Komatsu WA320-6 Wheel Loader Operation & Maintenance Manual

Name: Komatsu WA320-6 Wheel Loader Operation & Maintenance Manual
Brand: MidWestTech
SKU: CEAM019804
Price: 69.85 USD
Availability: InStock

372 pages · Publication CEAM019804

$69.85

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Models: WA320-6
Serial coverage: WA320-6 A34001 - A34999
Manual type: Operation & Maintenance Manual
Pages: 372
Publication: CEAM019804
Condition: Brand new

Komatsu WA320-6 Wheel Loader Operation & Maintenance Manual, publication CEAM019804

What's inside

From the manual's own table of contents: 506 topics. See sample pages (PDF, 423 KB)

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FOREWORD
SAFETY INFORMATION
APPROVED AND NON-APPROVED USES
Approved Functions
Non-Approved Functions
VISIBILITY STANDARD
Visibility in Immediate Area
12-M Radius Visibility
PRODUCT IDENTIFICATION
Machine
Service Meter Location
Directions of Machine
Machine Serial Number/Product Identification Number (PIN)
Engine Serial Number, EPA Regulations
SERIAL NUMBERS AND DISTRIBUTOR INFORMATION
SAFETY AND WARNING DECALS
Location of the Safety Labels
Safety Labels
GENERAL SAFETY RULES AND PRECAUTIONS
General Safety Rules
Safety at Job Site
Safety Features
Clothing and Protective Equipment
Keep Machine Clean

