • l Precautions regarding the cab frame
  • l Precautions regarding equipment
  • l Precautions regarding the cab
  • l Ventilation of enclosed areas
  • l Cleaning windows, mirrors and headlights - checking wiper blades, lamps
PRECAUTIONS TO BE TAKEN WHILE WORKING10 topics
  • l Starting the engine
  • l Checks prior to reversing
  • Moving the machine
  • *Working on slopes
  • l Prevention of electrocution
  • l Visibility
  • l Working on frozen or snow-covered ground
  • l Prevention of damage by the equipment
  • l Working on loose or ploughed soil
  • Parking the machine
TRANSPORTING THE MACHINE ON ANOTHER VEHICLE2 topics
  • l Loading and unloading
  • @The route
THEBATTERY2 topics
  • Safety precautions for work on batteries
  • l Starting the engine with jump leads
PRECAUTIONS FOR EMERGENCY RECOVERY
PRECAUTIONS TO BE TAKEN DURING MAINTENANCE14 topics
  • *Warning notices
  • Tools
  • Personal precautions
  • l Equipment
  • Keeping the machine clean
  • l Running the engine during maintenance
  • l Rules for refuelling and adding oil
  • l Level of coolant in the radiator
  • l Using lamps
  • Battery and alternator precautions
  • l Precautions regarding high pressure hoses
  • l Precautions to be taken when working on high pressure systems
  • and pressures
  • l The radiator cooling fan and fan belt
SAFETY AND NOISE ABATEMENT NOTICES5 topics
  • l Location of safety notices
  • l Location of noise abatement notices
  • l Overall dimensions with monoblock boom
  • l Overall dimensions with articulated boom
  • l Technical specifications
SAFETY DEVICES1 topic
  • Equipment safety devices
GENERALVIEWS3 topics
  • l General view (monoblock boom)
  • l General view (articulated boom)
  • l General view of inside of cab
INSTRUMENTS AND CONTROLS16 topics
  • l Instruments, warning lights, and push-buttons
    • lnstruments
    • l l Warning lights and indicators
    • Push-buttons and switches
  • Location of machine controls
    • l l Machinecontrols
    • 1 - Articulated boom control pedal
    • Translation and steering lever
    • 4 - Boom rotation pedal
    • Equipment control levers
    • 7 - Blade control lever
    • 8 - Accelerator lever
    • 9-Swinglocklever
    • 10 - Equipment control lock
    • 11 - Speed control pedal
    • 12 -Working brake
FUSES AND RELAYS2 topics
  • OFuses
  • l Relays
THE CAB AND DRIVING POSITION4 topics
  • l Thecab
  • l Ventilation and heating
  • @Thedriving seat
  • l Thesafetybelt
OPERATING THE MACHINE12 topics
  • l Checks prior to starting the engine
  • l *@Visualchecks
    • l a Dailychecks
    • @*Operating checks
  • l startingtheengine
    • l l Starting a warm engine and starting in warm weather
    • l l Starting a cold engine and starting in cold weather
  • @Warming uptheengine
  • l Warming up the hydraulic fluid
    • l l Steering and direction changes
    • l 0 Neaotiatinaslooes
    • l l Maximum depth of water
PARKING THE MACHINE2 topics
  • Parking on level ground
  • l Parkingonaslope
STOPPING THE ENGINE
TRANSPORTING THE MACHINE ON ANOTHER VEHICLE1 topic
  • *The route
Show all 35 sections
COLD WEATHER PRECAUTIONS5 topics
  • l Fuel and lubricants
  • l Coolant
  • @Thebattery
  • l Otherprecautions
  • l Precautions at the end of a working day
WARM WEATHER PRECAUTIONS
USING THE WORK EQUIPMENT6 topics
  • l Organisation of the work area
  • l Positioning the bucket according to the job
  • l Positioning the machine for digging
  • l Digging method
  • l Changing the work equipment
  • l l changingthebucket
FAULTFINDING
21 l Runningoutoffuel6 topics
