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Kubota M8560, M9960 Tractor Service Manual

716 pages · Publication 9Y111-06940

$79.67
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Models
M8560, M9960
Manual type
Service Manual
Pages
716
Publication
9Y111-06940
Condition
Brand new
Kubota M8560, M9960 Tractor Service Manual, publication 9Y111-06940

What's inside

From the manual's own table of contents: 242 sections, 419 entries. See sample pages (PDF, 690 KB)

SAFETY FIRST
SAFETY DECALS
SPECIFICATIONS
TRAVELING SPEEDS
DIMENSIONS
TRACTOR IDENTIFICATION1 topic
  • MODEL NAME AND SERIAL NUMBERS
(1) Tractor Number
(2) Engine Number
(3) DPF Muffler Number2 topics
  • E4B ENGINE
  • CYLINDER NUMBER
GENERAL PRECAUTIONS
HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING6 topics
  • WIRING
  • BATTERY
  • FUSE
  • CONNECTOR
  • HANDLING OF CIRCUIT TESTER
  • COLOR OF WIRING
LUBRICANT, FUEL AND COOLANT
TIGHTENING TORQUES3 topics
  • GENERAL USE SCREWS, BOLTS AND NUTS
  • STUD BOLTS
  • HYDRAULIC FITTINGS
(1) Hydraulic Hose Fittings
(2) Hydraulic Pipe Cap Nuts
(3) Adaptors, Elbows and Others1 topic
  • METRIC SCREWS, BOLTS AND NUTS
THREADS1 topic
  • PLUGS
MAINTENANCE
CHECK AND MAINTENANCE14 topics
  • DAILY CHECK
  • CHECK POINTS OF INITIAL 50 HOURS
  • CHECK POINTS OF EVERY 50 HOURS
  • CHECK POINTS OF EVERY 100 HOURS
  • CHECK POINTS OF EVERY 200 HOURS
  • CHECK POINTS OF EVERY 300 HOURS
  • CHECK POINTS OF EVERY 400 HOURS
  • CHECK POINTS OF EVERY 600 HOURS
  • CHECK POINT OF EVERY 800 HOURS
  • CHECK POINT OF EVERY 1500 HOURS
  • CHECK POINTS OF EVERY 3000 HOURS
  • CHECK POINTS OF EVERY 1 YEAR
  • CHECK POINTS OF EVERY 2 YEARS
  • OTHERS
SPECIAL TOOLS3 topics
  • SPECIAL TOOLS FOR ENGINE
  • SPECIAL TOOLS FOR TRACTOR
  • SPECIAL TOOLS FOR AIR CONDITIONER UNIT
TIRES1 topic
  • TIRE SIZE AND INFLATION PRESSURE
ENGINE5 topics
  • CYLINDER BLOCK
  • HALF-FLOATING HEAD COVER
  • CYLINDER HEAD
  • PISTON
  • CENTER DIRECT INJECTION SYSTEM (CDIS)
LUBRICATING SYSTEM1 topic
  • OIL COOLER
COOLING SYSTEM2 topics
  • THERMOSTAT
  • BOTTOM BYPASS SYSTEM
Show all 242 sections
COMMON RAIL SYSTEM (CRS)6 topics
  • OVERVIEW
  • FUEL SYSTEM
  • SUPPLY PUMP
  • RAIL
  • INJECTOR
  • ENGINE CONTROL SYSTEM
(1) Engine ECU
(2) Sensor
EGR SYSTEM4 topics
  • OVERVIEW
  • INTAKE AND EXHAUST SYSTEM
  • EGR VALVE
  • REED VALVE
AFTER TREATMENT SYSTEM2 topics
  • AFTER TREATMENT DEVICES
  • DPF REGENERATION PROCESS
(1) Auto Mode
(2) Inhibit Mode
TROUBLESHOOTING
SERVICING SPECIFICATIONS
CHECKING, DISASSEMBLING AND SERVICING1 topic
  • CHECKING AND ADJUSTING
(1) Engine Body
(2) Lubricating System
(3) Cooling System
(4) Turbocharger
(5) EGR System
(6) DPF System1 topic
  • PREPARATION FOR SEPARATING ENGINE
(1) Lubricant and Coolant
(2) Bonnet and Cover
(3) DPF Muffler
(4) Propeller Shaft and Power Steering Hose1 topic
  • SEPARATING ENGINE
(1) ROPS Model
(2) CABIN Model1 topic
  • DISASSEMBLING AND ASSEMBLING
(1) Damper Disk and PTO Spline Boss
(2) External Parts
(3) Turbocharger and EGR
(4) Common Rail
(5) Cylinder Head and Valves
(6) Thermostat
(7) Supply Pump
(8) Water Pump and Oil Cooler
(9) Gear Case and Timing Gear
(10)Piston and Connecting Rod
(11)Flywheel and Crankshaft
(12)Intake Air Heater