Show all 506 topics

Fire and Explosion Prevention
Fire Caused by Fuel, Oil, Antifreeze, or Window Washer Fluid
Fire Caused by Accumulation of Flammable Material
Fire Caused by Electrical Wiring
Fire Caused by Piping
Explosion Caused by Lighting Equipment
Action if Fire Occurs
Fire Extinguisher and First Aid Kit
Mounting and Dismounting
Inside Operator’s Compartment
Emergency Escape from Operator’s Cab
Seat Belt Inspection
Precautions When Standing Up from Operator’s Seat
Leaving Operator’s Compartment
Parking the Machine
Transporting the Machine
Towing
Precautions When Using ROPS
Unauthorized Modification
Precautions for Attachments and Options
Precautions When Cleaning Cab Glass
Asbestos Hazard Alert
Crush or Pinch-Point Dangers
Precautions for Ventilation Exhaust Gas
PRECAUTIONS BEFORE STARTING OPERATIONS
Pre-Operational Checks
Ensure Good Visibility
Signs and Signals
Precaution for Warning Tag
Checks Before Starting Engine, Adjustments
Precautions When Starting
Precautions in Cold Areas
Precautions for Job Site
Work Site Hazards
Working on Loose or Unstable Ground
Prohibited Operations
Avoiding Dangerous Situations
Working Near High Voltage Cables
RULES FOR ROAD TRAVEL
Travel Precautions
Traveling on Slopes
Using the Brakes
Traveling in Reverse
Operating on Snow or Frozen Surfaces
PRECAUTIONS DURING INSPECTION AND MAINTENANCE
Warning Tags
Workplace Environment
Systems Equipped with ECSS
Equipment Storage
Working Under the Machine
Using Drop Lamps
Using Proper Tools
Keeping the Machine Clean
Precautions When Welding
Precautions When Using Hammer
Noise
Stopping Engine During Inspection and Maintenance
Running the Machine During Maintenance
Rules for Refueling the Machine
Cooling System Precautions
Window Washer Fluid
Battery Information
Precautions
Hazards
Using Booster Cables
Starting the Machine with Booster Cables
High-Pressure Precautions
Precautions for High-Pressure Oil
Safe Handling of High-Pressure Hoses
Precautions for High-Pressure Fuel
High-Temperature Precautions
High-Temperature Areas
High-Temperature Coolant
High-Temperature Oil
High Voltage
Accumulator and Gas Spring
Handling Tires
Storing Tires
Using Compressed Air
Disposal of Waste Materials
Critical Parts
Maintenance of Air Conditioner
GENERAL VIEW
General View of Machine
Controls and Gauges
Machine Monitor
EXPLANATION OF COMPONENTS
Types of Warnings
Emergency Stop
Caution
Mistaken Operation
Inspection and Maintenance
Central Warning Lamp
Character Display Portion
Service Meter
Engine Speed or Travel Speed
Action Code Display
Failure Code Display
Filter, Oil Replacement Time Display
Emergency Stop Items
Brake Oil Pressure Caution Lamp
Engine Oil Pressure Caution Lamp
Battery Charge Circuit Caution Lamp
Steering Oil Pressure Caution Lamp (Red) (if equipped)
Caution Items
Brake Oil Temperature Caution Lamp
Quick Coupler Operation Pilot Lamp (if equipped)
Parking Brake Reminder Caution Lamp
HST Oil Temperature Caution Lamp
Engine Coolant Temperature Caution Lamp
Fuel Level Caution Lamp
Warning/Limit Functions for Travel Speed
Inspection and Maintenance Items
Water Separator Caution Lamp
Radiator Coolant Level Caution Lamp
Engine Oil Level Caution Lamp
HST Oil Filter Clogging Caution Lamp
Air Cleaner Clogging Caution Lamp
Maintenance Caution Lamp
Pilot Display Portion
Parking Brake Pilot Lamp
Cooling Fan Reverse Rotation Pilot Lamp
Emergency Steering Pilot Lamp (if equipped)
Preheating Pilot Lamp
Directional Selector Pilot Lamp
Economy Operation Display Lamp
S Mode Operation Pilot Lamp
Shift Hold Pilot Lamp
Traction Control Operation Pilot Lamp
Travel Speed Range Selector Switch Position Pilot Lamp
Directional Lever Position Pilot Lamp
Turn Signal Pilot Lamp
Head Lamp High Beam Pilot Lamp
Meter Display Portion
HST (Hydrostatic Transmission) Oil Temperature Gauge
Engine Coolant Temperature Gauge
Speedometer
Meter Display Pilot Lamp
Fuel Gauge
OTHER FUNCTIONS OF MACHINE MONITOR
Overall Menu
Selecting Traction Level
Selecting HST Changing Function
Displaying Odometer
Resetting Filter, Oil Replacement Time
Entering Telephone Number
Selecting Language
Adjusting Monitor Brightness
Switching Travel Speed/Engine Speed Display
Switching Travel Speed/Engine Speed Display/Non-Display
Switches
Starting Switch
Speed Range Selector Switch
Variable Shift Control Switch
Quick Coupler Attachment Switch (if equipped)
Cooling Fan Auto-Reverse Rotation Switch
Directional Selector Actuation Switch
Traction Control Switch
Max. Traction Switch
Front Wiper Switch
Machine Monitor Mode Selector Switch 1
Machine Monitor Mode Selector Switch 2
Electronic Controlled Suspension System Switch (ECSS)
Horn Button
Lamp Switch
Turn Signal Lever
