Komatsu WA500-1L Wheel Loader Operation & Maintenance Manual
191 pages · Publication CEAMW25010
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- Models
- WA500-1L
- Serial coverage
- WA500-1L A20854 and up
- Manual type
- Operation & Maintenance Manual
- Pages
- 191
- Publication
- CEAMW25010
- Condition
- Brand new
What's inside
From the manual's own table of contents: 35 sections, 291 entries. See sample pages (PDF, 389 KB)
INTRODUCTION3 topics
- BREAKiNGINTHE’N;WMAd;llNE
- MACHINE AND ENGINE SERIAL NUMBERS
- QUICK REFERENCE INFORMATION
GENERAL PRECAUTIONS2 topics
- PERSONNELPRECAUTi~I;IS’
- MACHINE PRECAUTIONS
OPERATION7 topics
- BEFORESTARTING
- START-UP
- GENERAL OPERATING PRECAUTIONS
- DRIVING THE MACHINE
- OPERATING THE ATTACHMENTS
- PULLING/TOWING
- SHUTDOWN
MAINTENANCE13 topics
- GENERAL MACHINE PRECAUTIONS
- GENERALWORKPRECAUTIONS
- ACCUMULATORS
- ATTACHMENTS
- BRAKES
- CAB/ROPS
- COOLING
- ELECTRlCAi’
- ENGINE
- FUELSYSTEM
- HYDRAULICS
- TIRESAND RIMS
- TURBOCHARGER
INSTRUMENTS AND CONTROLS72 topics
- MONITOR PANEL
- SYSTEM CHECK
- CHECK MONITOR LAMP GROUP
- Brake Oil Level Monitor
- Engine Oil Level Monitor
- Engine Coolant Level Monitor
- CAUTION MONITOR LAMP GROUP
- Charge Monitor
- Fuel Level Monitor
- Transmission Oil Filter Monitor
- Brake Line Failure Monitor
- Engine Oil Pressure Monitor
- Engine Coolant Level Monitor
- Air Pressure Monitor
- Engine Coolant Temperature Monitor
- Torque Converter Oil Temperature Monitor
- Ground Driven Steering Operation Monitor - If Equipped
- METER AND PILOT LAMP GROUP
- Parking Brake Pilot Lamp
- Working Lamp Pilot Lamp
- Engine pre-heating pilot lamp
- Transmission Cut-Off Selector Pilot Lamp
- Torque Converter Oil Temperature Gauge
- FuelLevelGauge
- Turn Signal Pilot Lamp
- High Beam Pilot Lamp
- Speedometer
- Service Meter
- SWITCHES
- TRANSMISSION CUT-OFF SELECTOR SWITCH
- HORN BUTTON
- HAZARDLAMPSWITCH
- PARKING BRAKE SWITCH
- WORKING LAMP SWITCH
- SWITCH
- STARTINGSWITCH
- LAMP SWITCHES
- Lampswitch
- Turn signal lever
- Dimmer switch
- CIGARETTELIGHT’E’R’
- TRANSMISSION KICKDOWN SWITCH
- FRONTWIPERSWITCH
- REAR WIPER SWITCH
- CAB DOME LAMP SWITCH
- LEVERSANDPEDALS
- DIRECTIONALLEVER
- SPEED CONTROLLEVER
- SPEEDCONTROLLEVERSTOPPER
- STEERING COLUMN TILT LEVER
- ACCELERATOR PEDAL
- BRAKE PEDALS
- Right brake pedal
- Left brake pedal
- LIFTARM CONTROLLEVER
- BUCKETCONTROLLEVER
- FRONT ATTACHMENT CONTROL LEVER - IF EQUIPPED
- WORK EQUIPMENT CONTROL LEVER LOCK
- CAB DOOR HOLD OPEN LOCK - IF EQUIPPED
- AIR CLEANER SERVICE INDICATOR
- FRAME LOCKING BAR
- MAIN CIRCUIT BREAKER
- FUSE BOXES
- OPERATOR’SSEAT
- FORWARD-BACKWARD ADJUSTMENT
- SEATANGLEADJUSTMENT