(13)Diesel Particulate Filter (DPF)1 topic
  • SERVICING
(1) Cylinder Head
(2) Timing Gears
(3) Piston and Connecting Rod
(4) Crankshaft
(5) Cylinder
(6) Oil Pump
STRUCTURE3 topics
  • F18/R18 SPEED TRANSMISSION MODEL (EXCEPT LOW PROFILE MODEL)
  • F36/R36 SPEED TRANSMISSION MODEL
  • LOW PROFILE TRANSMISSION MODEL
POWER TRAIN FOR TRAVELING GEAR1 topic
  • HYDRAULIC SHUTTLE SHIFT SECTION
(1) Structure
(2) Oil Flow
(3) Hydraulic Clutch Pack1 topic
  • HYDRAULIC SHUTTLE VALVE SECTION
(2) Operation4 topics
  • MAIN GEAR SHIFT SECTION
  • RANGE/CREEP GEAR SHIFT SECTION
  • SHIFT FORK ROD AND FORK
  • DUAL SPEED SHIFT SECTION (F36/R36 TRANSMISSION MODEL)
(1) Hydraulic Clutch Pack
(2) Dual Speed Valve1 topic
  • BI-SPEED TURN SYSTEM (LOW PROFILE MODEL)
(1) 2WD-4WD-Bi-speed Turn
(2) Solenoid Valve
(3) 4WD/Bi-speed Turn Oil Flow
LUBRICATION FOR TRANSMISSION
POWER TRAIN FOR PTO SYSTEM3 topics
  • PTO GEAR SECTION
  • GROUND PTO AND LIVE PTO SECTION (ITA MODEL)
  • PTO HYDRAULIC CLUTCH SECTION
(1) PTO Hydraulic Clutch
(2) PTO Solenoid Valve, Relief Valve and Oil Flow
POWER TRAIN FOR 4WD1 topic
  • 4WD HYDRAULIC CLUTCH SECTION
(1) 4WD Hydraulic Clutch
(2) 4WD Oil Flow
DIFFERENTIAL LOCK (HYDRAULIC ACTUATED TYPE)2 topics
  • STRUCTURE
  • OIL FLOW
CHECKING AND ADJUSTING1 topic
  • HYDRAULIC SHUTTLE LEVER
(1) Hydraulic Shuttle Lever
(2) Engine Start Condition2 topics
  • CLUTCH PEDAL FREE TRAVEL
  • GEAR SHIFTING LINKAGE
(1) Main Gear Shift
(2) Range /Creep Gear Shift1 topic
  • ACCELERATOR SECTION
(1) Checking Accelerator Lever
(2) Adjusting Accelerator Lever and Wire1 topic
  • HYDRAULIC CLUTCH VALVE
DISASSEMBLING AND ASSEMBLING1 topic
  • HYDRAULIC SHUTTLE VALVE AND SOLENOID VALVE
(1) Preparation for Disassembling and Assembling Valve
(2) Hydraulic Shuttle Valve
(3) Solenoid Valve
(4) Dual Speed Solenoid Valve1 topic
  • PREPARATION FOR SEPARATING EACH BLOCK
(2) Front Axle Rocking Restrictor
(3) Propeller Shaft and Power Steering Hose
(4) Bonnet and Cover
(5) DPF Muffler
(6) Air Cleaner Harness Connector2 topics
  • SEPARATING ENGINE AND CLUTCH HOUSING CASE
  • SEPARATING CLUTCH HOUSING CASE AND TRANSMISSION CASE
(1) Preparation for ROPS Model
(2) Preparation for CABIN Model
(3) Clutch Housing Case
(4) Transmission Case2 topics
  • DAMPER DISK
  • SHUTTLE AND DUAL SPEED CLUTCH
(1) Removing Hydraulic Shuttle Clutch (F18/R18 Speed Transmission Model)
(2) Removing Hydraulic Shuttle Clutch (F36/R36 Speed Transmission Model)
(3) Shuttle Clutch Assembly
(4) Removing Dual Speed Clutch (F36/R36 Speed Transmission Model)2 topics
  • SHIFT COVER
  • DISASSEMBLING CLUTCH HOUSING CASE
(1) Removing 1st Shaft, 2nd Shaft and 3rd Shaft
(3) 2nd Shaft and 3rd Shaft
(4) Creep Gear5 topics
  • DISASSEMBLING TRANSMISSION CASE
  • PREPARATION FOR DISASSEMBLING AND ASSEMBLING VALVE
  • SEPARATING REAR AXLE (ROPS MODEL)
  • SEPARATING REAR AXLE (CABIN MODEL)
  • DISASSEMBLING REAR AXLE
(1) Brake Section
(2) Rear Axle Case
SERVICING2 topics
  • BEARING
  • PLANETARY GEAR
TRAVELLING BRAKE AND TRAILER BRAKE3 topics
  • STRUCRURE
  • STRUCRURE FOR TRAVELING BRAKE
  • STRUCTURE FOR TRAILER BRAKE
(1) Except ITA Model
(2) ITA Model3 topics
  • MASTER CYLINDER ASSEMBLY
  • HYDRAULIC TRAILER BRAKE VALVE (EXCEPT ITA MODEL)