Dimmer Switch
Front Working Lamp Switch
Rear Working Lamp Switch
Hazard Lamp Switch
Rear Wiper Switch
FNR Switch
Cigarette Lighter
Room Lamp Switch
Rear Heated-Wire Glass Switch
Control Levers, Pedals
Directional Lever
Work Equipment Control Lever
Work Equipment Lock Lever
Accelerator Pedal
Brake Pedals
Parking Brake Lever
SECURITY LOCKS AND SAFETY FEATURES
Steering Column Tilt Lock Lever
Cap and Cover Lock
Opening the Cap (for Fuel Tank Filler Port)
Backup Alarm
Frame Lock Bar
Towing Pin
MACHINE FEATURES
Cab Door
Emergency Escape Right Door
Opening, Closing Cab Doors, Windows
Left Cab Door, Opening Lock
Left Cab Door, Door Handle
Left Cab Door, Door Open Knob
Cab Sliding Window Lock Release Knob
Cab Wiper
Grease Pump
Storage Box
ELECTRICAL
Fuses
Fuse Capacity and Circuits
Slow-Blow Fuses
Power Outlet
WORK OPERATIONS
Walk-Around Check
Precautions Before Starting Work Operations
Check Before Starting Engine
Check Machine Monitor
Check Coolant Level, Add Coolant
Check Oil Level in Engine Oil Pan, Add Oil
Check Water Separator, Drain Water
Check Air Cleaner
Check Fuel Level, Add Fuel
Check Electric Wiring
Check Inflation Pressure of Tires
Check Parking Brake
Check Brake Pedal
Check Condition of Window Washer Spray
Check Wiping Efficiency of Wiper
Check Horn
Check Defroster Function
Check Locks
Check Emergency Exit
Adjust Seat (Fabric Type)
Adjust Seat (Vinyl Type - If Equipped)
Adjust Seat Belt
Adjust Lever Stand
Adjust Mirrors
Final Checks Before Starting Engine
Starting Engine
Normal Starting
Starting Engine in Cold Weather
Automatic Warming-Up Operation
Operations and Checks After Starting Engine
Breaking in the Machine
Checks After Starting Engine
Normal Operation
Stopping Engine
Check After Stopping Engine
Moving the Machine (Directional, Speed), Stopping the Machine
Moving the Machine
Changing Direction
Stopping the Machine
Turning
Emergency Steering (if equipped)
Operation of Work Equipment
Lift Arm Operation
Bucket Operation
Work Possible Using Wheel Loader
Digging Operations
Loading Piled Soil or Blasted Rock
Digging and Loading on Level Ground
Leveling Operations
Pushing Operations
Load-and-Carry Operations
Loading Operations
Cross-Drive Loading
V-Shape Loading
Preparations for Loading, Gathering Rocks
Approaching Facing
Digging
Traveling in Reverse After Excavation
Approaching Dump Truck
Loading Dump Truck
Reversing Away From Dump Truck
When Piling Up Loads
When Handling Blasted Rock
During Cutting Face Operations
When Switching Between Forward and Reverse
Turning When Tires Are Stationary
Permissible Water Depth
When Wheel Brake Does Not Work
When Driving Up or Down Slopes
When Driving the Machine
Adjusting Work Equipment
Adjusting Boom Kickout
Adjusting Bucket Positioner
Bucket Level Indicator
Measuring Dump Angle
Measuring Bucket Dump Angle
Measuring Coupler Dump Angle
Removing the Bucket
Installing the Bucket
Checks After Completion of Operation
Before Stopping Engine
After Stopping Engine
Locking the Machine
Precautions When Handling Tires
Tire Pressure
Precautions for Using Load-and-Carry Method
Precautions when Storing Tires
TRANSPORTATION
Transportation Procedure
Loading and Unloading Trailers
Loading Machine
Securing Machine
Unloading Machine
LIFTING MACHINE
Lifting Position Marks
Lifting Procedure
COLD WEATHER OPERATION
Precautions for Low Temperature
Fuel and Lubricants
Coolant
Battery
Precautions After Completion of Work
When Cold Weather Ends
LONG-TERM STORAGE
Before Storage
During Storage
After Storage
AUTOMATIC AIR CONDITIONER
Control Panel
Main Power Switch
Fan Switch
Air Conditioner Switch
Auto Switch
Temperature Switch
FRESH/RECIRC Selector Switch
Mode Selector Switch
Method of Operation
Cooling Operation
Heating Operation
Drying-Heating and Demisting Operation
When Not Using the Air Conditioner Regularly
Precautions When Using Air Conditioner
Cool Box
AM/FM RADIO CASSETTE STEREO SOUND SYSTEM
Sound System Components
Power Switch/Volume
Auto-Store/Preset Scan Button
Bass Control Knob
Treble Control Knob
Loudness Button
Time/Radio Display Selector Button
Tape Eject Button
Cassette Door
Fast-Forward, Rewind Buttons
Preset Buttons
Metal Tape Button
Manual Tuning Buttons
Seek Tuning Buttons
Band Selector Button
Setting Preset Buttons
Using Auto-Preset
Using Manual Preset
Listening to Radio
Listening to Cassette Tape
Reversing the Tape
Precautions When Using
Handling Cassette Tape
KOMTRAX
Basic Precautions
TROUBLESHOOTING
When Machine Runs Out of Fuel
Towing the Machine
When Engine Can Be Used
When Engine Cannot Be Used
Emergency Travel Operation
If Battery is Discharged
Removing the Battery
Installing the Battery
Precautions for Charging Battery