  • l Ifthebatteryisflat
    • l *Usingjumpleadstostarttheengine
  • l Otherfaults
    • Electrical system
    • Engine
    • l .Hydraulicsystem
MAINTENANCE GUIDE
MAINTENANCE NOTES8 topics
  • l Engine maintenance notes
  • l **Engineoil
    • l l Cooling water
    • l *Fuel
  • l Hydraulic system maintenance notes
  • l Electrical system maintenance notes
  • Notes on lubrication
  • l Parts subject to rapid wear and requiring regular replacement
FUEL, COOLANT, AND LUBRICANTS
NUT AND BOLT TIGHTENING TORQUES2 topics
  • l Standard tightening torques
  • l Special tightening torques
SCHEDULED MAINTENANCE46 topics
  • l PRE-STARTING CHECKS
  • a . @Variouschecks
  • b l l Checking the coolant level
  • c . l Checking the fuel level
  • d l l Checking the engine oil level
  • e 0.0 Checking the level of the hydraulic fluid
  • f l l Checking the electrical system
  • g l l Draining the fuel line water trap
  • @AFTERTHE FIRST50 HOURS
  • EVERY 50 HOURS
  • 26.3.a l l Greasing the swivel joint
  • 26.3.b l l Cleaning the engine air filter dust trap
  • EVERY 100 HOURS
  • 26.4.a . l Greasing the articulations
  • b l l Cleaning the main air filter element
  • l AFTER THE FIRST 250 HOURS
  • l EVERY 250 HOURS
  • 26.6.a l l Adjusting fan belt tension
  • b .. Checking the electrolyte level in the battery
  • 26.6.~ . l Checking the oil level in the final drives
  • 26.6.d l l Checking the oil level in the swing motor
  • 26.6.e l . Changing the hydraulic system filter element
  • 26.6.f . l Changing the servocontrol filter element
  • 26.6.g l *Changingtheengineoil
  • 26.6.h l l Changing the engine oil filter
  • l EVERY 500 HOURS
  • 26.7.a l l Changing the main air filter element
  • 26.7.b l . Draining the fuel tank
  • 26.7.~ l l Cleaning the outside of the radiator
  • 26.7.d l l Changing the fuel filter and cleaning the fuel pump’s gauze filter
  • 26.7.e l l Checking the grease level in the fifth wheel pinion gear
  • 26.7.f l l Greasing the fifth wheel
  • EVERY 1000 HOURS
  • 26.8.a l l Changing the air filter backup element
  • EVERY 2000 HOURS
  • 26.9.a l l Changing the hydraulic fluid
  • 26.9.b . l Changing the oil in the final drives
  • 26.9.c l l Changing the swing motor oil
  • 26.9.d .. Changing the grease in the fifth wheel pinion gear
  • 26.9.e l l Changingthecoolant
  • 26.9.f l l Checking engine valve clearance
    • l l Checking the alternator and starter motor
  • OCCASIONAL MAINTENANCE
  • 26.10.a l l Washing out the cooling system
  • 26.10.b l @Adjusting track tension
  • 26.10.~ l l Checking the security of the track shoes
EXTENDED PERIODS OF DISUSE2 topics
  • l Preparing to lay up the machine
  • Preparing the machine for use

Inside this manual

Real pages from this operation & maintenance manual (148 pages). Open the sample pages (PDF, 372 KB)

Sample pages from the Komatsu PC95-1 Hydraulic Excavator Operation & Maintenance Manual: Controls and operation, Specifications, Maintenance
  • Controls and operation, page 58: INSTRUMENTS AND CONTROLS
  • Specifications, page 66: FUSES AND RELAYS
  • Maintenance, page 108: 23.4 NOTES ON LUBRICATION

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the PC95-1 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual EEAM004900$69.65
Other manuals for the PC95-1

Service manuals

Details
Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 148 pages

Quantity one is the manual described above.

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Other editions and similar models

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