  • HYDRAULIC TRAILER BRAKE VALVE (ITA MODEL)
Position)
Lever at Lower Position)
(4) Trailer Brake Lever in Out of Service Position
PARKING BRAKE3 topics
  • STRUCTURE
  • RESTRICTION DEVICE
  • CHECKING AND ADJUSTING
(1) Traveling Brake
(2) Trailer Brake Valve
(3) Parking Brake1 topic
  • DISASSEMBLING AND ASSEMBLING
(1) Preparation for Disassembling Master Cylinder and Brake Pedal (ROPS Model)
(2) Preparation for Disassembling Master Cylinder and Brake Pedal (CABIN Model)
(3) Removing Master Cylinder (ROPS Model)
(4) Removing Master Cylinder (CABIN Model)
(5) Master Cylinder
(6) Brake Pedal
(7) Brake Piston
(8) Brake Disk and Plate
(9) Parking Brake Gear1 topic
  • SERVICING
(1) Brake Pedal
(2) Traveling Brake2 topics
  • CHECKING AND ADJUSTING
  • DISASSEMBLING AND ASSEMBLING
(1) Separating Front Axle
(2) Disassembling Front Axle
(3) Removing Differential Gear and Bevel Pinion Shaft
(4) Disassembling Differential Gear (LSD)
(5) Disassembling Turning Angle Inspection Switch2 topics
  • SERVICING
  • CHECKING AND ADJUSTING
(1) Steering Controller
(2) Hydraulic Pump1 topic
  • PREPARATION
(1) Removing Steering Controller (ROPS Model)
(2) Removing Steering Controller (CABIN Model)1 topic
  • DISASSEMBLING AND ASSEMBLING
(2) Removing Power Steering Cylinder
(3) Disassembling Steering Cylinder3 topics
  • SERVICING
  • F18/R18 SPEED TRANSMISSION MODEL
  • F36/R36 SPEED TRANSMISSION MODEL
HYDRAULIC CIRCUIT1 topic
  • TOTAL HYDRAULIC CIRCUIT
(1) F18/R18 Speed Transmission Model
(2) F36/R36 Speed Transmission Model
(3) Low Profile Model
(4) ITA Model4 topics
  • OIL COOLER RELIEF VALVE (ROPS MODEL)
  • THREE POINT HITCH HYDRAULIC SYSTEM
  • HYDRAULIC BLOCK
  • LINKAGE MECHANISM
(1) Position Control
(2) Draft Control
(3) Mixed Control17 topics
  • HYDRAULIC CYLINDER
  • HYDRAULIC PUMP
  • RELIEF AND SAFETY VALVE
  • POSITION AND DRAFT CONTROL LINKAGE
  • AUXILIARY CONTROL VALVE LINKAGE
  • OIL COOLER RELIEF VALVE
  • HYDRAULIC PUMP
  • REMOVING TOP COVER (3-POINT HITCH HYDRAULIC BLOCK)
  • HYDRAULIC LINKAGE
  • CONTROL VALVE
  • HYDRAULIC CYLINDER
  • RELIEF VALVE
  • SAFETY VALVE
  • TOP LINK BRACKET
  • LIFT ARM AND LIFT ARM SHAFT
  • LOWERING SPEED ADJUSTING VALVE
  • LIFT ARM AND TOP LINK BRACKET
ELECTRICAL CIRCUIT RETAILED CHART1 topic
  • ROPS MODEL
(1) Starting System and Charging System
(2) Lighting System
(3) Instrument Panel Board (Meter Panel)
(4) Main Control System (Tractor ECU)
(5) Engine Control System 1 (Engine ECU)
(6) Engine Control System 2 (Engine ECU)1 topic
  • LOW PROFILE MODEL
(1) 4WD and Bi-speed System1 topic
  • CABIN MODEL
(3) 4WD (Transmission Control) System
(4) Instrument Panel Board (Meter Panel)
(5) Working Light abd Radio
(6) Air Conditioner
(7) Wiper System
(8) Main Control System (Tractor ECU)
(9) Engine Control System 1 (Engine ECU)
(10)Engine Control System 2 (Engine ECU)
STARTING SYSTEM2 topics
  • SYSTEM OUTLINE AND ELECTRICAL CIRCUIT
  • COMPONENTS
(1) Intake Air Heater
(2) Heater Relay
INSTRUMENT PANEL3 topics
  • INDICATION ITEMS OF METER PANEL
  • EASY CHECKER™
  • LCD MONITOR INDICATION
(1) ERROR Mode
(2) Setting Mode
(3) Testing Mode1 topic
  • ECO 40 km/h FUNCTION
(2) Components2 topics
  • PTO SPEED LIMITER (IF EQUIPPED 540ECONOMY)