Starting Engine With Booster Cable
Precautions When Connecting or Disconnecting Booster Cable
Connecting Booster Cable
Disconnecting Booster Cable
Other Troubleshooting
Electrical System
Chassis
Engine
GUIDES TO MAINTENANCE
Check Service Meter
Komatsu Genuine Replacement Parts
Komatsu Genuine Oils
Always Use Clean Washer Fluid
Always Use Clean Oil and Grease
Checking for Foreign Materials in Drained Oil and On Filters
Fuel Strainer
Welding Instructions
Do Not Drop Things Inside Machine
Dusty Work Sites
Avoid Mixing Oil
Locking Inspection Covers
Bleeding Air from Hydraulic Circuit
Precautions When Installing Hydraulic Hoses
Checks After Inspection and Maintenance
OUTLINES OF SERVICE
Handling Oil, Fuel, Coolant, and Performing Oil Clinic
Fuel
Coolant and Water for Dilution
Grease
Performing KOWA (Komatsu Oil Wear Analysis)
KOWA Analysis Items
Oil Sampling
Storing Oil and Fuel
Filters
Outline of Electric System
WEAR PARTS
Wear Parts List
RECOMMENDED FUEL, COOLANT, AND LUBRICANTS
Fuel, Coolant, and Lubricant Ambient Temperature Chart
Recommended Brands, Other Than Komatsu Genuine Oil
Biodiesel Usage
Biodiesel Recommendation for Komatsu Engines
Biodiesel Terminology
Certification and Standards
Warranty and Use of Biodiesel Fuel in Komatsu Engines
Requirements for Using Biodiesel Fuel in Komatsu Engines
Properties of Biodiesel
Komatsu Biodiesel Blend Specification for B5 to B20
Summary of Recommendations
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
PERIODIC REPLACEMENT OF SAFETY-CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
SERVICE PROCEDURE
Initial 10 Hours Service
Initial 250 Hours Service
Initial 1000 Hours Service
When Required
Clean, Replace Air Cleaner Element
Clean Inside of Cooling System
Check Oil Level in Transfer Case, Add Oil
Check Axle Oil Level, Add Oil
Clean Axle Case Breather
Clean Air Conditioner Condenser
Check Window Washer Fluid Level, Add Fluid
Clean Radiator Fins and Cooler Fins
Turn, Replace Bolt-On Cutting Edge
Replace Bucket Teeth
Check Air Conditioner
Replace Slow-Blow Fuse
Check Accumulator Function
Select Tires
Check Tire Pressure
Clean, Replace Fuel Breather Filter
Check Before Starting
Every 50 Hours Service
Drain Water, Sediment from Fuel Tank
Every 100 Hours Service
Lubricate Rear Axle Pivot Pin
Clean Element in Air Conditioner Fresh Air Filter
Check Oil Level in Hydraulic Tank, Add Oil
Every 250 Hours Service
Check Battery Electrolyte Level
Check Air Conditioner Compressor Belt Tension, Adjust
Check for Loose Wheel Hub Nuts, Tighten
Clean Element in Air Conditioner Recirculation Filter
Lubricating
Every 500 Hours Service
Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
Replace Fuel Prefilter Cartridge
Bleeding Air from Fuel Line
Every 1000 Hours Service
Change Oil in Transfer Case
Clean Transfer Case Breather
Replace Fuel Main Filter Cartridge
Replace HST Oil Filter Element
Check Engine Air Intake Piping Clamps for Looseness
Check Alternator Driving Belt Tension, Replace
Every 2000 Hours Service
Change Oil in Hydraulic Tank, Replace Hydraulic Tank Filter Element
Replace Hydraulic Tank Breather Element
Change Axle Oil
Replace Element in Air Conditioner Recirculation Air Filter, Fresh Air Filter
Clean Brake Circuit Strainer
Check Brake Disc Wear
Check PPC Accumulator Function
Check Alternator
Check Engine Valve Clearance, Adjust
Check Vibration Damper
Every 4000 Hours Service
Check Water Pump
Check Starting Motor
Check for Loose Engine High-Pressure Piping Clamps, Hardening of Rubber
Check for Missing Fuel Spray Prevention Caps, Hardening of Rubber
Every 8000 Hours Service
Replace High-Pressure Piping Clamps
Replace Fuel Spray Prevention Caps
SPECIFICATIONS

Inside this manual

Real pages from this operation & maintenance manual (372 pages). Open the sample pages (PDF, 421 KB)

Sample pages from the Komatsu WA320-6 Wheel Loader Operation & Maintenance Manual: Controls and operation, Specifications, Maintenance

Controls and operation, page 127: Traction Control Switch
Specifications, page 287: Microbial Growth
Maintenance, page 337: Lubricating

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the WA320-6 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual CEAM019804$69.85

Service manuals

Service Manual SEN03911-03 · 1,316 pagesCovers WA320-6, WA320PZ-6Serial: 70001 and up$139.97Details

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Service Manual VEBM620100 · 1,270 pagesCovers WA320-6, WA320PZ-6Serial: WA320-6 70001 and up, WA320PZ-6 70092 and up, H00051 and up$129.73Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 372 pages

Quantity one is the manual described above.

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