- WEIGHTADJUSTMENT
- BACKREST TILT ADJUSTMENT
- HEIGHTADJUSTMENT
- RIGHTSIDEARMREST
- ANGLE ADJUSTMENT
- SEATBELT
CAB HEATER AND DEFROSTER - IF EQUIPPED5 topics
- CONTROLPANEL
- FAN SPEED SWITCH
- TEMPERATURECONTROLLEVER
- AIRINTAKESELECTOR LEVER
- METHOD OF OPERATION
CAB HEATER, DEFROSTER AND AIR CONDITIONER - IF EQUIPPED4 topics
- AIR CONDITIONER SWITCH
- TEMPERATURE CONTROL LEVER
- PRECAUTIONS FOR USING AIR CONDITIONER
- HANDLING AIR CONDITIONER IN SEASON
LOCKING FILLER CAPS2 topics
- FUELTANKFILLERCAP
- HYDRAULIC TANK FILLER CAP
CHECKS BEFORE STARTING ENGINE2 topics
- WALKAROUNDCHECK
- CHECKS BEFORESTARTING
OPERATING MACHINE29 topics
- OPERATIONSBEFORESTARTING ENGINE
- STARTING ENGINE
- NORMALSTARTING
- SPECIALSTARTING
- COLD WEATHER STARTING
- OPERATIONS AFTER STARTING ENGINE
- COLD WEATHER WARM-UP PROCEDURE
- MOVING MACHINE OFF
- SHIFTING GEAR
- SHIFTING BETWEEN FORWARD AND REVERSE
- STEERING MACHINE
- STOPPING MACHINE
- OPERATIONALPRECAUTIONS
- PERMISSIBLE WATER DEPTH
- IFWHEELBRAKESDONOTWORK’
- WHEN TRAVELING UP OR DOWN SLOPES
- Lower Center of Gravity When Turning
- Braking on Downhill Slopes
- If EngineStops
- POSSIBLE WORK USING LOADER
- EXCAVATION
- LEVELING
- LOAD AND CARRY OPERATIONS
- LOADING
- Cross Drive Loading
- V-Shape Loading
- PARKING MACHINE
- STOPPING ENGINE
- OPERATIONS AFTER STOPPING ENGINE
ADJUSTMENT OF WORK EQUIPMENT3 topics
- ADJUSTING BOOM KICKOUT
- ADJUSTING BUCKET POSITIONER
- BUCKET LEVEL INDICATOR
HANDLING TIRES4 topics
- PRECAUTIONS WHEN HANDLING TIRES
- PRECAUTIONS WHEN DRIVING MACHINE
- NORMAL OPERATING INFLATION PRESSURE
- PROPER BUCKET AND TIRE SELECTION TABLE
TOWING3 topics
- TOWlNGTHEMACHlNi
- WHENENGINECANBEUSED
- WHEN ENGINE CANNOT BE USED
COLD WEATHER OPERATION4 topics
- PREPARATlONFORLOWTEMPERATUdE’
- BATTERY
- CAUTIONS AFTER COMPLETION OF WORK
- AFTER COLDWEATHER
LONGTERM STORAGE3 topics
- BEFORE STORAGE
- DURINGSTORAGE
- AFTER STORAGE
HANDLlNGOFBAll-ERY6 topics
- PRECAUTIONS FOR CHARGING BAlTERY
- REMOVAL AND INSTALLATION OF BATTERY
- STARTING ENGINE WITH BOOSTER CABLES
- BEFORE CONNECTING BOOSTER CABLES
- CONNECTING BOOSTER CABLES
- DISCONNECTING BOOSTER CABLES
TROUBLESHOOTING8 topics
- ELECTRICALSYSTEM
- CHASSIS
- TRANSMISSION
- DRIVE AXLES
- WHEELBRAKES
- PARKING BRAKE
- STEERING
- EQUIPMENTHYDRAULICSYSTEM
OUTLINES OFSERVICE11 topics
- LUBRICATION WHEN SHIPPED
- ENGINEOIL
- COOLANT
- DIESELFUEL
- RELATING TO HYDRAULIC SYSTEM
- RELATING TO ELECTRICALSYSTEM
- RELATING TO LUBRICATION
- BLEEDING AIR
- BLEEDING AIR FROM HYDRAULIC TANK
- BLEEDING AIR FROM THE PPC (PROPORTIONAL PRESSURE CONTROL) CIRCUIT
- BLEEDING AIR FROM THE WHEEL BRAKE HYDRAULIC CIRCUIT