  • CONSTANT RPM MANAGEMENT SWITCH WITH INDICATOR (WORK CRUISE)
LIGHTING SYSTEM1 topic
  • COMPONENTS
(1) Flasher Unit
TRAILER SOCKET1 topic
  • BATTERY, FUSES, GROUNDING AND CONNECTOR
(1) Battery
(3) Checking Grounding Wires
(4) Connector6 topics
  • MAIN SWITCH
  • INTAKE AIR HEATER
  • STARTER MOTOR
  • ALTERNATOR
  • THROTTLE SENSOR
  • METER PANEL
(1) Setting Mode
(2) Adjusting Meter Panel
(3) Adjusting Throttle Sensor
(4) Testing Mode
(5) Checking Error Code
(6) Selecting Tractor Specification1 topic
  • TRACTOR ECU
(1) Tractor ECU
(2) Connector Pin (44 Pin)3 topics
  • TRAVELING SWITCH AND SENSOR
  • ENGINE SENSOR
  • RELAYS
(1) Starter Relay
(2) Intake Air Heater Relay
(3) Relays1 topic
  • LIGHTING SWITCHES AND FLASHER UNIT
(1) Combination Switch (ROPS Model)
(2) Lever Combination Switch and Horn Switch (CABIN Model)
(3) Hazard Switch
(4) Flasher Unit
(5) Front Work Light Switch (ROPS Model)
(6) Front/Rear Work Light (CABIN Model)1 topic
  • SOLENOID VALVE
(1) PTO, 4WD and Rear Differential Lock
(2) Dual Speed (F36/R36 Speed Transmission Model)
(3) Trailer Brake (ITA Model)4 topics
  • OPC (OPERATOR PRESENCE CONTROL) SYSTEM
  • STARTER MOTOR
  • ALTERNATOR
  • FUSE (SLOW BLOW 100 A) FOR CABIN MODEL
AIR CONDIITIONING SYSTEM7 topics
  • STRUCTURE
  • COMPRESSOR
  • AIR CONDITIONER UNIT
  • SYSTEM CONTROL
  • AIR FLOW
  • AIR CONTROL VENT
  • ELECTRICAL SYSTEM
(1) Electrical Circuit
(2) Blower Relay and Compressor Relay
(3) Blower Relay
PRECAUTIONS AT REPAIRING REFRIGERANT CYCLE1 topic
  • HANDLING OF SERVICE TOOLS
(1) Manifold Gauge Set
(2) Refrigerant Charging Hose
(3) Vacuum Pump Adaptor
(4) Electric Gas Leak Tester
(5) Can Tap Valve
(7) R134a Refrigerant Recover and Recycling Machine
CHECKING AND CHARGING REFRIGERANT CYCLE2 topics
  • CHECKING WITH MANIFOLD GAUGE
  • DISCHARGING, EVACUATING AND CHARGING
(1) Discharging the Refrigerant
(2) Evacuating the System
(3) Charging the Refrigerant
(4) Checking Charge Refrigerant Amount1 topic
  • CHECKING AND ADJUSTING
(1) Compressor
ACC, Auxiliary Power)
(3) Wiper Relay
Control Dial and Recirculation/Fresh Air Selection Switch)
(5) Blower Resistor
(6) Blower Motor
(7) Temperature Motor
(8) Mode Motor
(9) Recirculation/Fresh Air Motor
(10)Pressure Switch
(11)Front Wiper Switch
(12)Front Wiper Motor
(13)Rear Wiper Switch (If equipped)
(14)Rear Wiper Motor (If equipped)1 topic
  • DISASSEMBLING AND ASSEMBLING
(1) Separating Cabin from Tractor
(2) Removing Compressor Assembly
(3) Removing Air Conditioner Unit
(4) Removing Air Conditioner Hose
(5) Removing Heater Hoses
(6) Cab Windshield
(7) Wiper Motor1 topic
  • SERVICING

Inside this manual

Real pages from this service manual (716 pages). Open the sample pages (PDF, 689 KB)

Sample pages from the Kubota M8560, M9960 Tractor Service Manual: Troubleshooting, Diagram, Specifications, Color page, Color page, Foldout diagram
  • Troubleshooting, page 163: ENGINE
  • Diagram, page 317: TRANSMISSION
  • Specifications, page 515: HYDRAULIC SYSTEM
  • Color page, page 323: TRANSMISSION
  • Color page, page 398: REAR AXLE
  • Foldout diagram, page 243: TRANSMISSION

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 716 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).