Komatsu PC95-1 Hydraulic Excavator Operation & Maintenance Manual
177 pages · Publication WEAMPC9501
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- Models
- PC95-1
- Serial coverage
- 5005145 and up
- Manual type
- Operation & Maintenance Manual
- Pages
- 177
- Publication
- WEAMPC9501
- Condition
- Brand new
What's inside
From the manual's own table of contents: 18 sections, 222 entries. See sample pages (PDF, 301 KB)
General40 topics
- FOREWORD
- SAFETY INFORMATION
- INTRODUCTION
- PERMITTED USES
- MAIN FEATURES
- RUNNING IN THE MACHINE
- SUMMARY OF PICTOGRAMS
- LOCATION OF MACHINE COMPONENT IDENTIFICATION PLATES
- SERIAL NUMBERS AND ADDRESS OF DEALER
- POSITION AND CONTENTS OF «CE» PLATE
- SAFETY MEASURES
- • General precautions
- • Safety devices
- • Personal protective clothing and equipment
- • Unauthorised modifications
- • Leaving the driving seat
- • Entering and leaving the machine
- • Prevention of fuel and oil fires
- • Prevention of burns and scalding
- • Prevention of asbestos dust contamination
- • Prevention of injury by work equipment
- • Fire extinguishers and first aid kit
- • Precautions regarding the cab frame
- • Precautions regarding equipment
- PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE
- • On-site safety
- • Fire prevention
- • Precautions regarding the cab
- • Ventilation of enclosed areas
- PRECAUTIONS TO BE TAKEN WHILE WORKING
- • Starting the engine
- • Checks prior to reversing
- • Moving the machine
- • Working on slopes
- • Prevention of electrocution
- • Visibility
- • Working on frozen or snow-covered ground
- • Prevention of damage by the equipment
- • Working on loose or ploughed soil
- • Parking the machine
TRANSPORTING THE MACHINE ON ANOTHER VEHICLE2 topics
- • Loading and unloading
- • The route
THE BATTERY2 topics
- • Safety precautions for work on batteries
- • Starting the engine with jump leads
PRECAUTIONS TO BE TAKEN DURING MAINTENANCE14 topics
- • Warning notices
- • Tools
- • Personal precautions
- • Equipment
- • Keeping the machine clean
- • Running the engine during maintenance
- • Rules for refuelling and adding oil
- • Level of coolant in the radiator
- • Using lamps
- • Battery and alternator precautions
- • Precautions regarding high pressure hoses
- • Precautions to be taken when working on high pressure systems
- and pressures
- • The radiator cooling fan and fan belt
SAFETY AND NOISE ABATEMENT NOTICES2 topics
- • Location of safety notices
- • Location of noise abatement notices
TECHNICAL SPECIFICATIONS41 topics
- • Overall dimensions
- • Technical specifications
- • Lifting capacity
- • • Lifting capacity table
- • • Lifting capacity with monoblock boom
- • • Lifting capacity with articulated boom
- SAFETY DEVICES
- • Equipment safety devices
- GENERAL VIEWS
- • General view (monoblock boom)
- • General view (articulated boom)
- • General view of inside of cab
- INSTRUMENTS AND CONTROLS
- • Instruments, warning lights, and push-buttons
- • • Instruments
- • • Warning lights and indicators
- • • Push-buttons and switches
- • • Electrical accessories
- • Location of machine controls
- • • Machine controls
- 1 - Articulated boom control pedal
- Translation and steering lever
- 4 - Boom rotation pedal
- Equipment control levers
- 7 - Blade control lever
- 8 - Accelerator lever
- 9 - Swing lock lever
- 10 - Equipment control lock
- 11 - Working brake
- FUSES AND RELAYS
- • Fuses
- • Relays
- THE CAB AND DRIVING POSITION
- • The cab
- • Ventilation and heating
- • The driving seat
- • The safety belt
- • Emergency exit
- • Fire extinguishers
- • First aid kit
- • Technical documentation
OPERATING THE MACHINE11 topics
- • Checks prior to starting the engine
- • • Visual checks
- • • Daily checks
- • • Operating checks
- • • Starting a warm engine and starting in warm weather
- • • Starting a cold engine and starting in cold weather
- • Warming up the engine
- • Warming up the hydraulic fluid
- • • Steering and direction changes
- • • Negotiating slopes