WEAR PARTS REPLACEMENT2 topics
- AXLE OIL
- DIESEL FLki
INITIAL 250 HOURS SERVICE ONLY3 topics
- TRANSMISSION OIL FILTER
- FUEL FILTER
- ENGINE VALVE CLEARANCE
Show all 35 sections
WHEN REQUIRED30 topics
- COOLING SYSTEM
- AIRCLEANERELEMiNjS’
- CHECKING
- CLEANlNGOk’REPLACiEjG’dUiik’iiEMiNi’
- REPLACING INNER ELEMENT
- CLEANING OUTER ELEMENT
- Using Compressed Air
- Using Water
- Using Water With Cleaning Agent
- TRANSMISSION OIL LEVEL
- RADIATOR CORE
- DRIVEAXLEOILLEVEL
- DRIVEAXLEHOUSING BREATHERS
- AIR CONDITIONER REFRIGERANT CHARGE - IF EQUIPPED
- LUBRICATION
- BUCKETTEETH -IFEQUlPPED
- BUCKET EQUIPPED WITH BOLT-ON TEETH
- BUCKETEQUlPPEDWlTHREPLACEABLETOOTH’~l6’
- BUCKET BOLT-ON CUTTING EDGE - IF EQUIPPED
- ELECTRICALINTAKEAIR HEATER
- WATER SEPARATOR
- WINDOW WASHER TANKS - IF EQUIPPED
- AIR CONDITIONER CONDENSER - IF EQUIPPED
- TRANSMISSION CONTROL LEVERS
- COOLANTLEVEL
- ENGINEOILLEVEL
- FUELLEVEL
- AIRTANKS
- BRAKEOILLEVEL
- FUELFILTER/WATERSEPARATOR
EVERY50HOURSSERVlCE2 topics
- FUELTANK
- TIRES
EVERY100 HOURS SERVICE2 topics
- HYDRAULICTANKOILLEVEL
- CAB AiR FILTER - IF EQUIPPED
EVERY 250 HOURS SERVICE4 topics
- ALTERNATOR BELT
- AIR CONDITIONER COMPRESSOR BE iL j
- WHEEL HUB NUTS
- BArrERYELECTROLYTE’iiSEiS
EVERY500HOURSSERVlCE2 topics
- FUELFILTER
- AIR DRYER-IFEQUIPPED
EVERY1000 HOURSSERVICE4 topics
- TRANSMISSION OIL AND STRAINER
- TRANSMISSION CASE BREATHER
- CORROSION RESISTOR
- TURBOCHARGERVARIOUS FASTENERS
EVERY2000HOURSSERVlCE19 topics
- ENGINE MOUNTED HOSES
- ENGINE MOUNTING HARDWARE
- BATTERIES
- VISUALINSPECTION
- STATEOFCHARGETEST
- Specific Gravity Hydrometer Test
- Stabilized Open Circuit Voltage Test
- HYDRAULIC TANK OIL AND FILTERS
- HYDRAULICTANKBREATHER
- PPCCIRCUITSTRAINER
- CABAIRFILTER-IFEQUIPPED
- DRIVE AXLE OIL
- ENGINEBREATHER
- TURBOCHARGER ROTOR PLAY
- ALTERNATOR AND STARTING MOTOR
- BRAKE DISC
- ENGlNEVIBRAilb~DAMP’ER’
- AIR DRYER - IF EQUIPPED
- ACCUMULATOR
EVERY 4000 HOURS SERVICE3 topics
- WATER PUMP
- FAN PULLEY AND TENSION PULLEY
- AIR COMPRESSOR
GENERALSPECIFICATIONS2 topics
- OPERATING WEIGHT
- PERFORMANCE
STANDARDTIGHTENINGTORQUES2 topics
- STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS
- TIGHTENING TORQUE OF SPLIT FLANGE BOLTS
Inside this manual
Real pages from this operation & maintenance manual (191 pages). Open the sample pages (PDF, 389 KB)
- Controls and operation, page 70: METHOD OF OPERATION
- Specifications, page 124: Approximate
- Maintenance, page 178: CAB AIR FILTER - IF EQUIPPED
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the WA500-1L are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 191 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).