- • • Maximum depth of water
PARKING THE MACHINE2 topics
- • Parking on level ground
- • Parking on a slope
COLD WEATHER PRECAUTIONS5 topics
- • Fuel and lubricants
- • Coolant
- • The battery
- • Other precautions
- • Precautions at the end of a working day
USING THE WORK EQUIPMENT6 topics
- • Organisation of the work area
- • Positioning the bucket according to the job
- • Positioning the machine for digging
- • Digging method
- • Changing the work equipment
- • • Changing the bucket
FAULT FINDING70 topics
- • Running out of fuel
- • If the battery is flat
- • • Using jump leads to start the engine
- • Other faults
- • • Electrical system
- • • Engine
- • • Hydraulic system
- MAINTENANCE GUIDE
- MAINTENANCE NOTES
- • Engine maintenance notes
- • • Engine oil
- • • Cooling water
- • Hydraulic system maintenance notes
- • Electrical system maintenance notes
- • Notes on lubrication
- • Parts subject to rapid wear and requiring regular replacement
- FUEL, COOLANT, AND LUBRICANTS
- NUT AND BOLT TIGHTENING TORQUES
- • Standard tightening torques
- • Special tightening torques
- LUBRICATION
- • Lubrication chart
- SCHEDULED MAINTENANCE
- • PRE-STARTING CHECKS
- 29.1.a • • Various checks
- 29.1.b • • Checking the coolant level
- 29.1.c • • Checking the fuel level
- 29.1.d • • Checking the engine oil level
- 29.1.e • • Checking the level of the hydraulic fluid
- 29.1.f • • Checking the electrical system
- 29.1.g • • Draining the fuel line water trap
- • AFTER THE FIRST 50 HOURS
- • EVERY 50 HOURS
- 29.3.a • • Greasing the swivel joint
- 29.3.b • • Cleaning the engine air filter dust trap
- • EVERY 100 HOURS
- 29.4.a • • Greasing the articulations
- 29.4.b • • Cleaning the main air filter element
- 29.4.c • • Greasing the fifth wheel
- 29.4.d • • Lubrication of the overload device cam
- • AFTER THE FIRST 250 HOURS
- • EVERY 250 HOURS
- 29.6.a • • Adjusting fan belt tension
- 29.6.b • • Checking the electrolyte level in the battery
- 29.6.c • • Checking the oil level in the final drives
- 29.6.d • • Checking the oil level in the swing motor
- 29.6.e • • Changing the hydraulic system filter element
- 29.6.f • • Changing the servocontrol filter element
- 29.6.g • • Changing the engine oil
- 29.6.h • • Changing the engine oil filter
- • EVERY 500 HOURS
- 29.7.a • • Changing the main air filter element
- 29.7.b • • Draining the fuel tank
- 29.7.c • • Cleaning the outside of the radiator
- 29.7.d • • Changing the fuel filter and cleaning the fuel pump’s gauze filter
- 29.7.e • • Checking the grease level in the fifth wheel pinion gear
- • EVERY 1000 HOURS
- 29.8.a • • Changing the air filter backup element
- • EVERY 2000 HOURS
- 29.9.a • • Changing the hydraulic fluid
- 29.9.b • • Changing the oil in the final drives
- 29.9.c • • Changing the swing motor oil
- 29.9.d • • Changing the grease in the fifth wheel pinion gear
- 29.9.e • • Changing the coolant
- 29.9.f • • Checking engine valve clearance
- 29.9.g • • Checking the alternator and starter motor
- • OCCASIONAL MAINTENANCE
- 29.10.a • • Washing out the cooling system
- 29.10.b • • Adjusting track tension
- 29.10.c • • Checking the security of the track shoes
EXTENDED PERIODS OF DISUSE2 topics
- • Preparing to lay up the machine
- • Preparing the machine for use
AUTHORISED OPTIONAL EQUIPMENT1 topic
- • Optional equipment characteristics
DEMOLITION HAMMER6 topics
- • Description and operation
- • Fitting and removing the demolition hammer
- • • Fitting the demolition hammer
- • • Removing the demolition hammer
- CLAMSHELL BUCKET
- • Fitting the clamshell bucket
Inside this manual
Real pages from this operation & maintenance manual (177 pages). Open the sample pages (PDF, 300 KB)
- Specifications, page 58: TECHNICAL SPECIFICATIONS
- Controls and operation, page 78: INSTRUMENTS AND CONTROLS
- Maintenance, page 126: MAINTENANCE NOTES
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the PC95-1 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 177 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).